ts iat breakout r9 07.09 exercise 1

8/13/2019 TS IAT Breakout R9 07.09 Exercise 1

1/4

ISO 9001:2008 Internal Auditor Training for the Automoti ve Sector (ISO/TS 16949:2009) R9 07.09

Instructions

Work as a group for 35 minutes and plan 10 minutes for your presentation and discussion. As a consultant, you have been asked to offer advice to an organization regarding which ISO/TS

16949:2009 processes must be included and which may be excluded in their QMS

implementation. Indicate which sub-clauses may be excluded in the provided situations. Be

prepared to state reasons behind your choice and share questions you might ask in order to make

the proper determination. Indicate if ISO/TS 16949:2009 applies for each organization. Record

your answers on a flip chart.

Please note that the organization may not have made the correct decision regarding scope. Refer to ISO/TS 16949:2009 as needed for Application (clause 1.2), Outsourcing (clause 4.1) and

all of Product Realization (clause 7), especially Design and Development (clause 7.3).

Breakout 1

Exclusions

Intent

Understand the circumstances under which an organization may exclude specific requirements,i.e., exclusions.

Time: 45 minutes


2/4

Page 2 of 4 Breakout 1: Exclusions

R9 07.09 ISO 9001:2008 Internal Auditor Training for the Automot ive Sector (ISO/TS 16949:2009)

XYZ Stamping supplies automotive parts per customer-provided prints. They have excluded all of

clause 7.3 because they outsource manufacturing process design and product approval.

1. DEF Automotive Fastener Company excludes 7.3 Design and Development; even though theyhave a design department, the design has not changed in years.

2. Sticky Stuff Inc. provides automotive adhesives and sealant. They claim they are not designresponsible. The customer provides Sticky Stuff Inc. with performance specifications (strength,

salt-spray, temperature, etc.). They select from their catalog of products a formulation thatbest matches the particular requirements. Sticky Stuff Inc. develops the formulation.


3/4

Breakout 1: Exclusions Page 3 of 4

ISO 9001:2008 Internal Auditor Training for the Automoti ve Sector (ISO/TS 16949:2009) R9 07.09

3. TCH Sound Systems has launched a new automotive CD player for SUVs and trucks. TCH ownsthe design of the product. The design is sub-contracted to HT&T. The manufacturing is

outsourced to CBB Manufacturing Inc., who produces the entire product. Define to whom the

following sub-clauses apply:

TCH HT&T CBB Comments

7.1 Planning of

Product

Realization

7.2 Customer-

Related

Processes

7.3 Design and

Development

7.4 Purchasing

7.5 Product

and Service

Provision

7.6 Control of

Monitoring and

Measuring

Equipment

4. Nizzo Manufacturing has two plants and a design center that includes corporate functions,purchasing and sales. There is also a warehouse in a different state as well. They are planning to

have both plants become certified to ISO/TS 16949:2009 first and then address the design center

and corporate functions six months later. They are planning not to certify the warehouse at this

time. Is there a problem here?


4/4

Page 4 of 4 Breakout 1: Exclusions

R9 07.09 ISO 9001:2008 Internal Auditor Training for the Automot ive Sector (ISO/TS 16949:2009)

ts iat breakout r9 07.09 exercise 1

Documents