with arctic attitude!cc.oulu.fi/~kamahei/r/casr/2019_seminar1/mantyjarvi.pdf- dfma, design for...
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Oulun yliopisto
Science
WithArctic
Attitude!
Kerttu Saalasti institute
Future Manufacturing
Technologies group
Activities in the FMT group
Oulun yliopisto
In Cooperation
Oulun yliopistoUniversity of Oulu – Kerttu Saalasti Institute – Future Manufacturing Technologies
Oulun yliopisto – Kerttu Saalasti instituutti – Tulevaisuuden tuotantoteknologiat (FMT)4
University of Oulu – Kerttu Saalasti Institute – Future Manufacturing Technologies
Oulun yliopisto – Kerttu Saalasti instituutti – Tulevaisuuden tuotantoteknologiat (FMT)
Focus on manufacturing technologies from material to end product1. Light weight and durable constructions
- UHS steels and laser technology
- DFMA, design for manufacturing and assembly
2. Special heat treatments
- (Extreme) Short heat treatments
- Tailored materials
3. Additive Manufacturing
- Metal 3D printing
- DFAM, design for additive manufacturing
4. Cost effective production automation
- Industrial internet
‒ Founded in 2004 – Sheet metal technology of the base station cabins
‒ 18 persons, located in Northern Finland in two cities Nivala and Oulu
‒ Cooperation with 50 companies annually‒ Wide international cooperation
‒ Part of - University of Oulu Kerttu Saalasti institute
- CASR - Centre for Advanced Steels Research
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Oulun yliopistoUniversity of Oulu – Kerttu Saalasti Institute – Future Manufacturing Technologies
Oulun yliopisto – Kerttu Saalasti instituutti – Tulevaisuuden tuotantoteknologiat (FMT)6
Oulun yliopistoUniversity of Oulu – Kerttu Saalasti Institute – Future Manufacturing Technologies
Oulun yliopisto – Kerttu Saalasti instituutti – Tulevaisuuden tuotantoteknologiat (FMT)7
MATERIAL
DESIGN MANU-
FACTURING
DFMA - Design for Manufacturing and Assembly
Cost-effective manufacturing and automation
Oulun yliopistoUniversity of Oulu – Kerttu Saalasti Institute – Future Manufacturing Technologies
Oulun yliopisto – Kerttu Saalasti instituutti – Tulevaisuuden tuotantoteknologiat (FMT)8
Oulun yliopistoUniversity of Oulu – Kerttu Saalasti Institute – Future Manufacturing Technologies
Oulun yliopisto – Kerttu Saalasti instituutti – Tulevaisuuden tuotantoteknologiat (FMT)
FMT-RDI
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RESEARCH DEVELOPMENT INNOVATION
• Metal Additive
Manufacturing
• Laser material processing
• Short heat treatments
• Production automation
• Material characterization
• Failure analysis
• Advanced materials
• Utilizing laser material
processing
• Heat treatment processes
• Light-weight constructions
• Prototype design and
manufacturing
• DFMA – DFAM
• Open innovation workshops
• Brainstorming sessions
• Knowledge transfer
Oulun yliopistoUniversity of Oulu – Kerttu Saalasti Institute – Future Manufacturing Technologies
Oulun yliopisto – Kerttu Saalasti instituutti – Tulevaisuuden tuotantoteknologiat (FMT)10
University of Oulu – Kerttu Saalasti Institute – Future Manufacturing Technologies
Oulun yliopisto – Kerttu Saalasti instituutti – Tulevaisuuden tuotantoteknologiat (FMT)
Research, Development and innovation infrastructure
Nivala Laboratory
‒ 600 kW induction line, rapid heating and cooling
- Plate thickness from 3,2 mm to 30 mm
- Width from 85 to 1200 mm, length to 4000 mm
‒ 25 kW induction heating unit for local heat treatments
‒ Trumpf TRUDISK 3001 ja HLD 4002 –disk laser
- cutting, welding, cladding and heat treatments
- possibility to multi beam processes
- mechanized using Motoman ja ABB 3D robots
‒ 5- axis machining centre TajMac ZPS MCFV 1060 Contour
‒ 200T test press ‒ TIG/MIG/MAG/MMA + Laser welding
methods‒ Plasma and laser cutting machines‒ Roll bending machine prototype
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Oulun yliopistoUniversity of Oulu – Kerttu Saalasti Institute – Future Manufacturing Technologies
Oulun yliopisto – Kerttu Saalasti instituutti – Tulevaisuuden tuotantoteknologiat (FMT)12
University of Oulu – Kerttu Saalasti Institute – Future Manufacturing Technologies
Oulun yliopisto – Kerttu Saalasti instituutti – Tulevaisuuden tuotantoteknologiat (FMT)
Research, Development and innovation infrastructure
Nivala Laboratory
‒ Selective Laser Melting - 3D printer for
metals –work area 280x280x365 mm3 and
700W laser.
‒ Instron servo hydraulic 250 Tensile and
fatigue test machine
‒ Keyence VHX-2000 microscope
‒ 3D coordinate measuring machine Zeiss
Carmet C6 CNC/ 3000/1600/2100 mm
‒ NDT testing: X-ray and ultrasonic testing
‒ 2 MN tensile test machine
‒ Coming soon: - Impact strength test machine
‒ Funding:- Lot of ERDF projects – Council of Oulu Region
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Oulun yliopistoUniversity of Oulu – Kerttu Saalasti Institute – Future Manufacturing Technologies
Oulun yliopisto – Kerttu Saalasti instituutti – Tulevaisuuden tuotantoteknologiat (FMT)14
University of Oulu – Kerttu Saalasti Institute – Future Manufacturing Technologies
Oulun yliopisto – Kerttu Saalasti instituutti – Tulevaisuuden tuotantoteknologiat (FMT)
Light Weight and durable constructions
focus on developing energy efficient and durable steel structuresand their cost-efficient manufacturing processes
‒ Cost-efficient manufacturing of light-
weight structures and components
‒ UHSS DFMA- Ultra High Strength steels (UHSS) in lightweight
constructions and cell structures
‒ Material testing - Static and dynamic resistance
- Laser welded lap joint
‒ Laser technology- Cutting, welding, cladding and heat treatments
‒ Additive manufacturing - Metal 3D printing using SLM process
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Oulun yliopistoUniversity of Oulu – Kerttu Saalasti Institute – Future Manufacturing Technologies
Oulun yliopisto – Kerttu Saalasti instituutti – Tulevaisuuden tuotantoteknologiat (FMT)16
University of Oulu – Kerttu Saalasti Institute – Future Manufacturing Technologies
Oulun yliopisto – Kerttu Saalasti instituutti – Tulevaisuuden tuotantoteknologiat (FMT)
Steel research- special steel development
- Ultra-high strength, abrasion resistant and protection steels- Stainless steels –reversion treated ultra-fine grained stainless steels
17 AISI 301LN reversion treatment results.
‒ Equipment: comprehensive range of
equipment's
‒ CASR – Centre of Advanced Steel
Research- Focusing on the chemical, mechanical and physical
metallurgy of steels, including control and information
engineering and modelling (www.oulu.fi/casr)
‒ Research focus areas :- Reversion heat treatments of metastable austenite
stainless steels
- Short heat treatments
- New carbon and stainless steels
- Steels for challenging conditions and light weight
applications
‒ Commissioned research- Steel and process development
- Material testing
- Fracture analysis
Oulun yliopistoUniversity of Oulu – Kerttu Saalasti Institute – Future Manufacturing Technologies
Oulun yliopisto – Kerttu Saalasti instituutti – Tulevaisuuden tuotantoteknologiat (FMT)18
University of Oulu – Kerttu Saalasti Institute – Future Manufacturing Technologies
Oulun yliopisto – Kerttu Saalasti instituutti – Tulevaisuuden tuotantoteknologiat (FMT)
Metal 3D
Printing
research
‒ Equipment: SLM Solutions 280 HL 2.0- Build envelope 280 x 280 x 365 mm³ - 700W laser
- Materials: AlSi10Mg, AISI316L, Al-Alloys, Co-Alloys, Ni-
Alloys, Ti-Alloys, Tool Steels and Stainless Steels
‒ Research focus areas:- Materials, design and manufacturing
- Printing process and mechanical properties of 3D
printed materials
- Parameter optimization
- Static and dynamic strength
- Corrosion resistance – Stress, spot and fatigue corrosion,
- AM in combination with other manufacturing methods
- Cost effective post-processing process in the AM
production
‒ Commissioned research- 3D printing in commercial products and prototypes
- Design and prototyping
- Material testing
- Feasibility studies
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Oulun yliopistoUniversity of Oulu – Kerttu Saalasti Institute – Future Manufacturing Technologies
Oulun yliopisto – Kerttu Saalasti instituutti – Tulevaisuuden tuotantoteknologiat (FMT)20
Thank you for your kind attention!
Contact Information:
Research Director Kari Mäntyjärvi
040 084 3050
Oulun yliopisto
Science
WithArctic
Attitude!