친환경 저가 pdp용 소재개발에 관한 산업분석 · 1.1.3 pdp산업의 발전 ... 2.4...

124
친환경저가 PDP용 소재개발에 관한 산업분석 (최종보고서) 2005. 4. 산 업 자 원 부

Upload: truongdung

Post on 04-Sep-2018

227 views

Category:

Documents


0 download

TRANSCRIPT

  • PDP

    ()

    2005. 4.

  • " PDP "( 2005.

    1. 15 2005. 4. 15)

    2005. 4. .

    : PDP

    :

    : LG

    : SDI

    :

    : PDE

    :

    :

    :

    :

    :

    :

    :

    :

    :

    :

  • I.

    PDP

    PDP

    , ,

    PDP 1 PDP

    .

    PDP

    II.

    , , , PDP display

    ,

    PDP 1 43% PDP

    ,

    ,

    . PDP

    ,

  • PDP 43% 25%

    - , ,

    4.8%, 1.76%, 7.2%

    (borosilicate glass)

    (soda-lime silica glass)

    ,

    - 65 process

    , , seal

    - Pb , , seal, frit filler

    Pb-free

    4

    -

    - PDP

    -

    -

    (1)

    matching

    , ,

    matching

  • System

    filler ,

    profile

    1000

    Sheet

    PDP

    (2)

    PDP sustain

    - , ,

    PDP

    - : < 85

    - PET ,

    - : >99%

    -

    - , ,

    PDP sustain

    - : < 5% (d=20cm)

  • PDP

    - Roll to Roll (proto type)

    (3)

    Doping Dopant

    Grain

    Splash

    (Vf , Vs)

    Doped MgO

    Dopant Doping

    sputtering

    Green Sheet

    (Vf , Vs)

    (4) PDP

    metal base-Ag

    - 0.1 2 base metal

    - Ag(10 50%), metal base Ag

    Ag ink

  • - Nano size Ag particle

    - Ink

    -

    profile

    metal base-Ag

    - , sheet,

    - Metal base Ag

    - metal base Ag material

    -

    Ag ink

    - nano size Ag particle

    - Ink

    -

    - Ink

    PDP

  • III.

    PDP 1

    60% PDP

    .

    PDP , display

    ,

    PDP .

    , ,

    . , PDP

    Pb , , seal, ,

    Pb-free .

    , PDP , ,

    , ,

    .

  • 1.1 1

    1.1.1 PDP () 1

    1.1.2 PDP 1

    1.1.3 PDP 3

    1.1.4 PDP 3

    1.1.5 PDP 4

    1.2 PDP 8

    1.2.1 PDP 8

    1.2.2 PDP 12

    1.2.3 PDP 21

    1.2.4 PDP 22

    1.2.5 PDP 25

    1.3 29

    1.4 31

    1.4.1 31

    1.4.2 32

    1.6 34

    1.7 35

    2. PDP 36

    2.1 PDP 36

    2.2 PDP 40

    2.2.1 (PDP, PDP) 40

    2.2.2 (PDP, PDP ) 45

    2.2.3 PDP 48

    2.2.4 PDP 49

    2.3 PDP 53

    2.3.1 53

    2.3.2 55

    2.3.3 (, ) 58

    2.3.4 62

  • 2.4 66

    3. 67

    3.1 PDP 67

    3.1.1 67

    3.2 PDP 67

    3.2.1 67

    3.2.2 PDP 74

    3.2.3 PDP 79

    3.3 83

    3.4 84

    3.4.1 84

    3.4.2 84

    3.4.3 84

    3.4.4 PDP / 85

    3.4.5 PDP / 92

    3.4.6 98

    3.5 99

    3.6 101

    4. 101

    4.1 101

    4.2 102

    4.3 102

    4.3.1 102

    4.3.2 103

    4.4 103

    5. 104

    5.1 104

    5.2 104

    5.3 105

    6. 106

  • 6.1 106

    6.2 108

    6.2.1 108

    6.2.2 113

    6.2.3 119

    7. 120

    121

  • - 1 -

    1.

    1. 1

    1. 1. 1 PDP ()

    Plasma Display Panel(PDP) 1

    (),

    147 ,

    flat panel display

    device.

    1. 1. 2 PDP

    (a) panel

    .

    (b) sustain(X)

    , (ITO)

    (Ag Cr/Cu/Cr-Y) .

    , . sustain

    (X) Scan(Y) adress

    .

    (c) (adress)

    . 130

    (b)(c) PDP

    seal align. //

    PDP . (Ne, Ar He+Xe) 300400torr

    .

  • - 2 -

    Upper glass

    Bus electrode

    Sustain Electrode

    MgO Layer

    Dielectric

    Upper glass

    Bus electrode

    Sustain Electrode

    MgO Layer

    Dielectric

    Cu

    Front Glass Plate

    w 260, t 2(Data )

    Phosphors

    w80, h130, 550-570 C(, )

    Back Glass plate

    Metal Address Electrodesw 100, t 2

    Visible light

    White Dielectric

    Black Stripes

    2.8

    : Tg 380-4005, t14 : Tg 460-47050, t14 ITO:100

    7000,

    Xe+He/Ne/Ar

    60 ()

    2.8mm 12 Adress/Adress 260

    Dielectric ITO Electrode

    MgO

    Bus Electrode

    550-570 C()

    t15(R.G.B)

    Glass

    Cu

    Front Glass Plate

    w 260, t 2(Data )

    Phosphors

    w80, h130, 550-570 C(, )

    Back Glass plate

    Metal Address Electrodesw 100, t 2

    Visible light

    White Dielectric

    Black Stripes

    2.8

    : Tg 380-4005, t14 : Tg 460-47050, t14 ITO:100

    7000,

    Xe+He/Ne/Ar

    60 ()

    2.8mm 12 Adress/Adress 260

    Dielectric ITO Electrode

    MgO

    Bus Electrode

    550-570 C()

    t15(R.G.B)

    Glass

    (a)

    (b)

    Lower glass

    Address E lectrode Dielectric

    Phosphor Barrier Rib

    (c)

    PDP PDP (a) PDP , (b) ,

    (c)

  • - 3 -

    1. 1. 3 PDP

    1927 PDP .

    1954 DC PDP

    1964 Slottow Bitzer AC PDP

    1980 PDP (Lap-top) .

    1990 AC color PDP

    1995

    1. 1. 4 PDP

    , , : PDP 100 CRT

    1/10 , 1/6 .

    : PDP

    RGB CRT .

    :PDP

    . AC PDP

    ,

    .

    : PDP ,

    160

    .

    , , : PDP -4090

    CRT LCD PDP

    .

    : 30,000 .

    : LCD (LCD-65, PPD-27)

    .

    Contrast .

    .(12 lm/W)

  • - 4 -

    .

    .

    1. 1. 5 PDP

    PDP

    ()

    ITO SnO2

    pattering

    Cr/Al/Cr

    glass paste

    seal 5 sealing (glass paste)

    ()

    .

    , 1

    adress(Cr/Cu/Cr Cr/Al/Cr )

    Adress .

    .

    R,G,B

    PDP

    ()

    sealing

    MgO

    Xe/Ne/He (670 hpa)

    Aging.

  • - 5 -

    () ()

    Bus

    seal

    Bus

    seal

    Etching Printing, ,

    Printing, ,

    Printing, SandblastingPressing, Etching

    Printing, Green sheet

    Printing

    E-beamSputteringIon plating

    Align

    //

    Aging

    PDP

  • - 6 -

    ITO

    Glass

    /

    Glass

    , Frit, vehicle

    Photo Mask

    Screen Mask

    MgO

    ITO Coated Glass

    ITO Patterning

    BUS

    Black Stripe

    paste

    Laminating

    /

    /

    Dispensing

    ITO

    DFR

    Photo Mask, ,Frit, vehicle

    , Frit, vehicle

    Photo Mask

    Frit, vehicle

    Frit, filler, vehicle Seal Line

    PDP

  • - 7 -

    Glass

    /

    /

    /

    Sand Blasting

    Laminating

    Glass

    ,frit,vehicle, screen

    Photo Mask

    (wet chemical)

    , vehicle,Screen Mask)

    ,Screen Mask

    Photo Mask

    CaCO3

    DFR

    Frit, vehicle,Screen Mask

    Address

    paste ( )

    paste

    PDP

  • - 8 -

    1. 2. PDP

    1. 2. 1 PDP

    PDP , , , Seal,

    , , , , filter, , DFR,

    PDP panel SiO2-B2O3

    (strain )

    strain

    65

    70%

    PDP

    Strain() 575 510

    (10-7

    /) 825 875

    (kgf/) 7.8 x 105 7.3 x 105

    (log) 12 8.5

    (SiO2) (%) 49 72

    (%) 0 14

    (/)

    AC PDP

    .

    .

    GUSWO Pb glass frit filler .

    - PbO-ZnO frit

    PbO frit filler

  • - 9 -

    PDP

    PDP

    .

    PbO-B2O3-SiO2 frit, Al2O3, TiO2 filler vehicle

    paste

    Seal

    .

    .

    Seal PDP

    - Pb frit, filler, vechile dispensing

    paste

    2

    PDP .

    90% ITO . ITO

    In .

    In

    .

    Bus/Adress

    .

    () (bus/adress ) .

    - bus

    Bus adress Ag paste Cr/Cu/Cr

    Cr/Cu/Cr

    Ag paste

  • - 10 -

    Xe (147nm :VUV-vacuum ultra

    violet) .

    ,

    photolithography

    PbO

    .

    -

    .

    -

    .

    AC PDP

    .

    - PDP MgO

    Filter

    PDP 800900

    . PDP .

    filter

    Ne + Xe , He + Xe

    , He + Ne + Xe

    .

  • - 11 -

    DFR( ) DFR(Dry film resist)

    (Photo-resist PR) PET (Poly ehylene terephthalate)

    PE(Polyethylene)

    .

    ITO

    (PE)

    (PR)

    (PET)

    (PE)

    (PR)

    (PET)

    (PE)

    (PR)

    (PET)

    DFR

  • - 12 -

    PDP DFR

    .

    DFR

    .

    DFR

    1. 2. 2 PDP

    ITO coating

    .

    , ,

    500600 10 40100m/

    .

    120200 .

    , , ,

    .

    , ,

    , , Seal, , , , , filter,

    ,

  • - 13 -

    PDP

    1 2 3 1 2

    ITO

    MgO

    -

    ITO target

    ()

    MgO target

    filler

    Borosilicate

    ITO

    Ag

    Pb

    MgO

    ATO

    Cr/Cu/Cr

    Pb free

    paste

    paste

    paste

    paste

    paste

    -

    filler

    Pb

    Pb

    Pb

    Ag, Cr/Cu

    -

    Pb free

    Pb free

    Pb free

    PDP PDP

    .

    .

    boro-silicate

    3

    .

    .

    .

    PDP

    .

    PDP , .

    - 3

    .

    PDP ,

    ITO ITO

    set

  • - 14 -

    (soda-lime) (PD 200)

    (/)

    paste paste (frit), filler

    vehicle

    - , ,

    , PbO, B2O3, SiO2

    .

    (wt, %)

    ()PbO SiO2 B2O3 Al2O3 ZnO

    6570 25 35 05 550600

    5560 2025 46 35 570590

    530580,

    80% 6585(10-7/),

    470490 ,

    Ag MgO matching .

    paste

  • - 15 -

    2040 screen printing

    .

    paste

    2040 um

    green sheet

    .

    PDP

    .

    - stripe, well waffle

    stripe stripe.

    PDP

    waffle, meander honeycomb

    Stripe Type Well Type Waffle Type

  • - 16 -

    paste , vehicle, filler,

    pigment .

    - , filler, pigment

    PbO-SiO2-B2O3 , filler Al2O3, TiO2, ZnO

    .

    - , ,

    . 300450

    calcination , 570590 30

    .

    30120 120150

    ,

    Seal

    Seal matching( )

    , , , ,

    .

    Seal filler

    .

    PbO-ZnO-B2O3 () 430

    450, 8589(10-7/),

    7178(10-7/)

    Seal sealing

    sealing crack

    source

  • - 17 -

    Sealing

    (sustain)

    ITO , ITO

    target sputter .

    ITO , ,

    - ITO In2O3 SnO2 ITO

    ZnO, Sb doped SnO2 CdSnO .

    - SnO2 , spray CVD

    . SnO2 ,

    .

    Bus/Adress

    Bus adress glass powder panel

    , panel

    ,

    .

    Bus adress PbO PbO-B2O3-

    SiO2 Ag vehicle

    polymer .

    Ag paste .

    Ag, frit 70%

    vehicle 30%

    - bus adress Cr/Cu/Cr, Cr/Al/Cr

  • - 18 -

    Address , photolithography

    , lift-off,

    Ag address 7080.

    paste

    Dupont Taiyo ink

    Ag, frit,

    71(Ag ) 68.6(Ag )

    Vehicle

    11 12.4

    (,

    )18 19.0

    photolithography

    CRT .

    - , ,

    .

    BaMgAl10O17:Eu,

    Zn2SiO4:Mn, BaAl12O19:MnYBO3:Tb,

    Y0.65Gd0.35BO3:Eu, Y2O3:Eu, Gd2O3:Eu .

    -

    CaWO4:Pb (), CaWO4:W (), Sr3(PO4)2:Eu+2,

    Ba3(PO4)2:Eu+2, Y2SiO5:Ce

    +3 (), YP0.85V0.15O4 (,

    ), SrMg(SiO4)2:Eu+2 (, ), BaMg2Al14O24:Eu

    +2 (),

    Sr5Cl(PO4)3:Eu+2 BaMgAl10O17:Eu

    +2

    -

    Zn2SiO4:Mn, YBO3:Tb, BaMgAl10O17:Mn, Y3(Al,Ga)5O12:Ce, BaMg2-

    Al14O24:Eu,Mn (), CeMgAl11O19:Tb (), Mg(Ga,Al)2O4:Mn

    -

    YVO4:Eu+3, Y2O3:Eu

    +3 (), YP0.65V0.35O4:Eu+3, Y,GdBO3:Eu

    +3 (

    )

    - 2003 BaMgAl10O17:Eu2+

  • - 19 -

    LG

    .

    - 2004 CMS:Eu2+ VUV

    BAM:Eu2+

    .

    -

    .

    , MgO

    .

    - MgO . MgO

    PDP ,

    DISPLAY

    DISPLAY

    PDP .

  • - 20 -

    Filter

    (8001000nm), ,

    , (constast)

    , ,

    -

    ,

    DFR DFR PE

    , UV

    .

    DFR PET

    .

    .

    AC DC Xe Kr .

    He, Ne, Ar

    ( : Penning effect)

    rare gas

    Ne He

    Xe .

    - 2 He + Xe, Ne + Xe , 3

    Ne + Xe + Kr, He + Ne + Xe

    , VUV .

  • - 21 -

    gas 300380

    .

    1 2 hole

    400450

    sealing( ).

    sealing ,

    soda-lime (glass tube) ,

    sealing seal PbO-B2O3

    Sealing glass

    Sealing

    A A

    Sealing glass

    Sealing

    A A

    Sealing glass

    Sealing

    HoleNe+XeNe+Xe

    Sealing glass

    Sealing

    HoleNe+XeNe+Xe

    PDP sealing

    1. 2. 3 PDP

    AGC PDP()

    - 1991 PDP

    1995 AGC Float 1996

    42" 3

    - PDP

  • - 22 -

    ITO .

    - 1954 Rupprecht InO 10cm

    - 1968 Philips Van Boort E Kauer spray

    ITO 210cm .

    - 1990

    full-color ,

    Xe 147

    .

    - CRT VUV

    , MgO

    H2O CO2 MgO ,

    ,

    - 1976 T. Urade, S. Andoh MgO

    .

    1979 T. Shinoda MgO, CaO, SrO, BaO

    , MgO

    .

    19801990 AC-PDP MgO

    - 1996 T. Sasaki K. Yoshida MgO/MgF2

    ( )

    - 1999 S. J. Rho MgO Cs

    1. 2. 4 PDP

    --

    ,

    ,

  • - 23 -

    , ,

    .

    - aus

    cycle

    -

    .

    PDP

    3040%

    PDP ,

    item

    item .

    - 60%

    GlassFrit

    , , ,

    In2O3, SnO2,Sb2O3, ZnO

    PbO, ZnO, B2O3, SiO2, Al2O3

    (Y,Gd)BO3:Eu3+ BaMgAl10O17:Eu3+

    MgO

    ,

    Target(ITO, AZO)

    ,

    Seal

    Fe, Cr, Co, Ag, Sn

    , ,

    Paste or Sheet

    Paste

    (Driver IC)

    PDP Set

    GlassFrit

    , , ,

    In2O3, SnO2,Sb2O3, ZnO

    PbO, ZnO, B2O3, SiO2, Al2O3

    (Y,Gd)BO3:Eu3+ BaMgAl10O17:Eu3+

    MgO

    ,

    Target(ITO, AZO)

    ,

    Seal

    Fe, Cr, Co, Ag, Sn

    , ,

    Paste or Sheet

    Paste

    (Driver IC)

    PDP Set

    PbTiO3, Al2O3

    PDP --

  • - 24 -

    5

    080%

    -

    test

    - PDP paste 10

    , , 3D ,

    PDP , ,

    Know-how (:

    )

    -

    glass frit , seal

    , PDP

    PDP , , seal, ,

    Pb ,

    .

    - Pb

    - Pb-free PDP line

    Pb

  • - 25 -

    BATCH FLOAT BATH CUTTING

    MOLTEN METAL

    FLOAT

    SHEET GLASS

    FLOAT

    SHEET GLASSCUTTING

    1. 2. 5 PDP

    PDP

    Floating .

    Floating

    PbO-B2O3-SiO2

    (glass frit)

    vehicle ,

    .

    PbO-B2O3-SiO2

    . filler

    vehicle ,

    .

    Seal

    PbO-B2O3-SiO2

    , PbO TiO2 PbTiO3

    filler .

    seal , filler pigment vehicle

    seal paste

  • - 26 -

    PbO, B2O3, SiO2 PbO, B2O3, SiO2

    Filler Vehicle

    Paste

    ,

    < >

    < Frit >

    < >

    < Filler >

    Filler

    Vehicle : Binder, Solvent, Dispensor

    PbO, Al2O3, TiO2

    PbO, B2O3, SiO2 PbO, B2O3, SiO2 PbO, B2O3, SiO2 PbO, B2O3, SiO2

    Filler Vehicle

    Paste

    ,

    < >

    < Frit >

    < >

    < Filler >

    Filler

    Vehicle : Binder, Solvent, Dispensor

    PbO, Al2O3, TiO2

    , seal paste

  • - 27 -

    ITO In2O3 SnO2 , sputtering

    .

    - , ITO

    In2O3 SnO2 slurry , spray dry

    , .

    ITO .

    - ITO sputter . sputtering

    B/P(Backing Plate) metal .

    - ITO target sputtering

    . ITO In2O3

    kg $700 ,

    .

    Bus/Address

    Ag paste .

    - Paste Ag , Pb glass frit,

    vehicle .

    - Ag Ag , , pH,

    , .

    - Glass frit .

    - Vehicle , , 20cps .

    - Vehicle 1 ,

    #400 paste .

    .

  • - 28 -

    Vehicle

    1

    2

    Paste

    #400

    ,

    , ,

    Vehicle

    1

    2

    Paste

    #400

    ,

    , ,

    Ag

    . ,

    ,

    .

    .

    PDP ,

    .

    .

    .

    frit ,

    paste , .

  • - 29 -

    Raw MaterialRaw Material

    ExtractionExtraction

    ReactionReaction

    CleaningCleaning

    FiltrationFiltration

    Doping

    Slurry

    CakeCake

    CalcinationCalcination

    Wet millingWet milling

    Spray dryingSpray drying

    PressingPressing

    SinteringSintering

    MgO pelletMgO pellet

    SolventAdditive

    1. 3

    PDP 2001 97% 2005

    55% , 1

    .

    - SDI (29.9%), LGE (25.1%), (23.3%)

    3 , 2005 2004 60%

    .

    2005 $650, 2004 5 2

    50%

    .

    - HD , PC , ,

  • - 30 -

    .

    PDP 2004 1 $1,311 2005 1

    $840 . , 2005 PDP 42

    400, 50 650

    .

    PDP 60% ,

    , ,

    .

    ,

    . Pb RGB color

    .

    PDP 2008 PDP

    CRT

    1 PDP .

    PDP PDP

    .

  • - 31 -

    PDP

    PDP

    PDP

    (/)

    seal

    Bus

    Adress

    DRF

    1. 4

    1. 4. 1

    PDP 1

    60%

    PDP , , ,

    ,

    PDP PDP

    ,

    Pb- PDP Pb-

    ,

    , ,

    PDP

  • - 32 -

    road map. PDP

    PDP

    ,

    PDP

    1. 4. 2

    PDP

    PDP PDP,

    PDP ,

    PDP

    PDP ,

    -

    -

    PDP

    (

    )

    PDP ,

    ,

    PDP

    PDP

    PDP

    -

    -

    PDP

    -

    -

    PDP

    PDP

    PDP

  • - 33 -

    PDP

    : ()

    :

    ()

    (LG)

    (SDI)

    ()

    (PDE)

    ()

    (

    )

    (

    )

    ()

    ()

    ()

    ()

    ()

    ()

    ()

    1. 5

    PDP

    4, , 7,

    2

    2,

    2 17

    .

  • - 34 -

    1. 6

    PDP

    - PDP

    - :

    PDP

    - PDP

    - PDP

    PDP RFP

    - PDP ,

    , PDP PDP

    7 RFP .

    RFP .

    - RFP 4

    .

    - RFP

    PDP ,

    , RFP .

    - 4 ,

    RFP , .

    - PDP

    , ,

    , ,

    , .

  • - 35 -

    1. 7

    2005.1 2005.4

    1.15 1.30 2.15 2.28 3.15 3/31 4.15

    1. 1

    (PDP

    )

    2. PDP

    3. PDP

    4. PDP

    5. RFP (/

    )

    6.

    7.

    8.

  • - 36 -

    2. PDP

    2. 1 PDP

    ,

    , PDP (

    43%- ) PDP

    - / 8.8%.

    - 80% ,

    PDP /

    , , ,

    - Ag address, bus , ,

    Dupont

    .

    - 7.2% , Ag

    . Ag

    .

    - 50% .

    (/)

    - , frit PDP

    3.4%

    - , PDE,

    , , ,

    ,

    - C&Chem MgO

    .

    .

    .

  • - 37 -

    - MgO pellet E- Beam

    PDP

    green sheet

    .

    DFR

    - DFR

    , .

    - 80

    .

    - SKC

    .

    - LG , ,

    .

    - LG, SDI

    , , , ,

    .

    - CRT

    ,

    .

    - PDP #1, #2 Line frit(frit

    ring) clip

    , 2 line frit ring

    ,

    .

    - LGE soda glass

    - Frit .

    frit Pb

    Pb free .

    seal

    - seal Pb ,

  • - 38 -

    vehicle paste

    .

    filter

    - filter

    LG , ,

    filter .

  • - 39 -

    PDP,

    (%)

    ()

    8.8 ITO-

    (AGC) ITO Coated Glass()

    Ag

    7.2

    R&D(, ,

    , ,

    IMD, LG DRM)

    (Dupont) Frit Glass &

    Formulation

    Black Stripe

    Frit Glass

    1.0

    R&D(, LG DRM,

    , IMD,

    )

    (Taiyo Ink) Black

    Formulation

    Frit Glass.

    2.56

    R&D

    (,

    PDE,

    )

    (AGC) Formulation

    Frit Glass.

    0.8

    ,

    ,

    PDE,

    ,

    , LG DRM

    (AGC) Filler & pigment

    Formulation

    Frit Glass.

    4.0

    ,

    PDE,

    ,

    (OKUNO) Filler & pigment

    Formulation

    3.0 LG, SDI

    (KASEI) Formulation

    filter

    Filter 12.0R&D

    (LG, SKC) (AGC)

    Seal

    Frit Glass.

    0.4

    R&D

    (, ,

    )

    (AGC) Filler

    Formulation

    . Penning Gas 0.08

    (PRAXAIR)

    . MgO Single Crystal 1.76,

    C&Chem

    (Mitsubishu)

    Preformed

    Glass

    Frit Glass.0.08

    R&D

    ()

    (ATG) Filler

    Frit Glass.

    0.08 , tube

    DFR ITO

    1.2

    R&D

    (, SKC,

    )

    (TOK) .

  • - 40 -

    2. 2 PDP

    2. 2. 1 (PDP, PDP)

    PDP '04 $387(350)

    '05 $650(647) 90% (80%)

    , '08 1,575 (1,310)

    .

    PDP 02 40

    - 02 40 50% LCD TV

    50 40

    - '06 50" TV '08

    76% .

    PDP ( : $)

    2000 2001 2002 2003 2004 2005 2006 2007 2008

    (%)

    4,365 8,900 16,120 22,770 38,780 64,730 98,040 133,270 157,545 64.5

    : PDP , , 2003

    '04 PDP

    1 PDP

    .

    - 2002 FHP 34.3%, NEC

    20% SDI LG 11% .

    - 2004 SDI, LGE 44.3%, 4 55.7%

    , 2002

    .

  • - 41 -

    PDP (:, $)

    Class2003 2004 2005 2006 2007 2008

    (%)

    30" 271 418 505 632 665 656 19

    40" 1,207 2,506 4,545 6,227 7,430 8,390 47

    50" 231 522 1,136 1,986 2,662 3,671 74

    60" 22 35 126 181 333 393 78

    1,731

    (22,770)

    3,481

    (38,780)

    6,312

    (64,730)

    9,025

    (98,040)

    11,090

    (133,270)

    13,110

    (157,545)50

    : 2004, ( )

    PDP (:)

    2003 2004 2005 2006 2007 2008

    (%)

    SDI 336 850 1,700 2,500 3,100 3,400 58.9

    LGE 288 780 1,600 2,300 2,800 3,200 61.9

    Orion 9 40 40 40 100 100 61.9

    FHP 408 630 1,000 1,200 1,800 2,200 40.1

    Matsushita 329 780 1,400 2,200 2,500 3,000 55.6

    Pioneer 143 270 300 500 800 1,200 53.0

    NEC 188 220 200 300 400 480 20.6

    Formosa 10 60 60 120 160 200 82.1

    CPT 20 50 50 120 160 200 58.5

    1,731 3,680 6,350 9,280 11,820 13,980 51.9

    : 2004

  • - 42 -

    PDP 20041,389 2006

    3,241 50% TV

    .

    1 PDP 2 2004 70

    ITO

    250 .

    2004 205, 2006 479 50%

    PDP , .

    (/)

    2002 40 2004

    96 .

    PDP ( : )

    2002 2003 2004 2005 2006

    10,511 16,445 25,096 38,954 58.546

    8,600 13,445 20,533 31,872 47,902

    Black Stripe 1,194 1,869 2,852 4,427 6,653

    3,085 4,784 7,301 11,332 17,032

    956 1,495 2,281 3,541 5,322

    4,778 7,475 11,407 17,706 26,612

    3,583 5,606 8,555 13,280 19,959

    Filter 14,333 22,426 34,222 53,119 79,836

    Seal 4,778 7,475 11,407 17,706 26,612

    956 1,495 2,281 3,541 5,322

    2,102 3,289 5,019 7,791 11,709

    Preformed Glass 956 1,495 2,281 3,541 5,322

    956 1,495 2,281 3,541 5,322

    DFR 1,433 2,243 3,422 5,312 7,984

    60,193 93,051 138,940 215,664 324,133

    : PDP , , 2003

  • - 43 -

    2004 114, 2006 266

    PDP . PDP

    frit

    .

    ITO display

    2000 112 2004 156 2005

    162

    2001 500m

    80% (400m) .

    Display

    ITO

    .

    Display ITO

    1998 1999 2000 2001 2002 2003 2004 2005

    (t) 110 120 150 170 190 215 230 250

    (%) - 109.1 125.0 113.3 111.8 113.2 107.0 108.7

    () 9,350 10,200 11,250 11,900 13,300 14,600 15,600 16,250

    (%) - 109.1 110.3 105.8 111.8 109.8 106.8 104.2

    : ITO ( )

    ITO

    PDP

    LG,

    SDI .

  • - 44 -

    PDP

    .

    DFR

    2004 DFR 34, 2006 803

    .

    DFR 5 50%

    DFR PDP LDI DFR DFR DFR

    20% .

    40%

    10% .

    LCD, PDP 50%

    .

    - DFR ,

    DFR

    .

    DFR (x 104 m2)

    2004 2005 2006 2007 2008

    PDP

    ITO 190 350 500 610 720

    Rib ()

    190 350 500 610 720

    LDI DFRPDP, PCB,

    250 270 280 300 310

    : 2004 Display bank

    LDI DFR DFR (PCB, PDP) 1.0% ,

    .

    2004 $22.8 2006 $53.2 PDP

  • - 45 -

    0.08 % 0.15 %

    PRAXAIR

    2. 2. 2 (PDP, PDP )

    2003 42 2,330

    206 224 4,567

    ,

    ,

    - 70% , 42"

    HD

    .

    PDP

    2003 2004 2005 2006 2007 2008 2010 2012

    (%)

    () 42 90.7 149.4 224 340 573.6 1,638.2 4,679 67

    () 2,330 3,477 3,947 4,567 6,052 7,686 12,396 19,995 27

    : PDP ,2004. 6,

    2003 7,525

    2004 11,888 2006 33,710 68.5%

    .

    - 2003 4,111, ITO 1,600,

    540, 448

    .

    DFR 2003 30

  • - 46 -

    (93 m2 21%

    DFR (PDP)

    79%

    21%

    350 100

    93 30

    DFR

    - PDP , IT

    .

    2004 PDP 60% , 2006

    PDP 50% .

    - LG JSR, SDI

    LG PDE, SDI

    . PDP

    ,

    .

    - 2003 PDP

    .

    -

    PDP PDP

    .

    -

  • - 47 -

  • - 48 -

    PDP (:)

    2003 2004 2005 2006

    2,480 2,861 3,920 6,322

    ITO 1,600 1,840 2,337 2,968

    (540) (810) (1,350) (1,822)

    Black Stripe 187 280 420 630

    (93) ( - ) (298) (535)

    (30) ( - ) (120) (130)

    (114) ( - ) (340) (587)

    (48) ( - ) (123) (197)

    Filter 448 672 1,008 1,512

    Seal (54) (84) (135) (209)

    30 45 67.5 101.3

    157 157 267 371

    Preformed Glass 30 45 67.5 101.3

    53 80 120 180

    DFR 30 45 67.5 101

    5,894 6,919 10,640.5 60,193

    ():PDP , 2003,

    ( ) , 2004, , , , , Seal

    .

    1$=1,150, 1=10

    : PDP Cap

    (2004 70%, 2005 80%, 2006 90%)

  • - 49 -

    2. 2. 3 PDP

    < PDP >

    PDP 2004 4 4

    (3,841) 2005 8 9(7,000), 2012 26

    1(21,180) .

    - , , LCD,

    DLP 40

    PDP

    PDP

    2004 2006 2008 2010 2012

    (%)

    ()3,481

    (05-7,000)

    9,025

    (10,500)

    13,110

    (07-13,500)17,036 21,180 28

    () 44,597 112,746 181,176 217,411 260,89320

    (08)

    : 2004 ; 1$=1,150

    PDP

    , ,

    . TV

    .

    - TV , TV,

    ,

    .

    - 40 PDP .

    - PC TV

    PDP TV

    - 2004 2006

    2008

    2000 2002 40% 2002

    2005 42

    400

  • - 50 -

    marking

    PDP TV

    .

    PDP 2000 2002 17 ,

    2003 64

    - 2004 3,477(90.7) 50%

    2012 19,995(4,679) 22%

    .

    - PDP SDI LGE

    .

    - ,

    ..

    42 HD

    .

    2. 2. 4 PDP

    PDP 1

    , SDI LGE

    .

    - 43% .

    PDP

    .

  • - 51 -

    -

    PDP 5080%

    , 5

    .

    .

    - PDP PDP

    .

    - AGC PD-200

    - PDP

    /

    PDP 50% PDP 60%

    , PDP

    .

    Seal

    Seal 2005 30%, 2006

    50% .

    .

    , marketing

    .

    , , ITO

    ( 500m) 90% .

    In ITO

    .

  • - 52 -

    - ITO 1500ton In

    .

    - 2006 ITO

    ITZ () , 10

    . .

    In 2003

    419ton 494, 2004 496ton

    500ton .

    2006 900ton .

    , In 2004 10 , $840890/kg,

    2004 2 ( 100 )

    - 1kg $600

    ITO ()

    2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

    () 1,600 1,840 2,020 2,200 2,400 2,800 3,200 3,700 4,200 4,800

    * : 15% , PDP LCD display .

    Bus / Adress

    PDP

    10%

    .

    Ag Ag

    Ag

    green sheet

    green sheet

    .

  • - 53 -

    PDP .

    .

    - 2004 400 2008 6,400, 2012 10,307

    .

    -

    PDP

    ,

    .

    70% 30%

    SDI, LG .

    ( : )

    2000 2002 2004 2005 2006 2007 2008 2010 2012

    5 92 400 1,600 3,200 6,400 7,040 8,518 10,307

    : Display Bank 2003 CMRI-2003 2004 2007 200%

    , 2008 2012 10%

    DFR

    PDP DFR

    40% . DFR

    LDI DFR 50%

    .

    PDP PDP ITO

    Rib () DFR

    . ITO PDP

    DFR ITO

    ,

    DFR

  • - 54 -

    .

    2. 3 PDP

    2. 3. 1

    PDP .

    KCC PDP

    PDP

    - , AGC

    PD200 .

    - Central, NEG, (NSG) PDP

    .

    .

    PDE Pb ,

    PDE .

    , PDE Pb

    Pb free

    seal

    Pb , LGE ,

    seal paste .

    - 2001 8

  • - 55 -

    ITO ( 1.5 )

    .

    Glass Coating

    , , IGC, , ITO Coating

    50% .

    - Energy, Dowa, Tosoh ITO

    (Indium

    ) .

    ITO

    ,

    AZO, IZO

    .

    Bus/Address

    Ag .

    - LG DRM, IMD, , ,

    , .

    - Glass , PDE .

    LG SDI .

    PDP

    PDP

    .

    MgO MgO Pellet

    , Panel 7ton

    .

    DFR

    DFR LG, , ,

  • - 56 -

    .

    Performed glass

    frit ring performed glass

    PDP

    Soda glass LGE, Pb

    SDI .

    2. 3. 2

    PDP

    . PDP , Contrast,

    .

    - Sodalime KCC

    .

    (/)

    Pb

    / Pb-free

    , .

    ()

    SDI

    .

    sheet ,

    , .

  • - 57 -

    PDE,

    . Paste

    , LGDRM, IMD, .

    , , , .

    Seal

    PDP seal frit PDP

    seal , paste

    .

    * PRTR(

    ) (WEEE, RoHS)

    , 2002

    .

    - () , () , () seal

    .

    ,

    .

    - SnO-P2O5, ZnO-P2O5, V2O5-P2O5,

    B2O3-SiO2, Bi2O3 , ,

    .

    ITO

    . ITO (nodule)

    SnO2

    . .

    - 1991 6.7g/cm3 , 1994

    7.0g/cm3 , 1998 7.067.1cm3 .

    1990 70% 85%, 95%, 98%

    99% .

  • - 58 -

    ITO

    .

    paste , .

    PDP

    Ag paste

    .

    - Dupont .

    Ag paste

    .

    ,

    .

    - LG, SDI .

    - , KIST, KAIST, , ,

    .

    MgO

    .

    . C&Chem MgO

    .

    .

    PDP TV

    .

    .

    MgO Pellet Doped MgO , green

    sheet .

  • - 59 -

    .

    .

    DFR

    DFR , DFR

    .

    ,

    LDI (Laser Direct Imaging)

    .

    .

    Xe

    PDP ,

    .

    , Pb free PDP

    .

    2. 3. 3 (, )

    PDP , ,

    .

    Ashahi 79.4%

    PDP .

    CPT, 1PDC .

  • - 60 -

    2.8mm 1.8mm

    ,

    .

    .

    - / ,

    PDP .

    (NEG), Noridake, Yamamura, Okuno

    PDP ()

    .

    PDP

    - , , , , ,

    .

    , ,

    SDI, LGE, CPT ,

    PDP .

    Pb-free

    .

    seal

    Seal Pb ,

    Pb-free paste .

    ITO Japan

    Energy, DOWA, Tosoh , 80%

    .

  • - 61 -

    (2001)

    (t) (%)

    Japan Energy

    51

    50

    46

    23

    30.0

    29.4

    27.1

    13.5

    170 100.0

    : ( )

    ITO

    .

    - Japan Energy, , 3 85%

    . , Japan

    Energy .

    KASEI optonics 67.5% Nichia

    chem() OSRAM sylvania() 22%

    KASEI optonics .

    , , RGB

    .

    , ,

    , , .

  • - 62 -

    / (%) , ()

    (79.4),

    ,

    -LG, , CPT

    -CPT, IPDC ,

    ()

    65" -6500

    50" -6000

    42" -3000

    - (2.81.8)

    -Glass

    (39.3), JSR,

    Target (37.6)

    -LG, , CPT

    -CPT, FPDC

    Cr/Cr 130,000/kg,

    Cu 80,000/kg

    Al 67,000/kg,

    Ag paste55,00065,000/kg

    Ag 30,000/

    -Tape,

    JSR(53.4), (25.7),

    , , ,

    ,

    -LG,SDI,CPT

    - CPT, FPDC

    Pb paste 7000

    9000/kg

    Pb 550

    06500/kg

    -Pb-free paste

    B2O3 ()

    -Zn

    (26),

    (24), (21.6),

    (19.2),

    (9.2

    -

    -, 500,000800,000/

    -

    -

    (68.6),

    (31.4)

    -

    -LG, SDI, CPT

    -CPT , IPDC

    High-end 10001500/

    Low-end 5001000

    -(

    )

    -Pb-free paste

    (B2O3, ZnO)

    (53), (18.5),

    (13.5),

    (15)

    -SDI, LG, CPT

    -CPT, FPDC

    Pb

    paste 55006500/kg,

    paste paste 850

    09500/kg

    Paste

    KASEI(67.5), NiChIA

    (11.9), (10.0),

    OSRAM Sylvania(1), LG

    (3.1)

    -LG

    -LG, SDI, CPT

    -CPT, FPDC

    paste (3) 62000

    67000/kg

    -

    Blue , ,

    Green (

    ), Red

    IC

    NEC(63.2), (20.1),

    IT(16.6)

    -LG, SDI, CPT

    -CPT,FPDC

    (33.9), (32.9),

    (19.4), ,

    -, ,

    -, ,

    set ,

    50" Ag 23,000/

    50" Cu 28,000/

    50" 25,000/

    Asahi glass - LGE

    EMI (41.9), DNP(26.8),

    (24), ,

    - 2, ,

    -, , ,

    50" 50006000/

    50" 4000/

    50" 20003000/

    TATEHO( 504.),

    MITSUBISHI Mat.(MgO ),

    Konoshima, Deudsea Periclase

    (), Paultec

    - LGE THP,

    NEC, Pioneer, Matsushita

    : Fuji chimera , 2003 (2003)

  • - 63 -

    2. 3. 4

    (1) : .

    (2)

    2001 PDP PDP

    .

    G-7, 21C ,

    , , PDP

    PDP

    .

    - 1995 2001 : G-7

    .

    - 2002 2008 : 70 HDTV PDP .

    - 2003 2005 : PDP, , TCP

    .

    - 2004 2007 : PDP

    .

    - 2004 2009 : PDP

    .

    - 2004 2008 : PDP

    .

    , , ,

    .

    PDP PDP

    PDP

    .

    PDP

    .

  • - 64 -

    - PDP 42 KCC 04

    07 .

    70 HDTV PDP (, 02. 10-05. 0 3)

    .

    Seal

    () PDP

    410 sealing frit

    .

    PDP, , TCP (

    : ) .

    SDI PDP

    Red/Green/Blue powder

    .

    MgO , (MgO)

    target .

    DFR

    " PDP "

    405nm LDI DFR 2004

    .

    filter

    PDP PDP

    .

  • - 65 -

    ()

    ()

    ()

    PDP ,

    ,

    TCP

    (

    ())

    SDI

    03.0705.06

    (3)

    42.37

    (21.18)

    -:PDP Paste

    -Paste , Panel

    -(,,vehicle)

    - paste ,test panel ,

    -

    :PDP

    TCP: PDPmoduleTCP driver package

    PDP

    (

    ())

    LG

    04.1007.09

    (1)

    04.1009.09

    ()

    122.4

    ( 61.2)

    100 FHD PDP

    Public/home theater PDP

    50 HD PDP 4, 42 HD PDP 8

    -size100 1200cd/, 3000, >19201080,

    60,000hr, 990W, >90%

    -LDI(laser Direct Imaging) DFR,

    - reset

    - PDP sealing frit

    -

    - PDP

    - : up

    PDP

    -90 , 42 4 ,

    2

    Dead zone free Multi-PDP

    -150multi PDP,509(33)40982304seam 3

    70 HDTV

    PDP

    (

    ()

    SDI,

    LG,

    PDP,

    ,

    02.1005.03

    (1)

    133.13

    (61.85)

    60 HDTV PDP

    - PDP

    - cell /

    -PDP micro plasma (,)

    -HDTV PDP

    , dispensing

    ,

    Bus ,

    ink-jet

  • - 66 -

    70 HDTV

    PDP

    (

    ()

    (LG,

    SDI, UPD,

    PDP,

    ,

    )

    05.04

    (2)

    70 HDTV PDP

    - PDP (LG)

    - PDP (SDI)

    - PDP (UPD)

    - PDP (PDP)

    -PDP micro plasma ()

    -HDTV PDP ()

    PDP

    (

    )

    LG

    PDP

    (04.10

    07.09)

    145.67

    (89.54)

    PDP glass(42)

    -, PDP ITO glass

    - PDP glass

    - 85%, 15/

    -42 6 , ITO coated glass

    PDP IC

    -PDP data driver IC

    - PDP IC package

    -channel 256, 70mm wide TCP

    PDP

    - PDP

    -EMI class B, 95% , flim filter

    -

    green sheet

    -(PbO-free) green sheet

    - 85%, 1215

    -

    Green sheet

    -PDP , sheet slurry

    - 2.6

    -

    PDP

    (

    ())

    RIST

    (04.1108.10

    (4, 1)

    04.1107.10

    (3))

    36.75

    (27.25)

    PDP (,,) RF plasma

    - paste

    (,RIST)

    Paste (screen ink jet)

    -(MgO) target

    (, RIST)

    MgO

    MgO

    MgO paste

    -

    (, RIST)

    Pb-free

    paste (screen dry film)

    - (RIST)

  • - 67 -

    2. 4

    2005 SDI, LGE, PDP PDP

    53% 1

    CRT 2 display .

    - , PDP FHP, NEC,

    Pioneer, Matsushita, AU optronics(), CPT, Formosa()

    .

    PDP 1

    .

    -

    .

    PDP 1 PDP

    PDP

    ,

    PDP

    .

  • - 68 -

    3.

    3. 1 PDP

    3. 1. 1

    PDP .

    3. 1. 2

    PDP .

    PDP

    PDP, , (

    , tack time , IC, IC )

    Glass , , , , , , Frit seal, Filter

    Pb-free, , EMI , , ,

    ( , Contrast , , counter

    noise ) ,

    (fine pitched ), MgO

    , frit pitched

    3. 2 PDP

    3. 2. 1

    Asahi, NEG, Noritake Pb

    Pb-free

    .

  • - 69 -

    Pb-free

    , .

    KCC

    PDP .

    (/)

    Pb glass frit, Zn Glass frit, Pb-free

    glass frit , Pb free

    .

    PbO

    .

    Bi2O3

    Bi2O3 PbO 8

    .

    1015

    Ag .

    R2O(Na2O, K2O )

    10%

    .

    /

    screen printing

    sheet

    dry film .

  • - 70 -

    : PbO, ZnO ,

    : PbO, Al2O3,

    TiO2

    (80%), /

    ,

    , ( 530~580)

    , (6585)

    , filler, pigment ,

    , ( 550)

    Seal : PbO , Pb-free

    ,

    ITO , NESA , , ,

    , /

    (Bus/Adress) Cr, Ag

    , , , ,

    ,

    , .

    ,

    .

    Glass

    (float )

    : MgO

    ,

    sputter, 2

    .

    ,

    BaO-MgO-Al2O3 : Eu

    Zn2SiO4 : Mn(Y,Gd)++

    , , , ,

    , sputter

    , ,

    VUV

    : Soda-lime glass,

    glass

    Press frit

    Fliter (), scratch,

    (100),

    PDP

  • - 71 -

    (/ )

    ()

    Glass Frit

    (PbOZnO

    )

    (>70%)

    (>3.0kV)

    Tg=460

    53

    58

    =80510-7/K

    ,

    ,

    ,

    ,

    ()

    Glass Frit

    (PbOAl2O3,

    TiO2 )

    (>70%)

    (>1.0kV),

    ()

    PbO() Bi2O3 BaO-ZnO P2O5

    PbO-SiO2-

    B2O3-Al2O3

    Bi2O3-SiO2-B2O3

    -Al2O3

    (Bi2O3: 2050%)

    BaO-ZnO- SiO2

    -B2 O3(BaO:520%,

    ZnO:1020%)

    P2O5-ZnO-SiO2-

    B2O3

    ,

    Pb

    -Pb

    ( )

    -

    Bi2O3

    ,

    ,

    -

    ()

    -Pb

    PDE

    ,

    .

    PDP

    straining point 600 .

  • - 72 -

    ,

    , 912 .

    .

    paste doctor blade

    tape green sheet

    sheet .

    PDP PDP

    200300 150

    (barrier rib) . PDP

    , .

    seal

    Pb

    50-60%

    .

    2000

    .

    , ,

    .

    ITO

    , (In) ( 9095%)

    ZnO ITO 200

    ITO . ITO

    ITO

    ,

    .

    SnO ITO, ZnO , ,

  • - 73 -

    , ,

    .

    - SnO

    Sb, Cl, F, P +5 ,

    Sb, Sb SnO

    ATO(Antimony Tin Oxide)

    - ATO SnO

    SnO2 10

    - SnO

    (lift-off)

    ITO

    ,

    size .

    SDI PDP ITO Coating

    LG 76 PDP ITO Coated Glass

    , Glass Coating .

    PDP , LG ITO coating

    , SDI PDP ITO coating

    .

    ( )

    SDI, LGE PDP

    green sheet

    .

    Ag Vehicle

    .

    .

    PDP

  • - 74 -

    .

    , LG, SDI

    .

    - know-how

    .

    - , ,

    , .

    PDP , , , Single

    Scanning MgO

    .

    PDP () ()

    ,

    , .

    -

    .

    - Jitter,

    .

    () ()

    ,

    , PDP ,

    , HD .

    .

    Jitter

    ,

  • - 75 -

    .

    DFR

    LDI

    ,

    DFR

    .

    ,

    , .

    Glass frit PDP ,

    , .

    3. 2. 2 PDP

    AGC NEG 5%

    NSG, Saint Gobain,

    Central Glass

    .

    PDP , ,

    glass .

    .

    2

    , 4 , 6

    .

    , , ITO coating

    .

  • - 76 -

    (/)

    AGC, Noritake

    . PDP

    .

    contrast

    , , IC chip driver

    , .

    PDP

    ,

    .

    ,

    .

    paste

    paste .

    Bi, B2O3-ZnO , vehicle

    Seal

    , NEG, , PbO

    , .

    Bi P2O5 Pb free

    - P2O5, ZnO-B2O3, Bi2O3

    , PbO .

    - PbO

    , ,

    2002

    SDI, LGE

    .

  • - 77 -

    size PDP ITO coated glass

    .

    - ITO coated glass

    Asahi NEG .

    ITO .

    - ZnO

    .

    - 2004 1 TCO

    1m .

    YbFeO

    Homologous (00l)

    .

    - InGaZnO, InO(ZnO)n, GaZnO (ZnAl)O

    .

    .

    - GdGeO, CdPbO, AgSbO ,

    ITO

    .

    paste Dupont, , ,

    , DOWA, .

    - Glass Asahi, NEG, Noritake

    .

    NEC PIONEER JSR(Japan Synthetic

    Rubber)

    , green sheet

    . JSR sheet

  • - 78 -

    .

    .

    .

    .

    .

    PDP ,

    , MgO

    (MMC) .

    Doping MgO pellet .

    - PDP Pellet

    PDP MgO

    PDP Panel Maker Pellet

    PDP

    .

    DFR

    PDP DFR

    .

    -

    .

    Asahi

    glass frit FHP, NEC .

    Glass Frit

    PDP .

  • - 79 -

    , .

    PDP

    1995 2002 2004 2006 2008 2010

    (%)

    70 %

    (Pb)

    (Pb-free)

    (Pb)

    (Pb)

    (Pb-free)

    (Pb)

    (Pb)

    (Pb-free)

    (ITO)

    (Pb)

    (Pb)

    (Pb)

    (Pb)

    (Pb-free)

    /

    Filter

    Seal

    * : -, -

  • - 80 -

    3. 2. 3 PDP

    data .

    ITO coated glass data .

    ITO coated glass

    (%)

    15/

    70

    4-point Probe

    85% UV-VIS Spectrophotometer

    m

    250sec Stop Watch

    (/)

    PDP .

    .

    ()

    .

    PDP Pb

    Pb-free

    PDP

    .

    PDP ,

  • - 81 -

    .

    - matrix, filler , ,

    ,

    ( filler

    0.6Mpam) 2

    .

    - sandblasting

    - leadborosilicate PbO 5075wt%

    lead-free glass

    .

    (53), (18.5),

    (13.5) PDE .

    45%

    .

    Seal

    Seal() , ()

    .

    () , () , ()

    ,

    .

    ITO Target

    , 80% .

    Green sheet 0%

    .

    -

  • - 82 -

    20~30% .

    /

    ITO

    Sn

    Grain size

    80%

    90%

    ITO Glass Target Sputtering

    70%

    Sensitivity 400mJ/cm2

    20 %

    Resistivity(10 )3.7 10

    -6,# Conductor: 2.6 10-6

    ,# Black: 10-3 10-4(ohmcm)

    Pattern Profile edge curl 4 & no under cut

    Line Resolution 40

    Firing Temperature 580

    Uniformity at Sheet 1.0

    30 %

    Uniformity after firing 0.5

    Matching with Glass & Dielectric No coloring & bubble

    Sheet Stability 6month

    LG SDI PDP PDP

    .

    .

    CMS

  • - 83 -

    MgO

    dopant

    .

    MgO

    .

    DFR

    DFR

    ,

    , LDI DFR

    .

    LDI

    .

    PDP

    PDP

    2005

    .

    PDP ,

    , PDP

    , ,

    .

    .

  • - 84 -

    3. 3

  • - 85 -

    2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

    Ag 1 3 0.1 2 0.1 1

    80, 40 50, 50 30, 20

    Laninator

    (80%)

    (70%)

    Green Sheet ,

    (80%),

    (90%)

    (80%)

    Glass paste

    , ,

    Aspect ratio

    Film

    Dry Film Resist

    Resist ,

    ITO : , ,

    MgO MgO MgO

    2%5%, 95% 5%9% 98% 9%15% 98%

    MgO

    Filter 1,000

    : 96%

    : 80%

    : 10-4

    : 98%

    : 85%

    : 10-3

    : 99%

    : 90%

    : 10-3

    3. 4

    3. 4. 1

    , ,

    40 HDTV

    .

    . PDP

    ,

    PDP Pb

    Pb free ,

  • - 86 -

    .

    PDP

    .

    3. 4. 2

    6 (, , , , , )

    , '83 '04 () ,

    , .

    3. 4. 3

    PDP 1989. 1. 1 2003. 12. 31 , ,

    , PDP 26

    ,

    .

  • - 87 -

    3. 4. 4 PDP /

    (Pb )

    sheet

    paste

    ,

    ITO

    ITO

    ITO

    (Pb )

    sheet

    paste

    ,

    MgO

    MgO

    MgO

    (Pellet,

    Paste, Film, Sheet,

    )

    , MgO

    Glass frit(Pb )

    Glass frit(Pb free)

    ,

    Ag

    Ag

    paste

    PDP ,

    3

    - SDI .

  • - 88 -

    .

    0

    50

    100

    150

    200

    PDP

    ,

    .

    0.71 ,

    .

    0.58 ,

    .

  • - 89 -

    0

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    1.4

    1.6

    1.8

    AI

    PDP

    PRTR

    97

    , , .

    MgO ITO

    .

    , , Paste PDP

    .

    (C)

    .

    - LG, ITO SDI

    .

  • - 90 -

    1

    1

    2

    2

    2

    3

    4

    7

    8

    8

    9

    9

    9

    10

    13

    13

    15

    17

    17

    19

    20

    20

    22

    27

    0 5 10 15 20 25 30

    EB

    M gO DB

    M gO DA

    Ag FB

    Shee t AC

    DE

    BC

    AE

    Ag FA

    C E

    ITO BA

    Pas te AD

    EA

    FE

    C B

    Pas te FC

    AB

    ITO BB

    M gO DC

    DD

    Shee t C C

    AA

    Pas te C D

    C A

    PDP

    PDP

    MgO MgO

    17 .

    93 03 1

    .

    (90)

    13 .

  • - 91 -

    0

    2

    4

    6

    8

    2 2 2 4 4 1

    3 3 2 2 5 2

    1 3 4 1 1 3

    5 2 7 1 2 0

    1 3 3 1 1 1

    1997 1998 1999 2000 2001 2002

    PDP

    PDP

    PDP ,

    .

    - ,

    .

    ,

    .

  • - 92 -

    ('98~'02)

    -120%

    -100%

    -80%

    -60%

    -40%

    -20%

    0%

    20%

    40%

    0 0.5 1 1.5 2 2.5

    .

    PDP ,

    .

    .

  • - 93 -

    ('98~'02)

    -150%

    -100%

    -50%

    0%

    50%

    0 0.2 0.4 0.6 0.8 1 1.2 1.4

    -6.89%

    PDP

    PDP

    ,

    .

    9902

    .

  • - 94 -

    0

    10

    20

    30

    40

    50

    60

    70

    80

    0 30 60 90 120 150 180 210 240

    1: 1983~1990

    2: 1991~1994

    3: 1995~1998

    4: 1999~2002

    4

    3

    1 2

    PDP

    3. 4. 5 PDP /

    PDP , Paste,

    , , Sheet

    .

    ITO , ,

    .

  • - 95 -

    1

    2

    2

    2

    3

    3

    6

    6

    9

    9

    10

    10

    10

    11

    11

    13

    13

    17

    17

    18

    19

    21

    22

    22

    27

    28

    0 5 10 15 20 25 30

    EC

    M gO DA

    EB

    FD

    Ag FB

    M gO DB

    BC

    Sheet AC

    AE

    Ag FA

    DE

    Pas te AD

    EA

    ITO BA

    FE

    CB

    CE

    M gO DC

    AB

    ITO BB

    Pas te FC

    Sheet CC

    DD

    AA

    Pas te CD

    CA

    PDP

    PDP

    Paste , , Paste,

    .

    , , MgO

    .

    MgO 8902 1

    , MITSUBISHI 11

  • - 96 -

    .

    4

    5

    5

    6

    6

    10

    10

    11

    13

    14

    15

    15

    16

    16

    20

    20

    22

    22

    31

    37

    56

    61

    64

    84

    0 10 20 30 40 50 60 70 80 90

    Sheet CC

    MgO DA

    BC

    EB

    ITO BA

    Ag FB

    ITO BB

    MgO DB

    DE

    FE

    MgO DC

    CB

    AE

    AB

    Paste AD

    Sheet AC

    Ag FA

    EA

    CE

    DD

    Paste FC

    AA

    CA

    Paste CD

    PDP

    PDP

    . ( )

    (9702) 5

  • - 97 -

    0

    1

    2

    3

    0 1 2 2 0 0

    0 3 0 0 0 0

    1 0 0 1 0 0

    0 0 1 2 0 0

    0 0 0 1 0 0

    0 1 1 0 2 1

    1997 1998 1999 2000 2001 2002

    PDP

    (9702)

    .

    02 ,

    .

    0

    2

    4

    6

    8

    0 0 4 2 0 2

    3 2 0 1 1 0

    0 0 4 2 4 4

    0 0 1 3 6 8

    0 4 1 0 0 0

    4 3 4 1 1 8

    1997 1998 1999 2000 2001 2002

    PDP

  • - 98 -

    PDP

    , PDP

    . ()

    ,

    .

    - , ,

    .

    0.00

    1.00

    2.00

    3.00

    4.00

    5.00

    6.00

    7.00

    8.00

    9.00

    0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00

    Backword

    Fodward

    PioneerInitiator

    Wea

    kness

    Str

    eng

    th

    0.00

    0.05

    0.10

    0.15

    0.00 0.05 0.10 0.15

    PDP

    PDP .

    ,

    . ( )

    ,

    .

  • - 99 -

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    0% 10% 20% 30% 40% 50% 60% 70% 80% 90%

    0%

    2%

    4%

    6%

    8%

    10%

    0% 2% 4% 6% 8% 10%

    PDP

    ( )

    Asahi glass

    , Mitsubishi, Hitachi

    .

    Mitsubishi MgO

    .

    Asahi glass

    .

    Hitachi

    .

  • - 100 -

    ASAHI GLASS 3 0 2 0 4 1 10

    MITSUBISHI 0 2 1 6 0 0 9

    HITACHI 0 0 5 0 0 4 9

    MATSUSHITA 0 0 0 3 0 4 6

    NEG 2 0 2 0 1 1 6

    ( : 8902)

    3. 4. 6

    (1)

    , ,

    ,

    PDP

    ,

    Pb

    / Pb-free

    ,

    sheet

    PDP

    ,

    ,

  • - 101 -

    ,

    (2)

    6 (, , , , ,

    )

    6 PDP

    ,

    ,

    .

    PDP Pb

    Pb-free PDP

    .

    , sealing frit filler

    ,

    .

    3.5

    ,

    65 paste ,

    paste .

  • - 102 -

    Seal PbO sealing

    50 60 seal

    .

    ITO (1/8) ITO

    .

    Ag

    Ag

    .

    MgO

    70% .

    PDP

    - 500

    - 500

    - 410 seal

    PDP

    -ZnO Roll to Roll

    -ZnO

    -

    - doping

    PDP

    - metal base-Ag

    - Ag ink

    1

    2

    3

    4

  • - 103 -

    3. 6

    PDP 1

    PDP

    .

    - PDP

    .

    - Pb Pb-tree

    .

    - sodalime PDP

    .

    4.

    4. 1

    (1, 2), ,

    - 1 , 2

    1 2

    1

    PDP

    2

  • - 104 -

    4. 2

    1 2

    05 06 07 08 09

    1

    RFP-1

    2PDP

    RFP-2

    3 RFP-3

    4 PDP RFP-4

    4. 3

    4. 3. 1

    (:)

    2005 5,400 3,000 2,400

    2006 9,000 5,000 4,000

    2007 9,000 5,000 4,000

    2008 9,000 5,000 4,000

    2009 9,000 5,000 4,000

    41,400 23,000 18,400

  • - 105 -

    4. 3. 2

    (:)

    1 2 2005 2006 2007 2008 2009

    7,000 5,000 12,000

    PDP 7,000 7,000 14,000

    4,500 3,200 7,700

    PDP 4,500 3,200 7,700

    4. 4

    )

    (: )

    1 2 PDP 80 20 40 90 20 30 280

    80 20 40 90 20 30

    )

    (: )

    1 2 05 06 07 08 09PDP 40 50 50 70 70 280

    40 50 50 70 70 280

  • - 106 -

    5.

    5. 1

    PDP

    PDP

    PDP Panel ,

    know-how

    PDP display

    FED(Field Emmision Display), EL

    display

    PDP

    SDI, LGE PDP

    PDP

    PDP glass Frit FED LCD

    PDP

    5. 2

    PDP size,

    display

    display 1 display

    .

    PDP

    .

    PDP

  • - 107 -

    display

    .

    - PDP ()

    /

    Seal

    PDP

    .

    PDP ,

    .

    - 2005 11,350

    PDP

    .

    .

    - 50 60

    .

    5. 3

    PDP ,

    display ,

    , 1

    PDP

    ,

    .

    PDP ,

    , ,

    ,

    PDP ,

  • - 108 -

    6.

    6. 1

    PDP 1 PDP

    PDP

    - PDP 60%

    PDP

    soda-lime ,

    65

    PDP Pb Pb-free

    PDP 45

    infra Pb-free

    Pb

    PDP , PDP

    ,

    PDP P-200

    , PDP , P-200

    , , , seal glass frit PDP

    . ,

    , sealing glass frit Pb-free

    concept

    bench-marking copy

    .

    R&D

  • - 109 -

    ,

    , 43%

    25%

    (

    ) , ,

    65

    . sealing

    seal 5060

    seal

    .

    , , , seal, 50%

    Pb 506

    0 Pb-free .

    PDP

    item

    PDP

    PDP

  • - 110 -

    6. 2

    RFP

    6. 2. 3

    1 2 2005 2006 2007 2008 2009

    PDP

    PDP

  • - 111 -

    7.

    : PDP

  • - 112 -

    / ()(E-mail)1

    018-276-3211

    [email protected]

    2 LG 02-526-4772, 019-336-3675

    [email protected]

    3 SDI 031-288-4611, 011-306-4446

    [email protected]

    4 032-814-1710, 011-787-5771

    [email protected]

    5 PDE

    054-467-6630, 011-808-9808

    [email protected]

    6 02-2298-4545

    [email protected]

    7 02-2049-6010, 017-409-2751

    [email protected]

    8 02-320-1616, 017-261-0644

    [email protected]

    9 02-940-5236, 019-240-5236

    [email protected]

    10 032-860-7545, 011-9088-3730

    [email protected]

    11 KIST 02-958-5553, 011-358-5600

    [email protected]

    12 011-204-5873

    [email protected]

    13 042-481-5754, 010-3131-8679

    [email protected]

    14 02-3452-8144(805), 011-9952-2195

    [email protected]

    15 02-563-7963, 016-226-5425

    [email protected]

    8.

    1. , " /", 1999

  • - 113 -

    2. , "(IT) DT(Display Technology)

    , 2001

    3. ,

    , 2001

    4. , Display Sealing glass , 1998

    5. , frit , 1995

    6. , Ag-Pd , 1997

    7. , glass frit , 1992

    8. , MLCC Cu paste , 1999

    9. , PDP Sealing glass powder , 2001

    10. , Ag ITO ,

    2004

    11. , " 5 , ",

    2003

    12. , "",

    2003

    13. , "4(730920)HDTV OLED

    , 2004

    14. , "PDP

    ", 2004

    15. Fuji Chimera Research Institute, Inc., "2004 ", 2004

    16. , "4 In-line type OLED ", 2004

    17. -- , "", 2004

    18. , "21 1

    ", 2 ", 2005

    19. , workshop

    , 2005

    20. , PDP , 2004