batch testing req'd

10
Batch Testing Electrode to be Performed mets required Standard AWS A5.1, AWS A5.5 and EN10204 Classification Size Specification RT (1) Metode Test (Req') All Weld Metal Tension Impact Test Chemical Analysis) (Qty) (Min Strength in "MPa") Qty (Min Impact Energy Joule @‐29 0 F) E 7016 P φ 2,5 mm AWS A5.1 1 ea 1 ea 490 5 set 20 1 ea E 7018 H4R φ 3,2 mm AWS A5.1 1 ea 1 ea 490 5 set 27 1 ea E 7010 P1 φ 3,2 mm AWS A5.5 1 ea 1 ea 490 5 set 27 1 ea E 8010 G φ 4,0 mm AWS A5.5 1 ea 1 ea 550 5 set 1 ea Note : ( 1 ) RT already performed by Hafar

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electrode batch testing

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Page 1: Batch Testing Req'd

Batch Testing Electrode to be Performed mets required Standard AWS A5.1, AWS A5.5 and EN10204

Classification

Size

Specification

RT (1)

Metode Test (Req') All Weld Metal

Tension

Impact Test Chemical Analysis)

(Qty) (Min Strength in "MPa") Qty (Min Impact Energy

Joule @‐29 0F)

E 7016 P φ 2,5 mm AWS A5.1 1 ea 1 ea 490 5 set 20 1 ea E 7018 H4R φ 3,2 mm AWS A5.1 1 ea 1 ea 490 5 set 27 1 ea E 7010 P1 φ 3,2 mm AWS A5.5 1 ea 1 ea 490 5 set 27 1 ea E 8010 G φ 4,0 mm AWS A5.5 1 ea 1 ea 550 5 set ‐ 1 ea

Note : ( 1 ) RT already performed by Hafar

Page 2: Batch Testing Req'd

E7010-P1 Reauirements

RES LTS

-

(200- 250) (200- 250) As-welded

5/32 inch DC+

19 (3/4) 125 18/9

95 (200) 105 (225)

As-welded

3/16 inch DC+

19 (3/4) 155 16/8

95 (200) 105 (225)

As-welded

•waslsh

-r

The Lincoln Electri c Company 12801 St. Clair A,cnuc C'lc\ eland, Ohio 44 117- 1199

CERTIFICATE OF CONFORMANCE (A P PLI ES ONLY TO U.S. PR OD UCTS)

LOT Number : 13610011

THE WELDING EXPERTS * Product: Classification: Specification : Date

Shield·Arc• HVP+ E7010-G, E7010-P1 AW S A5.5:2014, ASME SFA-5.5 September 29, 2014

MFG Code: 10C25/AZCM H [1Year]

This is to certify that the product named above and supplied on the referenced order number is of the same classification, manufacturing process, and material requirements as the material which was used for the test that was concluded on the date shown, the results of which are shown below. All tests required by the specifications shown for classification were performed at that time and the material tested met all requirements. It was manufactured and supplied according to the Quality System Program of the Lincoln Electric Company, Cleveland, Ohio, U.S.A., which meets the requirements of IS09001, NCA3800, AWS A5.01, and other specification and Military requirements, as applicable. The Quality System Program has been approved by ASME, ABS, and VdTUV.

Operating Settings

Electrode Size Polarity Plate Thickness , mm (in) Current, A Pass/Layers Preheat Temperature, oc (°F) lnterpass Temperature, •c (•F) Postweld Heat Treatment

Mechanical properties of weld deposits

Tensile Strength, MPa (ksi) Yield Strength, 0.2% Offset, MPa (ksi)

Elo ation

Average Impact Energy Joules @ -29 ·c (ft-lbs @ -20 O F)_L

(70 min.) (60min.) 22 min:"-;.

(20 min.)

,.A

540 (78) 430 (62)

26

37 (27) 33,38,41 (24,28,30)

Ave ra_\!e Hardness, HRB -r Not Required

Chemicalcomposition of weld deposits (weight %)

c 0.20 max. 0.13 Mn 1.20 max. 0.46 Si 0.60 max. 0.12 s 0.03 max. 0.01 p 0.03 max. 0.01 Cr 0.30 max. 0.04 Ni 1.00 max. 0.03 Mo 0.50 max. 0.30 v 0.10 max. 0.00 Cu Not Required 0.02 B Not Required 0.000

88 ------'

0.13 0.43 0.06 0.00 0.01 0.02 0.03 0.33 0.00 0.02

0.000

Page 1of 2 Cert.No.34100

Page 3: Batch Testing Req'd

•aslsh

Ihe Lincoln r.Jcctric Company 2280 1 St. C'hur Ave nue C'Je, eland,Ohio 44 II7- II99

CERTIFICATE OF CONFORMANCE (APPLIES ONLY TO U.S. PRODUCTS)

THE WELDING EXPERTS* Product:

Classification: Specification: Date

Shield-Arc• HYP+

E7010-G, E701O-P1

AWS A5 .5:2014,ASME SFA-5.5 September 29, 2014

LOT Number : 13610011

MFG Code : 1OC25/AZCMH

[1Year]

1. This cerlificale complies wilh the requirements of EN 10204, Type 2.2. 2. Also meets the requirements of E7010-G. 3. The electrode sizes required to be tested for this classification are 5/32 inch and 3/16 inch. All other sizes manufactured will also

meet Jhese requirements. 4. Tesl assembly conslructed of AP I5L X70 Pipe steel. 5. Fillel Weld Test (posilions as required): Met requirements.

September29 ,2014

Toronto Cunningham, Certification Supervisor Date

d.September29, 2014 6. Radiographic Inspection: Grade 2 - Met requirements. 7. The slrenglh and elongation properties reported here were obtained from tensile specimens artificially aged at 105'C (220'F) for

48 hours. 8. Resulls below the detection limits of the instrument orlower than the precision required by the specification are reported as zero.

St rength values in Sl units are reported to the nearest 10 MPa converted from actual data. Preheat and interpass temperature values in Sl units are reported to the nearest 5 degrees .

Dave Fink, Manager, Compliance Engineering, Consumable R&D

Date

fsold t Jty I PONo j D t

PT. lhlc;n:: xa ffi.Jksi AX) Ib

91847. 12-FIB-2015

Page 2of 2 Cert.No.34100

Page 4: Batch Testing Req'd

l

The Lincoln Electric Company 22801 St. Cla1r Avenue Cle\ eland. Ohio 44117-1199

CERTIFI CATE OF CONFORMANCE (APPLIES OLY TO U .S. PRODUCTS) '11'Mt-41Stit

Product: Classification:

Specification: Date

Shield-Arc• 70+ E8010-G (Also meets the requirements of E8010-P1) AWS A5.5:2006, ASME SFA-5.5 July 05,2011

Q1 Lot Number: 12784958

MFG Code: 1R18/ATJK

THE WELDING EX PERTS" [1Year]

This IS to cenif) that the product named above and supplied on the referenced order number is of the same classification. manufacturing process. and material requirements as the material which was used for the test that was concluded on the date shown. the results of which are shown below. All t ests required by the specifications shown for classification were performed at that time and the material tested met all requirements. It was manufacrured and supplied according to the Quality System Program of the Lincoln Electric Company. Cleveland, Ohio, U.S.A .. which meets the requireme n ts of !S09001. NCA3800. AWS A5.01. and other specification and Military requirements. as applicable. The Quality System Program has been approved by ASME. ABS. and VdTUV.

EB010-G Operating Settings

Electrode Size Polarity Plate Thickness, mm (in) Current, A Pass/Layers

Reauirements RESULTS 5/32 inch

DC+ 19 (3/4)

130 14/7

3/ 16 inch

DC+ 19 (3/4)

155 14/7

Preheat Temperature, oc (°F) lnterpass Temperature, oc (°F) Postweld Heat Treatment

Mechanical properties of weld deposits

Tensile Strength, MPa (ksi) Yield Strength, 0.2% Offset, MPa (ksi)

Elon ation

(325- 375) (325 - 375) As-welded

(80 min.) (67 min.) 19 min.

Not Required

Not Required

Not Required

165 (325) 165 (325) As-welded

165 (325) 165 (325) As-welded

Chemical composition of weld deposits (weight %)

c *Mn *Si s p

*Cr *Ni *Mo ·v ·cu

Not Requir PT.1fOOJ A'i

0.80 mi . 0.03 ax. 0.03 m x.

';";"•Q..;!Q;rortt;...... 0.50 min. 0.20 min. 0.10 min. 0.20 min.

d_ HIDU ·1P. r r o:r2 0.63 0.12 0.07

0.01 .....,...".... .....-·- - - --- 0.01 0.01 . ...•····0 11--... .. 0.02

0 78 0 76 0.10 0.40

0.00 0.00 0.03 0.02

• To meet the requirements of a "G" classification. the chemicalcomposition of the weld deposit must meet the minimum requirement for one or more of these elements.

1. This certificate complies with the requirements of EN 10204, Type 2.2. 2. The electrode sizes required to be tested for this classification are 5/32 inch and 3/16 inch. The 1/8 inch size will also meet these requirements. 3. Test assembly constructed of buttered ASTM A36. 4. Fillet Weld Test (positions as required): Met requirements. 5. Radiographic Inspection: Grade 2 - Met requirements. 6. The strength and elongation properties reported here were obtained from tensile specimens artificially aged at 105*C (220*F) for 48 hours. 7. Results below the detection limits of the instrument or lower than the precision required by the specification are reported as zero. Strength values in Sl

units are reported to the nearest 10 MPa converted from actual data. Preheat and interpass temperature values in Sl units are reported to the nearest 5 degrees.

July 05, 2011

Toronto Cunningham, Certification Supervise Date

Dave Fink, Manager, Compliance Engineering, Consumable R&D

Ju ly 05, 2011

Date

., Sold T:J

fOtv

. .:m lb

t Date _,. ...,.............." ..... " .. ..

Page 5: Batch Testing Req'd

Page 1 of 1 Cert.No. 34700

1 PONo ......•....•.•..••.

Page 6: Batch Testing Req'd

Operat ng setting i\WS 5. 1 Requirmcnts

RESULTS

Electrode Site Polarity Current, A mp Pass/ Layers Preheat Tem1>. °C lnterpass Temp. oc Post weld Ileal Treatment

I I0 min I I0 - ISO

As-w elded

3.21lllll 1\C 130 14/7 120 1 75

As-we lded

3.2nun DC+ 120 1417 120 1 75

As-welded

..I.()nun 1\C ISO 16/X 120 1 75

As-welded

·Ulmm oc; 160 IXIX

120 1 75

As-wcld.:d Mechanical properties <'f weld deposit s r- ·r. ..-f T'"'" r,.,f"T:.J Tensile Strength, Mpa Yield Strength.Mpa Elongation.0 o 1\\Crage Impact Fnergy Joule ra• -30°C

4!JO min 400 min 22 min 20 min - 670 ........,. ," - I

, .1 640

ifA 3

5!)0 503 33 IO!J

123, 92, 12-1. I0 I, 103

540 -lSO .n IOJ

lOX, I0-1. I0.\ 10.\ 6!) Chemical composition of weld deposits (weight o) . .-

c Mn S i r s Ni Cr Mo v

Mn t Ni ICr l Mo t V

0. 1 5 1 .60 0.75 0.035 (J.(JJS

0.30 0.20 0.30 o.ox 1.75

O.o7 1 .02 0.30

0.0 14 O.lll 0 0.06 0.04 0.0 1 0.0 1 1. 14

0.07 0.9X O.JX 0.013 0.0 I I 0.06 ().0- ().()(

' 0.0 I 1.1

Electrode size Dirrusible Hudrogen, ml/ 1 OOg ( per ISO 3690) Coating Moi ture a received

4max

0.3 max

3.2 4

0.1

L

l

PT. Linco Electric Indonesia Bt.'kasi In terna tional Ind u st ria l Estate Jl. lntiraya Block C-10 No. L2A, ph 021-89907629,021-89908334, Cikara ng Belwsi

CERTIFICATE OF CONFORMANCE Lot No: 08C28 Mfg Code: 08CJONS

SUPPLIED TO: PT.SS IIJ Size: 2.5 X 350 MM Qty: 1.000 KG Di\TE : September 26,20 13 Order No: 7057000982 This is to certify t hat Easya rc IJ) E7U 161', classilica t ion E70 16, supplied on the above order number, is of the same manufacturing process and mntcrial requirements as the electrode used l(lr t his series of tests. A ll test were performed nccording to AWS AS. I :2004, ASI\1 1 SFAS.I :2010 requirements and nlso were approved by i\ BS. LR. and BKf ruIcs. II was ma nufac tured a1KIsupprte(I accorcI"mg to II1e QunI"tly S>ystem Program LSO 900 I

30 ) 70

64. n. 5 • 90. 76 8, 8-1, 9S

..........

Radiographic test : Met requirement fillet we\<1 tc!tt: Mel reqUirement -ThweeIfi£1tte comp-llefi-wlth requtrement s of EN I0204. type 2.2

i -n ·PI'. !hl IB..Y?••Ka;EW-Jksi, ,.,, .

I t ICCJ\ IIM'-X/2012

I• ty

p - 0

•.01847 ............ .. ...

PT Ili f'f'l N<tntl und!l>'!l!!!•· w.ri••r r•1 •

Page 7: Batch Testing Req'd

Q/\ J\ l;magcr

Page 8: Batch Testing Req'd

E7018 H4R Reouirements

RESULTS Electrode Size Polarity Plate Thickness, mm (in) Current, A Pass/Layers Preheat Temperature,•c (•F) lnterpass Temperature, ·c ("F) Postweld Heat Treatment

(225 min.) (225- 350) As welded

5/32 inch AC

19(3/4) 180 16/8

120 (250) 165 (325)

As-welded

5/32 inch DC+

19 (3/4) 170 16/8

120 (250) 165 (325) As-we lded

3/16 inch AC

19 (3/4) 235 16/8

120 (250) 165 (325) As-welded

3/16 inch DC+

19 (3/4) 220 14/7

120 (250) 165 (325) As-welded

0.08 0.07 0.05 0.04 1.34 1.35 1.24 1.30 0.48 0.47 0.55 0.60

0.009 0.008 0.005 0.005 0.017 0.017 0.011 0.011 0.05 0.05 0.05 0.05 0.07 0.07 0.02 0.02 0.01 0.01 0.01 0.01 0.00 0.00 0.03 0.03

0.000 0.000 0.000 0.000 1.47 1.48 1.34 1.40

·•Ish

The Lincoln l::.lcclric Company 2280I S1. Ciaor Avenue Clc'eland, Ohio 4411 7-1199

CERTIFICATE OF CON FORMANCE (APPLI ES ONLY TO U.S. PRODUCTS)

Product: Classification: Specification: Date

Jetweld• LH-70 E7018,E7018 H4R AW S A5.1:2012, A SME SFA-5.1 July 02, 2014

Q 1 Lot Number: 13999683

MFG Code :8W28/BWTWB

THE WELDING EXPERTS * [1Year]

This is to certify that the product named above and supplied on the referenced order number is of the same classification, manufacturing process, and material requirements as the material which was used for the test that was concluded on the date shown, the results of which are shown below. All tests required by the specifica tions shown for classification were performed at that time and the material tested met all requirements. It was manufactured and supplied according to the Quality System Program of the Lincoln Electric Company, Cleveland, Ohio, U.S.A., which meets the requirements of IS09001, NCA3800, AWS A5.0 1, and other specification and Military requirements. as applicable. The Quality System Program has been approved by ASME, ABS, and VdTUV.

Operating Settings

Mechanical properties of weld deposits Tensile Strength, MPa (ksi) (70 min.) 570 (82) 550 (80)

Yield Strength,0.2% Offset, MPa (ksi) (58 min.) 480 (70) 460 (66) Elongation % 22 min. 26 28

Average Impact Energy (20min.) 241(178) Joules @ -29 •c (ft-lbs @ -20 •F) 212.248,264 (157,183,195)

Average Hardness. HRB Not Required 88 86 88 88

Chemicalcomposition of weld deposits (weight %) ---- c 0.15 max.

Mn 1.60 max. Si 0.75 max. s 0.035 max. p 0.035 max. Cr 0.20 max. Ni 0.30 max.

Mo 0.30 max. v 0.08 max. B Not Required

Mn+Ni+Cr+Mo+V 1.75 max.

Page 1 of 3 Cert. No. 31700

Page 9: Batch Testing Req'd

E7018 H4R Reauirements

RESJLTS Electrode Size

(225 min.)

1/4 inch 1/4 inch Polarity AC DC+ Plate Thickness, mm (in) 25 (1) 25 (1) Current, A 350 320 Pass/Layers 20/10 20/10 Preheat Temperature, •c ('F) 120 (250) 120 (250) lnterpass Temperature, oc (°F) (225- 350) 165 (325) 165 (325) Postweld Heat Treatment As-welded As-welded As-welded

Tensile Strength, MPa (ksi) (70 min.) 500 (72) 500 (72)

Yield Strength, 0.2% Offset, MPa (ksi) (58 min.) 410 (60) 410(59) Elongation % 22min. 28 29

Average Impact Energy (20 min.) 258 (190) Joules @ -29 ·c (ft-lbs @ -20 'F) 241 ,259,275 (177,191.202)

c Mn Si s p Cr Ni Mo v B

Mn+Ni+Cr+Mo+V

0.15max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.20 max. 0.30 max. 0.30 max. 0.08 max.

Not Required 1.75 max.

0.05 1.09 0.46

0.008 0.009 0.03 0.01 0.00 0.02

0.000 1.15

0.04 1.06 0.46

0.007 0.009 0.03 0.01 0.00 0.02 0.000 1.12

The Lincoln Electric Company 22801 St. Clair Avenue Cleveland, Ohio 44117-1199

CERTIFICATE OF CONFORMANCE (APPLIES ONLY TO U.S. PRODUCTS)

Q1 Lot Number: 13999683

THE WELDING EXPERTS• Product: Classification: Specification: Date

Operating Settings

Jetwelde LH-70 E7018, E7018 H4R AWS A5.1:2012, ASME SFA-5.1 July 02, 2014

MFG Code : 8W28/BWTWB [1Year]

Mechanical properties of weld deposits

321 (237) 279,337,347 (206,248,256)

Average Hardness, HRB Not ReqUJred 83 83

Chemical composition of weld deposits (weight%)

Page 2 of 3 Cert. No. 31700

Page 10: Batch Testing Req'd

RESULTS 3/32 inch

AC 1

3/32 inch DC+

2 1/4 inch

AC 3

1/4 inch DC+

2 28 28 39 28

I

The Lmcoln Elcclric Company 2280IS1. Cla1r A\'cnuc Clc1eland, Ohio 4411 7- 1 199

CERTIFICATE OF CONFORMANCE (APPLIES ONLY TO U.S. PRODUCTS)

01 Lot Number: 13999683 THE WELDING EXPERTS• Product: Classificat ion: Specification: Date

Jetweld • LH-70 E7018, E7018 H4R AWS A5.1:2012 ,ASME SFA-5.1 July 02, 2014

MFG Code : 8W28/BWTWB

,-- - - --

[1Year]

Diffusible Hydrogen (per AWS A4.3)

Electrode Size Polarity Diffusible Hydrogen, ml/1OOg Abso!yte Humidi!Y (grain !Jl_Qisture/lb dry air)

Moisture

Electrode Size Coating moisture - As received Co'!tifill_!!loistu re - Humidified

E7018 H4R Real irements

4 max.

E7018 H4R Requirements RESULTS

3/32 inch 5/32 inch 1/4 inch 0.3 max. 0.1 0.0 0.1

0.4 max. -- 0.2 Not Required 0. 2

1. This certificate complies with the requirements of EN 10204, Type 2.2. 2. The electrode sizes required to be tested for this classification are 5/32 inch, 3/16 inch and 1/4 inch. All other sizes manufactured

will also meet these requirements. 3. Test assembly constructed of ASTM A36 steel. 4. Fillet Weld Test (positions as required): Met requirements. 5. Radiographic Inspection: Grade 1 - Met requirements.

July 02, 2014

Toronto Cunningham, Certification Supervisor Date

July 02, 2014

6. Results below the detection limits of the instrument or lower than the precision required by the specification are reported as zero. Strength values in Slunits are reported to the nearest 10 MPa converted from actualdata. Preheat and interpass temperature values in Slunits are reported to the nearest 5 degrees.

Dave Fink, Manager,Compliance Engineering, Consumable R&D

Date

Su' ·Tt I'1..>C/

'PONo IDa

IT· I»f. m. i • JX) Ib

01.847

· :-: -

Page 3 of 3 Cert. No. 31700