batch testing req'd
DESCRIPTION
electrode batch testingTRANSCRIPT
Batch Testing Electrode to be Performed mets required Standard AWS A5.1, AWS A5.5 and EN10204
Classification
Size
Specification
RT (1)
Metode Test (Req') All Weld Metal
Tension
Impact Test Chemical Analysis)
(Qty) (Min Strength in "MPa") Qty (Min Impact Energy
Joule @‐29 0F)
E 7016 P φ 2,5 mm AWS A5.1 1 ea 1 ea 490 5 set 20 1 ea E 7018 H4R φ 3,2 mm AWS A5.1 1 ea 1 ea 490 5 set 27 1 ea E 7010 P1 φ 3,2 mm AWS A5.5 1 ea 1 ea 490 5 set 27 1 ea E 8010 G φ 4,0 mm AWS A5.5 1 ea 1 ea 550 5 set ‐ 1 ea
Note : ( 1 ) RT already performed by Hafar
E7010-P1 Reauirements
RES LTS
-
(200- 250) (200- 250) As-welded
5/32 inch DC+
19 (3/4) 125 18/9
95 (200) 105 (225)
As-welded
3/16 inch DC+
19 (3/4) 155 16/8
95 (200) 105 (225)
As-welded
•waslsh
-r
The Lincoln Electri c Company 12801 St. Clair A,cnuc C'lc\ eland, Ohio 44 117- 1199
CERTIFICATE OF CONFORMANCE (A P PLI ES ONLY TO U.S. PR OD UCTS)
LOT Number : 13610011
THE WELDING EXPERTS * Product: Classification: Specification : Date
Shield·Arc• HVP+ E7010-G, E7010-P1 AW S A5.5:2014, ASME SFA-5.5 September 29, 2014
MFG Code: 10C25/AZCM H [1Year]
This is to certify that the product named above and supplied on the referenced order number is of the same classification, manufacturing process, and material requirements as the material which was used for the test that was concluded on the date shown, the results of which are shown below. All tests required by the specifications shown for classification were performed at that time and the material tested met all requirements. It was manufactured and supplied according to the Quality System Program of the Lincoln Electric Company, Cleveland, Ohio, U.S.A., which meets the requirements of IS09001, NCA3800, AWS A5.01, and other specification and Military requirements, as applicable. The Quality System Program has been approved by ASME, ABS, and VdTUV.
Operating Settings
Electrode Size Polarity Plate Thickness , mm (in) Current, A Pass/Layers Preheat Temperature, oc (°F) lnterpass Temperature, •c (•F) Postweld Heat Treatment
Mechanical properties of weld deposits
Tensile Strength, MPa (ksi) Yield Strength, 0.2% Offset, MPa (ksi)
Elo ation
Average Impact Energy Joules @ -29 ·c (ft-lbs @ -20 O F)_L
(70 min.) (60min.) 22 min:"-;.
(20 min.)
,.A
540 (78) 430 (62)
26
37 (27) 33,38,41 (24,28,30)
Ave ra_\!e Hardness, HRB -r Not Required
Chemicalcomposition of weld deposits (weight %)
c 0.20 max. 0.13 Mn 1.20 max. 0.46 Si 0.60 max. 0.12 s 0.03 max. 0.01 p 0.03 max. 0.01 Cr 0.30 max. 0.04 Ni 1.00 max. 0.03 Mo 0.50 max. 0.30 v 0.10 max. 0.00 Cu Not Required 0.02 B Not Required 0.000
88 ------'
0.13 0.43 0.06 0.00 0.01 0.02 0.03 0.33 0.00 0.02
0.000
Page 1of 2 Cert.No.34100
•aslsh
Ihe Lincoln r.Jcctric Company 2280 1 St. C'hur Ave nue C'Je, eland,Ohio 44 II7- II99
CERTIFICATE OF CONFORMANCE (APPLIES ONLY TO U.S. PRODUCTS)
THE WELDING EXPERTS* Product:
Classification: Specification: Date
Shield-Arc• HYP+
E7010-G, E701O-P1
AWS A5 .5:2014,ASME SFA-5.5 September 29, 2014
LOT Number : 13610011
MFG Code : 1OC25/AZCMH
[1Year]
1. This cerlificale complies wilh the requirements of EN 10204, Type 2.2. 2. Also meets the requirements of E7010-G. 3. The electrode sizes required to be tested for this classification are 5/32 inch and 3/16 inch. All other sizes manufactured will also
meet Jhese requirements. 4. Tesl assembly conslructed of AP I5L X70 Pipe steel. 5. Fillel Weld Test (posilions as required): Met requirements.
September29 ,2014
Toronto Cunningham, Certification Supervisor Date
d.September29, 2014 6. Radiographic Inspection: Grade 2 - Met requirements. 7. The slrenglh and elongation properties reported here were obtained from tensile specimens artificially aged at 105'C (220'F) for
48 hours. 8. Resulls below the detection limits of the instrument orlower than the precision required by the specification are reported as zero.
St rength values in Sl units are reported to the nearest 10 MPa converted from actual data. Preheat and interpass temperature values in Sl units are reported to the nearest 5 degrees .
Dave Fink, Manager, Compliance Engineering, Consumable R&D
Date
fsold t Jty I PONo j D t
PT. lhlc;n:: xa ffi.Jksi AX) Ib
91847. 12-FIB-2015
Page 2of 2 Cert.No.34100
l
The Lincoln Electric Company 22801 St. Cla1r Avenue Cle\ eland. Ohio 44117-1199
CERTIFI CATE OF CONFORMANCE (APPLIES OLY TO U .S. PRODUCTS) '11'Mt-41Stit
Product: Classification:
Specification: Date
Shield-Arc• 70+ E8010-G (Also meets the requirements of E8010-P1) AWS A5.5:2006, ASME SFA-5.5 July 05,2011
Q1 Lot Number: 12784958
MFG Code: 1R18/ATJK
THE WELDING EX PERTS" [1Year]
This IS to cenif) that the product named above and supplied on the referenced order number is of the same classification. manufacturing process. and material requirements as the material which was used for the test that was concluded on the date shown. the results of which are shown below. All t ests required by the specifications shown for classification were performed at that time and the material tested met all requirements. It was manufacrured and supplied according to the Quality System Program of the Lincoln Electric Company. Cleveland, Ohio, U.S.A .. which meets the requireme n ts of !S09001. NCA3800. AWS A5.01. and other specification and Military requirements. as applicable. The Quality System Program has been approved by ASME. ABS. and VdTUV.
EB010-G Operating Settings
Electrode Size Polarity Plate Thickness, mm (in) Current, A Pass/Layers
Reauirements RESULTS 5/32 inch
DC+ 19 (3/4)
130 14/7
3/ 16 inch
DC+ 19 (3/4)
155 14/7
Preheat Temperature, oc (°F) lnterpass Temperature, oc (°F) Postweld Heat Treatment
Mechanical properties of weld deposits
Tensile Strength, MPa (ksi) Yield Strength, 0.2% Offset, MPa (ksi)
Elon ation
(325- 375) (325 - 375) As-welded
(80 min.) (67 min.) 19 min.
Not Required
Not Required
Not Required
165 (325) 165 (325) As-welded
165 (325) 165 (325) As-welded
Chemical composition of weld deposits (weight %)
c *Mn *Si s p
*Cr *Ni *Mo ·v ·cu
Not Requir PT.1fOOJ A'i
0.80 mi . 0.03 ax. 0.03 m x.
';";"•Q..;!Q;rortt;...... 0.50 min. 0.20 min. 0.10 min. 0.20 min.
d_ HIDU ·1P. r r o:r2 0.63 0.12 0.07
0.01 .....,...".... .....-·- - - --- 0.01 0.01 . ...•····0 11--... .. 0.02
0 78 0 76 0.10 0.40
0.00 0.00 0.03 0.02
• To meet the requirements of a "G" classification. the chemicalcomposition of the weld deposit must meet the minimum requirement for one or more of these elements.
1. This certificate complies with the requirements of EN 10204, Type 2.2. 2. The electrode sizes required to be tested for this classification are 5/32 inch and 3/16 inch. The 1/8 inch size will also meet these requirements. 3. Test assembly constructed of buttered ASTM A36. 4. Fillet Weld Test (positions as required): Met requirements. 5. Radiographic Inspection: Grade 2 - Met requirements. 6. The strength and elongation properties reported here were obtained from tensile specimens artificially aged at 105*C (220*F) for 48 hours. 7. Results below the detection limits of the instrument or lower than the precision required by the specification are reported as zero. Strength values in Sl
units are reported to the nearest 10 MPa converted from actual data. Preheat and interpass temperature values in Sl units are reported to the nearest 5 degrees.
July 05, 2011
Toronto Cunningham, Certification Supervise Date
Dave Fink, Manager, Compliance Engineering, Consumable R&D
Ju ly 05, 2011
Date
., Sold T:J
fOtv
. .:m lb
t Date _,. ...,.............." ..... " .. ..
Page 1 of 1 Cert.No. 34700
1 PONo ......•....•.•..••.
Operat ng setting i\WS 5. 1 Requirmcnts
RESULTS
Electrode Site Polarity Current, A mp Pass/ Layers Preheat Tem1>. °C lnterpass Temp. oc Post weld Ileal Treatment
I I0 min I I0 - ISO
As-w elded
3.21lllll 1\C 130 14/7 120 1 75
As-we lded
3.2nun DC+ 120 1417 120 1 75
As-welded
..I.()nun 1\C ISO 16/X 120 1 75
As-welded
·Ulmm oc; 160 IXIX
120 1 75
As-wcld.:d Mechanical properties <'f weld deposit s r- ·r. ..-f T'"'" r,.,f"T:.J Tensile Strength, Mpa Yield Strength.Mpa Elongation.0 o 1\\Crage Impact Fnergy Joule ra• -30°C
4!JO min 400 min 22 min 20 min - 670 ........,. ," - I
, .1 640
ifA 3
5!)0 503 33 IO!J
123, 92, 12-1. I0 I, 103
540 -lSO .n IOJ
lOX, I0-1. I0.\ 10.\ 6!) Chemical composition of weld deposits (weight o) . .-
c Mn S i r s Ni Cr Mo v
Mn t Ni ICr l Mo t V
0. 1 5 1 .60 0.75 0.035 (J.(JJS
0.30 0.20 0.30 o.ox 1.75
O.o7 1 .02 0.30
0.0 14 O.lll 0 0.06 0.04 0.0 1 0.0 1 1. 14
0.07 0.9X O.JX 0.013 0.0 I I 0.06 ().0- ().()(
' 0.0 I 1.1
Electrode size Dirrusible Hudrogen, ml/ 1 OOg ( per ISO 3690) Coating Moi ture a received
4max
0.3 max
3.2 4
0.1
L
l
PT. Linco Electric Indonesia Bt.'kasi In terna tional Ind u st ria l Estate Jl. lntiraya Block C-10 No. L2A, ph 021-89907629,021-89908334, Cikara ng Belwsi
CERTIFICATE OF CONFORMANCE Lot No: 08C28 Mfg Code: 08CJONS
SUPPLIED TO: PT.SS IIJ Size: 2.5 X 350 MM Qty: 1.000 KG Di\TE : September 26,20 13 Order No: 7057000982 This is to certify t hat Easya rc IJ) E7U 161', classilica t ion E70 16, supplied on the above order number, is of the same manufacturing process and mntcrial requirements as the electrode used l(lr t his series of tests. A ll test were performed nccording to AWS AS. I :2004, ASI\1 1 SFAS.I :2010 requirements and nlso were approved by i\ BS. LR. and BKf ruIcs. II was ma nufac tured a1KIsupprte(I accorcI"mg to II1e QunI"tly S>ystem Program LSO 900 I
30 ) 70
64. n. 5 • 90. 76 8, 8-1, 9S
..........
Radiographic test : Met requirement fillet we\<1 tc!tt: Mel reqUirement -ThweeIfi£1tte comp-llefi-wlth requtrement s of EN I0204. type 2.2
i -n ·PI'. !hl IB..Y?••Ka;EW-Jksi, ,.,, .
I t ICCJ\ IIM'-X/2012
I• ty
p - 0
•.01847 ............ .. ...
PT Ili f'f'l N<tntl und!l>'!l!!!•· w.ri••r r•1 •
Q/\ J\ l;magcr
E7018 H4R Reouirements
RESULTS Electrode Size Polarity Plate Thickness, mm (in) Current, A Pass/Layers Preheat Temperature,•c (•F) lnterpass Temperature, ·c ("F) Postweld Heat Treatment
(225 min.) (225- 350) As welded
5/32 inch AC
19(3/4) 180 16/8
120 (250) 165 (325)
As-welded
5/32 inch DC+
19 (3/4) 170 16/8
120 (250) 165 (325) As-we lded
3/16 inch AC
19 (3/4) 235 16/8
120 (250) 165 (325) As-welded
3/16 inch DC+
19 (3/4) 220 14/7
120 (250) 165 (325) As-welded
0.08 0.07 0.05 0.04 1.34 1.35 1.24 1.30 0.48 0.47 0.55 0.60
0.009 0.008 0.005 0.005 0.017 0.017 0.011 0.011 0.05 0.05 0.05 0.05 0.07 0.07 0.02 0.02 0.01 0.01 0.01 0.01 0.00 0.00 0.03 0.03
0.000 0.000 0.000 0.000 1.47 1.48 1.34 1.40
·•Ish
The Lincoln l::.lcclric Company 2280I S1. Ciaor Avenue Clc'eland, Ohio 4411 7-1199
CERTIFICATE OF CON FORMANCE (APPLI ES ONLY TO U.S. PRODUCTS)
Product: Classification: Specification: Date
Jetweld• LH-70 E7018,E7018 H4R AW S A5.1:2012, A SME SFA-5.1 July 02, 2014
Q 1 Lot Number: 13999683
MFG Code :8W28/BWTWB
THE WELDING EXPERTS * [1Year]
This is to certify that the product named above and supplied on the referenced order number is of the same classification, manufacturing process, and material requirements as the material which was used for the test that was concluded on the date shown, the results of which are shown below. All tests required by the specifica tions shown for classification were performed at that time and the material tested met all requirements. It was manufactured and supplied according to the Quality System Program of the Lincoln Electric Company, Cleveland, Ohio, U.S.A., which meets the requirements of IS09001, NCA3800, AWS A5.0 1, and other specification and Military requirements. as applicable. The Quality System Program has been approved by ASME, ABS, and VdTUV.
Operating Settings
Mechanical properties of weld deposits Tensile Strength, MPa (ksi) (70 min.) 570 (82) 550 (80)
Yield Strength,0.2% Offset, MPa (ksi) (58 min.) 480 (70) 460 (66) Elongation % 22 min. 26 28
Average Impact Energy (20min.) 241(178) Joules @ -29 •c (ft-lbs @ -20 •F) 212.248,264 (157,183,195)
Average Hardness. HRB Not Required 88 86 88 88
Chemicalcomposition of weld deposits (weight %) ---- c 0.15 max.
Mn 1.60 max. Si 0.75 max. s 0.035 max. p 0.035 max. Cr 0.20 max. Ni 0.30 max.
Mo 0.30 max. v 0.08 max. B Not Required
Mn+Ni+Cr+Mo+V 1.75 max.
Page 1 of 3 Cert. No. 31700
E7018 H4R Reauirements
RESJLTS Electrode Size
(225 min.)
1/4 inch 1/4 inch Polarity AC DC+ Plate Thickness, mm (in) 25 (1) 25 (1) Current, A 350 320 Pass/Layers 20/10 20/10 Preheat Temperature, •c ('F) 120 (250) 120 (250) lnterpass Temperature, oc (°F) (225- 350) 165 (325) 165 (325) Postweld Heat Treatment As-welded As-welded As-welded
Tensile Strength, MPa (ksi) (70 min.) 500 (72) 500 (72)
Yield Strength, 0.2% Offset, MPa (ksi) (58 min.) 410 (60) 410(59) Elongation % 22min. 28 29
Average Impact Energy (20 min.) 258 (190) Joules @ -29 ·c (ft-lbs @ -20 'F) 241 ,259,275 (177,191.202)
c Mn Si s p Cr Ni Mo v B
Mn+Ni+Cr+Mo+V
0.15max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.20 max. 0.30 max. 0.30 max. 0.08 max.
Not Required 1.75 max.
0.05 1.09 0.46
0.008 0.009 0.03 0.01 0.00 0.02
0.000 1.15
0.04 1.06 0.46
0.007 0.009 0.03 0.01 0.00 0.02 0.000 1.12
The Lincoln Electric Company 22801 St. Clair Avenue Cleveland, Ohio 44117-1199
CERTIFICATE OF CONFORMANCE (APPLIES ONLY TO U.S. PRODUCTS)
Q1 Lot Number: 13999683
THE WELDING EXPERTS• Product: Classification: Specification: Date
Operating Settings
Jetwelde LH-70 E7018, E7018 H4R AWS A5.1:2012, ASME SFA-5.1 July 02, 2014
MFG Code : 8W28/BWTWB [1Year]
Mechanical properties of weld deposits
321 (237) 279,337,347 (206,248,256)
Average Hardness, HRB Not ReqUJred 83 83
Chemical composition of weld deposits (weight%)
Page 2 of 3 Cert. No. 31700
RESULTS 3/32 inch
AC 1
3/32 inch DC+
2 1/4 inch
AC 3
1/4 inch DC+
2 28 28 39 28
I
The Lmcoln Elcclric Company 2280IS1. Cla1r A\'cnuc Clc1eland, Ohio 4411 7- 1 199
CERTIFICATE OF CONFORMANCE (APPLIES ONLY TO U.S. PRODUCTS)
01 Lot Number: 13999683 THE WELDING EXPERTS• Product: Classificat ion: Specification: Date
Jetweld • LH-70 E7018, E7018 H4R AWS A5.1:2012 ,ASME SFA-5.1 July 02, 2014
MFG Code : 8W28/BWTWB
,-- - - --
[1Year]
Diffusible Hydrogen (per AWS A4.3)
Electrode Size Polarity Diffusible Hydrogen, ml/1OOg Abso!yte Humidi!Y (grain !Jl_Qisture/lb dry air)
Moisture
Electrode Size Coating moisture - As received Co'!tifill_!!loistu re - Humidified
E7018 H4R Real irements
4 max.
E7018 H4R Requirements RESULTS
3/32 inch 5/32 inch 1/4 inch 0.3 max. 0.1 0.0 0.1
0.4 max. -- 0.2 Not Required 0. 2
1. This certificate complies with the requirements of EN 10204, Type 2.2. 2. The electrode sizes required to be tested for this classification are 5/32 inch, 3/16 inch and 1/4 inch. All other sizes manufactured
will also meet these requirements. 3. Test assembly constructed of ASTM A36 steel. 4. Fillet Weld Test (positions as required): Met requirements. 5. Radiographic Inspection: Grade 1 - Met requirements.
July 02, 2014
Toronto Cunningham, Certification Supervisor Date
July 02, 2014
6. Results below the detection limits of the instrument or lower than the precision required by the specification are reported as zero. Strength values in Slunits are reported to the nearest 10 MPa converted from actualdata. Preheat and interpass temperature values in Slunits are reported to the nearest 5 degrees.
Dave Fink, Manager,Compliance Engineering, Consumable R&D
Date
Su' ·Tt I'1..>C/
'PONo IDa
IT· I»f. m. i • JX) Ib
01.847
· :-: -
Page 3 of 3 Cert. No. 31700