designed and built of biomass briquette...

DESIGNED AND BUILT OF BIOMASS BRIQUETTE MACHINE OF LEAF PINE

.. 2555

DESIGNED AND BUILT OF BIOMASS BRIQUETTE MACHINE OF LEAF PINE

MR.Nattawat Dungfai

MR.Saharat Rungsimunwong

This Project Report Submitted in Partial Fulfillment of

The Requirement for the Degree of Bachelor of

Industrial Technology , Program in of Mechanical Technology , faculty of Engineering

Rajamangala University of Technology Lanna

2012

Copyright Faculty of Engineering Rajamangala University of Technology Lanna

: : : : : : : : 2555

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( . ) ( )

.

( ) ( )

.... ...

( ) ( )

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: : : : : : : : 2555

2 380 145 1 : 0.5 : 2 ( : : ) 4116.43 cal/g 1 : 0.5 : 2 98.2 C 43 24 192 35

Project Title : Biomass briquette machine of pine leaves By : Mr.Nattawat Dungfai ID. 53523102006-1 : Mr.Saharat Rungsimunwong ID. 53523102023-6 Department : Mechanical Technology Project Advisor : Mr. Anuwat Srinoun : Mr. Issares Chaipisuttipong Academic year : 2012

Abstract This thesis project has objective in order to design and produce a biomass fuel briquette from pine leaves. The basis of work started from smashing pine leaves. Having sent to mixing tank to blend the tapioca flour and water together and then send all the ingredients flowing into the compactor. This machine has driven by motor 2 HP 380 V power compactors rotation speed 145 rpm. The experimental results for calculating total heat by a bomb calorie meter is found that a mixture of 1: 0.5: 2 (pine leaves: flour: water) maximizing heat up to 4116.43 cal / g .When calculating the heat in boiling finding that the ratio 1: 0.5: 2, the highest temperature is 98.2 C and time of boiling water for 43 minutes, the production rate of fuel briquette machine can make it 24 kg per hour or 192 per day. From analysis of Economic Sciences, the payback period is in 35 days.

1 1.1 1 1.2 1 1.3 2 1.4 3 1.5 3 1.6 3 2 2.1 4 2.2 4 2.3 6

2.4 6 2.5 8 2.6 8 2.7 10 2.8 10 2.9 12 2.10 13 2.11 14 2.12 14

3 3.1 17 3.2 21 4 4.1 29 4.2 29 4.4 34 5 5.1 38 5.2 38 6 6.1 45 6.2 45

b m C in

in in D in

d in mm

mm m F N H watt 1 hp hp (Normal Power) hp h m in

L in in

()

m

m N N

N N rpm

rpm n rpm P N p m r m T N.m

2.1 (2550) 7 4.1 41 5.1 1 KG : : 45 5.2 46 5.3 48

1.1 3 1.2 3 2.1 6 2.2 8 2.3 10 2.4 10 2.5 11 2.6 13 2.7 13 2.9 14 2.10 14 2.11 15 2.12 15 2.13 16 2.14 16 2.15 17 2.16 18 2.17 19 2.18 20 2.18 23 3.1 24 3.2 25

()

3.3 25 3.4 26 3.5 26 3.6 27 3.7 27 3.8 28 3.9 28 3.10 29 3.11 30 3.12 31 3.13 31 3.14 32 3.15 32 3.16 33 3.17 33 3.18 34 3.19 34 3.20 35 4.1 36 4.2 36 4.3 Zepper Model NO.ES-1000HA 37 4.4 37 4.5 Binder Model ED-FD 37 4.6 38

()

4.7 38 4.8 38 4.9 39 4.10 Beaker 1000 ml 39 4.11 39 4.12 40 4.13 40 4.14 Beaker 1 liter 40 4.15 Lutron Model PTM-806 type K 41 4.16 43 5.1 47 5.2 1:0.3:2 48 5.3 1:0.4:2 48 5.4 1:0.5:2 49 5.5 1:0.6:2 49 5.6 50

1

1

1.1

() 200-600 1,000-1,500

1.2

1.2.1 1.2.2

1.3

(2524) [1] 25 6 1

2

115.44 8

15 0.58 0.65 (2542) [2]

75-80 45 3,671 3,699 3,625 / 45 10 3,841.5 / 0.45 -/ (0.08 -/ ) 6

1.1 [1] 1.2 [2]

3

1.4

1.4.1 1.4.2 1.4.3

1.5

1.5.1 1.5.2 1.5.3 1.5.4 1.5.5

1.6

128 . . . . 50300

4

2

2.1 2 1

2 2

2.2[4]

Biomass Bio mass

5

2.1 [4]

[5]

2550 3,000 MW 700 MW 650 MW 900 MW 570 MW 70 MW 40 MW 70 MW 70 MW

2.1 (2550) [5]

() ()

(MJ/kg)

66,816,446 4,190,794.31 14.40 13,439,727.12 17.39

31,508,364 3,510,598.90 14.27 25,646,547.96 10.24

190,480 // 170,383.17 19.44

4,616,119

584,539.15 18.04 2,758,777.36 18.04

1,024,868.34 17.86

8,162,379

162,970,06 17.62 38,959.04 18.46 2,203,740 9.83

30,088,025

2,439,236.19 18.42 1,834,466.88 18.42

6

2.3 [6]

2.2

: : Son pradipat (Bangkok), Iron Wood Horsetail : CASUARINA JUNGHUHNIANA MIG. : CASUARINACEAE

10-20 10-20 3,100 pH 2-8

2.4

2.4.1

50

7

2.4.2

2.4.3

2.4.4 Hammer mill and impactors

hammer mill (anvil) 150-450 (6-8 ) 4-8 hammer mill 25 (1) 20 hammer mill hammer 110 m/s (360 ft/s) 0.1 15 200 150hammer mill steel turning,oft wet paste hammer mill 60 240-

2.3 (hammer mill) [7] 2.4 [7]

8

2.5 2 [9] 2.51 (Carbonization)

(Carbonization) (Carbonization)

2.5.2 (Carbonization) (Carbonization)

2.5.3 (Biomass densification)

Densification (Densification) 2 1. (Hot and high pressure densification) 2. (Cold and low pressure densification)

4 (Bhattacharya, 1990) 2.6 (Piston Press)

150-300

9

40-1000 50-100

2.5 [9]

2..6.1 (Screw Press)

3 (Conical Screw Press) (Perforated matrix) 2 2.5 (Single-die matrix) 10

2.6 [9]

2.6.2 (Pellet press)

Die Roller ( 2 3 ) Die Roller Die Die ( 30 .) Die

10

2.7 [10]

2.7

N cos (2.1) = = = = = = = / = =

= 2.8

1) (lncreasing root diameter)

11

2.8 [9]

2) (Decrease pitch ,constant root diameter) 2.7

2.9 [9]

3) (Constant root diameter screw in barrel with decreasing diameter)

2.10

[9] 4)

12

2.11

5) (Constant pitch and diameter of screw and constant diameter barrel with compression chamber) 11 7-10

2.12 [9]

2.9 [10]

P = 602 Tn (2.2)

P (w) (KW) T N rpm (1 = 2 ) r

13

2.13

2.10 [10]

( v-belt ) 2.1

2.14 [10]

( )

= (2.3) = 2 (2.4)

14

0.25 2 (2.5)

= (in) = (in) = (in) = (in) = (in) = (in)

2.11 [10]

P =

1000602

nT (2.6)

P = (kw) n = (rpm) T = (Nm)

2.12 (Heating Value of Fuel Test) [11] (Bomb Calorimeter)

(internal energy) (electron energy) (water bath)

15

(Fixed volume) (enthalpy) (open air)

(spread out) (orbitals)

(Bomb Calorimeter) Calorimetry

q (constant-volume conditions) U

.. 2424 (.. 1881) Berthelot Bomb

(2.7)

16

(2.8)

= + = 2000 cal/c + 426 cal/c = 2426 cal/c

m C1 C2 C3

2.15 [11] ( 2.9) = ( ) m = ( ) V = ( )

17

3

3.1

4

1) 2) 3) 4) 3.1.1 3 1) : 2) : 3) :

3.1

18

3.1.2

8

3.2 3.1.3

2

3.3

19

3.1.4

3.4

3.1.5 2 1) :

2) :

3.5

20

3.1.6

3.6 3.1.7

3.7

21

3.1.8

3.8

3.2

3.2.1

3.9

22

3.2.2

(Angles) L 50X50X4 SL400 3 1) (A) 2) (B) 3)(C) (A)

(mm) () A1 1000 4 A2 400 4 A3 275 2 A4 700 6 A5 345 2

3.10

A1

A2

A5

A4

A3

23

(B)

(mm) ()

B1 700 6 B2 150 2 B3 75 4 B4 105 4 B5 480 2 B6 450 2 B7 505 2 B8 305 2

3.11

B3B4

B7

B8

B5B1

B2

B6

24

(C)

(mm) ()

C1 215 4 C2 143 4 C3 480 2

3.12 3.2.3 12

73 mm. 160mm. 150x150 mm.

3.13

C2

C1

C3

25

3.2.4 12 10

70 mm. 4 mm. 280 mm. 12

3.14 3.2.5

40 mm. 215x239 mm. 120x80 mm. 15x15 mm.

3.15

26

3.2.6 73 mm. 43 mm.

40 mm. 150x150 mm. 135x125 mm.

3.16 3.2.7

2 mm. 10 mm.

3.17

27

3.2.8 3 mm.

U 480x400 mm. 311 mm. 3 mm.

3.18 3.2.9 3 mm. 6

295 mm. 25 mm. 245 mm. 25 mm.

3.19

28

3.2.10 4 mm. 480x400 mm.

-

3.20

29

4

4.1 4.1.1 4.1.2 4.2 4.2.1

1)

4.1 2)

4.2

30

3) Zepper Model NO.ES-1000HA

4.3 Zepper Model NO.ES-1000HA

4)

4.4

5) Binder Model ED-FD

4.5 Binder Model ED-FD

31

4.2.2 1)

4.6

2)

4.7

3)

4.8

32

4)

4.9

5) Beaker 1000 ml

4.10 Beaker 1000 ml

4.2.3 ()

1)

4.11

33

2)

4.12

3)

4.13

4) (Beaker) 1 liter

4.14 (Beaker) 1 liter

34

5) Lutron Model PTM-806 type K

4.15 Lutron Model PTM-806 type K

4.3

1) 1 2) 3) 4.4

4.4.1

3 : :

4.1

(kg) (kg) (L) 1 0.3 2 1 0.4 2 1 0.5 2 1 0.6 2

1) 2) 3)

35

4) 5)

4.4.2 [3]

1) 10

2)

103 C 72 10

3)

% = ( ) x 100 (4.1)

4.4.3 [11]

1) 4 100

2)

3)

= (4.2)

36

4)

= (4.3)

5)

= /

4.4.4

1

1) 2) 1 3) 10 mm.

4.16

37

4) 1

5) 23 6) 2000ml 7) 1 5 8) 5

4.4.5 ()

0.5 11

() 1) 1 2) 3) 4) 80c 5)

38

5

4 5.1

5.1 1 KG : :

1 : 0.3 : 2

1 : 0.4 : 2

1 : 0.5 : 2

1 : 0.6 : 2

1 : 0.6 : 2 1 : 0.3 : 2 1 : 0.4 : 2 1 : 0.5 : 2

39

5.2

72

5.2

48505254565860

1:0.3:2 1:0.4:2 1:0.5:2 1:0.6:2

%

5.1

1 : 0.3 : 2

59.15 % 1 : 0.5 : 2 53.48% 1 : 0.4 : 2 52.48 % 1 : 0.6 : 2 52.32 % 1 : 0.6 : 2

: :

(g)

(g)

(%)

1 : 0.3 : 2 78.20 31.94 59.15 1 : 0.4 : 2 82.65 39.27 52.48 1 : 0.5 : 2 88.12 40.99 53.48 1 : 0.6 : 2 90.00 42.91 52.32

40

5.3

5.3

5.2 3

1 : 0.5 : 2 4,116.43 cal/g 1 : 0.4 : 2 3,388.50 cal/g 1 : 0.3 : 2 . 3,703.98 cal/g 1 : 0.6 : 2 3,412.72 cal/g

: :

(cal/g)

1 : 0.3 : 2 3,703.98 1 : 0.4 : 2 3,388.50 1 : 0.5 : 2 4,116.43 1 : 0.6 : 2 3,412.72

0.00

1,000.00

2,000.00

3,000.00

4,000.00

5,000.00

1:0.3:2 1:0.4:2 1:0.5:2 1:0.6:2

41

5.4 ()

1) 1 Kg : 0.3 Kg : 2000 ml

0

20

40

60

80

100

120

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

()

5.2 1 : 0.3 : 2

2) 1 kg : 0.4 kg : 2000 ml

0

20

40

60

80

100

120

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

()

5.3 1 : 0.4 : 2

42

3) 1 kg : 0.5 kg : 2000 ml

0

20

40

60

80

100

120

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43

()

5.4 1 : 0.5 : 2

4) 1 kg : 0.6 kg : 2000 ml

0

20

40

60

80

100

120

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33

()

5.5 1 : 0.6 : 2

43

0

20

40

60

80

100

120

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41

()

1:0.3:2

1:0.4:2

1:0.5:2

1:0.6:2

5.6

1 : 0.3 : 2 1 : 0.5 : 2

1 : 0.4 : 2 1 : 0.6 : 2

1 : 0.5 : 2 1 : 0.3 : 2 1 : 0.4 : 2 31 1 : 0.6 : 2 34

5.5

4 4 5.4

44

5.4

1 : 0.6 : 2 1 : 0.3 : 2

1 : 0.3 : 2 696.727

1 : 0.4 : 2 736.37

1 : 0.5 : 2 785.11

1 : 0.6 : 2 801.86

45

6

6.1

3 1 2 3

1 : 0.3 : 2 3,703.98 cal/g 1 : 0.4 : 2 3,388.50 cal/g 1 : 0.5 : 2 4,116.43 cal/g 1 : 0.6 : 2 3,412.72 cal/g

() 1 : 0.5 : 2 1 : 0.6 : 2

6.2

1.

2.

[1] .(). .

..: http://www.dip.go.th/. ( : 6 2555).

[2] . . . 2542.

[3] . .. . 2539.

[3] .. .. 2544.

[5] .(). . : http://www.em-group.co.th/Technology_Biomass.html. ( : 9 2555).

[6] . []. . : http://www.dnp.go.th/. (: 102555).

[7] . . , . 2548

[8] . . . . 2552.

[9] . . . 2549.

[10] . . 2545.

[11] . . . 2549.

-2

.1

7 10 1.

7 d 6.75 mm P 32 mm h 1.2 mm bs 0.8 mm 0.05 8.8

2.

18 kg/ (P) = 18X9.81/10

= 1.766X10

s N 2 2 2 2 = 0.05(0.0675-0.012)x7x1.766x10 = 0.032 0.0675 0.012 . 0.012 cos = 168.26 N.m

168.26 N.m

-3

3. 2

= 2x0.746 =

n = . . = 84.675 rpm 4.

=

= . 2.554 2 3

5 . 1450 rpm / / ( 1:10) = 1450(1/10) = 145 rpm = 145 rpm

-4

.2 Clamp meter 2

(Load) (Load)

.2

(Load)

( A ) (Load)

( A ) 1 2 3 1 2 3

0 12.43 12.30 12.48 11.23 12.58 13.14 1 7.49 7.25 7.50 7.73 8.06 7.89

1.5 7.65 7.27 7.40 7.72 8.25 7.78 2 7.64 7.30 7.35 7.74 7.89 8.26

2.5 7.62 7.35 7.56 7.71 7.65 8.34 3 7.61 7.30 7.52 7.70 7.85 8.06

3.5 6.39 7.30 7.35 6.86 8.15 8.14 4 6.06 7.28 7.32 6.95 8.09 7.94

4.5 7.61 7.26 6.98 7.73 7.78 7.85 5 7.68 7.30 6.80 7.67 7.94 7.95

5.5 7.63 7.35 7.29 7.65 7.65 8.17 6 7.61 6.95 7.36 7.60 7.88 8.25

6.5 7.56 7.00 7.46 7.54 7.84 7.97 7 7.67 7.25 7.45 7.61 7.87 7.97

7.5 7.65 7.30 7.36 7.75 7.65 8.23 8 7.59 7.35 7.27 7.65 7.64 8.27

8.5 7.58 7.36 7.19 7.70 7.78 8.34 9 7.59 7.39 7.48 7.54 7.76 7.87

9.5 7.42 7.28 7.19 7.59 7.84 7.98 10 7.45 7.35 6.84 7.61 7.96 8.24

7.696 7.524 7.558 7.764 8.106 .326 3 7.593 8.065

-5

P = IVcos

P = 7.593(220/1000)x0.95 P = 1.587kw = (kw.) x x = 1.587x1x2.4482=3.855/

P = 8.065x(220/1000) P = 1.686kw = 1.686x1x2.4482=4.128/.

.3

1. 1.1 30,012 1.2 4.5 1.3 3 1.4 2 1.5 300 1.6 192

-6

1.7 10

1.8 13.10 2. 2.1

= 33.50 = 600 = 416 = 1,049

2.2 = 10 = 192 KG x 10 = 1,920 = = 1,920 1,049 = 871

35 280

-2

.1

1

2

3

-3

4

5

6

-4

7

8

9

10 1

-5

11

12

13

-6

14 1:0.3:2

15 1:0.4:2

16 1:0.5:2

17 1:0.6:2

-2

1

()

1:0.3:2

(c)

1:0.4:2

(c)

1:0.5:2

(c)

1:0.6:2

(c) 1 53.0 53.1 48.5 49.8 2 74.5 67.1 63.1 66.6 3 94.5 85.5 83.7 86.2 4 97.8 97.8 97.8 97.7 5 97.7 97.8 98.2 98.2 6 97.7 97.8 98.1 97.8 7 97.7 97.8 98.1 97.5 8 97.7 97.8 98.0 96.9 9 97.7 97.7 98.0 95.3 10 97.7 97.5 97.4 95.1 11 97.7 97.5 97.4 95.0 12 97.7 97.5 96.8 89.8 13 97.7 97.4 96.8 89.6 14 97.4 96.8 96.6 88.9 15 97.4 96.5 96.4 88.8 16 96.6 96.0 96.3 88.7 17 95.4 95.3 96.3 87.9 18 94.9 93.8 96.2 87.6 19 93.0 91.8 96.1 87.5 20 90.9 91.5 94.9 87.2 21 90.6 91.3 93.8 86.8 22 87.9 89.7 93.4 86.4 23 86.0 89.0 93.3 86.1. 24 82.5 86.0 93.3 85.9 25 81.2 85.4 92.9 85.2

-3

26 79.1 83.2 91.7 84.4

27

81.1 91.2 83.4

28 79.3 88.8 81.7

29 76.9 88.1 81.0

30 76.1 87.5 75.5

31 74.1 85.2 69.0

32

84.8 68.9

33 83.2 57.8

34 81.3 52.3

35 80.2

36 78.6

37 78.1

38 76.1

39 76.0

40 73.7

41 72.4

42 71.5

43 69.7

-4

1

97.697.898

98.298.4

1:0.3:2 1:0.4:2 1:0.5:2 1:0.6:2

(

)

2 80 C

1.92

2.12.22.32.42.52.6

1:0.3:2 1:0.4:2 1:0.5:2 1:0.6:2

80c

3

0

10

20

30

40

50

1:0.3:2 1:0.4:2 1:0.5:2 1:0.6:2

80

c(

)

-2

() 1 L 4 x 50 x 50 x 6000 ss400 5 1,900 2 2 hp 380v. 1 3,010 3 Worm gear 10:1 1 3,830 4 1 3,000 5 3 mm. 1 450 6 4 mm. 1 350 7 1 11,500 8 2 mm. 1 220 9 1 B 8 in 2 660 10 2 B 2.5 in 2 280 11 B-58 1 98 12 B-34 2 90 13 1.2 in 1 450 14 1 in 1 350 15 1.2 in 2 1,022 16 1 in 2 812 17 Coupling 1 in 1 1,200 18 12 mm. 1 40 19 1 750 20 30,012

1

2

3

4

5

7

89

6

10

12

11

MT-01

1

1:13

135

125

17

65 1

25

145

100

65

135

150

1 250x32.5 MT-02 1

MT-02

1

1:5

135

150

17

45

73

73

45

73

5

55

2 150x150x65 MT-03 1

MT-03

1

1:2

59

16

156

438

70

10

30

32

3 70x438 MT-04 1

MT-04

1

1:5

150

150

17

73

20

R10

84

150

17

R10

150

150

5

40

163

110

20

44

4 85x180x163 MT-05 1

MT-05

1

1:5

150

175

4

80

120

17

240

80

36

5 240x240x175 MT-06 1

MT-06

1

1:5

25

480

6 480x25 MT-07 1

MT-07

1

1:5

295

245

31

656

198

156

47

7 295x245x656 MT-08 1

MT-08

1

1:5

580

500

200

240

80

4

90

4

580

500

8 500x580x4 MT-09 1

MT-09

1

1:5

260

112

347

250

280

588

70

15

38.46

9 260x588x280 MT-10 1

MT-10

1

1:5

400

327

480

312

105

50

480

10 400x476x312 MT-11 1

MT-11

1

1:5

10

5

62

81

70

300

105

484

125

359

11 81x484x70 MT-12 1

MT-12

1

1:5

1000

580

186

555

359

700

50 70 169

120

150

150

75

1140

75 14

12 700x1000x1140 MT-13 1

MT-13

1

1:5

1 250x32.5 MT-O2 1

2 65x32.5 MT-03 1

3 438x70 MT-4 14 85x180x163 MT-05 1

5 240x240x175 MT-06 1

6 480x25 MT-07 1

7 - 295x245x656 MT-08 1

8 500x580X4 MT-09 1

9 260x177x280 MT-10 1

10 400x476x312 MT-11 1

11 81x484X70 MT-12 1

12 700x1000x1140 MT-13 1

MT-01

1

1:1

-2

1 [10]

2 pulley correction factor [10]

3 V-Belt [10]

-3

4

5 ISO/R52-1957(E)

-4

6 ISO/R 775-1969 ISO/R 775-1969

(.) (.)

(.)

1 6 16 55 31 160 2 7 17 60 32 170 3 8 18 65 33 180 4 9 19 70 34 190 5 10 20 75 35 200 6 12 21 80 36 220 7 14 22 85 37 240 8 18 23 90 38 260 9 20 24 95 39 280 10 25 25 100 40 300 11 30 26 110 41 320 12 35 27 120 42 340 13 40 28 130 43 360 14 45 29 140 44 380 15 50 30 150 45 400

7

-5

8

Cm Ct : :

1.0

1.5-2.0

1.5 1.5-2.0 2.0-3.0

1.0

1.5-2.0

1.0 1.0-1.5 1.5-3.0

9

b t

:

1.0

1.5-2.0

1.0

1.5-2.0

:

1.5

1.5-2.0 2.0-3.0

1.0

1.0-1.5 1.5-3.0

-6

10

bd 0.6 y 0.4 u

0.7 0.6 y 0.7 0.4 u

d 0.36 y 0.18 u

0.7 0.36 y 0.7 0.18 u

11 (DIN)

Material Elastics Modulus MN/m2

Tensile Strength

u MN/m2

Yield Strength y

MN/m2

Shear Strength MN/m2

Modulus Rigidity

St 37 St 42 St 50 St 52

210 000 210 000 210 000 210 000

370 420 500 520

240 250 300 320

140 160 200 200

80 000 80 000 80 000 80 000

-7

12 (DIN) () Material Elastics

Modulus MN/m2

Tensile Strength

u MN/m2

Yield Strength y

MN/m2

Shear Strength MN/m2

Modulus Rigidity

St 60 St 70

37 Mn Si 5

Al Cu Mg

210 000 210 000 210 000

72 000

600 700 1000

420

360 420 750

280

220 260 280

130

80 000 80 000 80 000

28000

-2

- 25 2530 13/2 . . . 50140 2549 (.)

(CM-TECH)

2553 (.)

-3

4 2528 239/1 5 . . . .

50300 2548 (.)

2550 (.)

DESIGNED AND BUILT BIOMASS BRIQUETTE MACHINE OF LEA---

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designed and built of biomass briquette...

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