dugard...standard features fanuc 0itf control 12 station bi-directional turret programmable...

9
DUGARD Expertise with Imagination www.dugard.com [email protected] 01273 732286 DUGARD

Upload: others

Post on 06-Apr-2020

6 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: DUGARD...Standard Features Fanuc 0iTF control 12 station bi-directional turret Programmable tailstock quill MT-4 taper Standard Features Fanuc 0iTD control 10 station bi-directional

DUGARDE x p e r t i s e w i t h I m a g i n a t i o n

www.dugard.com [email protected] 01273 732286DUGARD

Page 2: DUGARD...Standard Features Fanuc 0iTF control 12 station bi-directional turret Programmable tailstock quill MT-4 taper Standard Features Fanuc 0iTD control 10 station bi-directional

DUGARD

1 2

SMEC SL1500Standard Features

▪ Fanuc 0iTF control

▪ 61mm bar capacity with 6” chuck

▪ 360mm maximum turned diameter

▪ 540mm maximum turned length

▪ 24/30 m/min rapid traverse X/Z axis

▪ 12 station bi-directional turret

▪ Programmable tailstock quill

SMEC SL2500SYStandard Features

▪ Fanuc 0iTF control

▪ 86mm bar capacity with 10” chuck

▪ 360mm maximum turned diameter

▪ 520mm maximum turned length

▪ 18/12/24/24 m/min rapid traverse X/Y/Z/B axis

▪ 12 station bi-directional turret

▪ Mill/Drill Y-axis turret with BMT65 tooling

▪ Sub-spindle

▪ Y axis

SMEC SL6500Standard Features

▪ Fanuc control

▪ 140mm bar capacity

▪ 900mm maximum turned diameter

▪ 1000/2070/3200/5050mm maximum turned length

▪ 12/18m/min rapid traverse X/Z axis (1m bed)

▪ 12/10m/min rapid traverse X/Z axis (5m bed)

▪ 12 station bi-directional turret

▪ Programmable tailstock quill & body

▪ Mill/Drill with BMT85 tooling

DUGARD

An Extensive Range of CNC Turning CentresSMEC Machine ToolsExclusive to Dugard - Machines available with Sub spindle,

Y axis and Mill/Drill

SMEC PL80LM available with 320mm bore

80 years of experience providing machine tool solutionsAt Dugard we’re famous for our comprehensive selection of machine tools, with the widest range in the UK of horizontal and vertical lathes, machining centres, borers, grinders and cobots - available to suit any size machine shop no matter what your budget.

Dugard AgenciesIn addition to our extremely popular Dugard range, we also represent Hanwha, SMEC, Kitamura, You-Ji, Tos Varnsdorf,

Matec and Chevalier. Designed, developed and manufactured in the engineering and technology hubs of Japan, Korea,

Taiwan, Germany and Czech Republic, these brands each represent innovative excellence in their respective specialities,

dominating their chosen industries.

Dugard Sales TeamThe Dugard head office is in Hove, East Sussex and that’s a brilliant place for a machine demonstration with one of our sales

team. However, our sales team are based all over the UK so if you need any help or information they’re never far away and

they can always pop in to see you.

Dugard Technical SupportMuch of our success stems from our reputation for providing first class after sales support and service. We have an extensive

team which covers machine service, spare parts and programming assistance. We make sure that we action all queries and

requests quickly and economically.

Dugard Applications Department Our team of applications engineers is available before and after a machine is installed at a customer’s site, offering

programme training and advice on our full range of machines, anything from programming and tooling advice to control

communications and parameters.

Dugard Service Department With factory trained service engineers to install and commission all the new machines sold in addition to making

breakdown visits, we have a busy team working all areas of the country. In the event of a breakdown our in-house

technical support staff initially offer advice over the phone, we aim to have engineers out on an emergency breakdown

the next working day. Every reported fault is of the utmost importance to us so we work hard to have it fixed as soon as

possible.

Dugard Spares and Accessories Department Our Head Office in Hove has 2,000 square feet of dedicated spare parts storage. We also have a small team in Taiwan

allowing us to liaise with our suppliers (both old and new), ensuring that an extensive range of spare parts is always

available. We supply the Dugard CNC range of machines to dealers throughout Europe and the rest of the world. This

makes our main facility in the UK the central hub for machines and spares.

Page 3: DUGARD...Standard Features Fanuc 0iTF control 12 station bi-directional turret Programmable tailstock quill MT-4 taper Standard Features Fanuc 0iTD control 10 station bi-directional

Production LathesHigh precision slant bed CNC lathes

Standard FeaturesFanuc 0iTF control

12 station bi-directional turret

Programmable tailstock quill MT-4 taper

Standard FeaturesFanuc 0iTD control

10 station bi-directional turret

3 4

Dugard 100 CNC Lathe ▪ 52mm bar capacity with 152mm chuck

▪ 260mm maximum turned diameter

▪ 290mm maximum turned length

▪ 30m/min rapid traverse on X and Z axis

Dugard 200HT/200MC/ 220LSY CNC Lathes ▪ 65mm bar capacity with 210mm chuck

▪ 300mm maximum turned diameter

▪ 510mm maximum turned length

▪ 30m/min rapid traverse on X and Z axis

▪ Available with Y axis and sub spindle

Dugard 300P/300MC CNC Lathes ▪ 77mm bar capacity with 252mm chuck

▪ 450mm maximum turned diameter

▪ 700mm maximum turned length

▪ 20m/min rapid traverse on X axis

▪ 24m/min rapid traverse on Z axis

▪ Available with Y axis and sub spindle

Model Shown - Dugard 220LSY

Model Shown - Dugard 350G

Dugard 400 Slant Bed CNC Lathe ▪ Fanuc 0iTF control

▪ 91mm bar capacity with 315mm chuck

▪ 550mm maximum turned diameter

▪ 820mm maximum turned length

▪ 12m/min rapid traverse on X axis

▪ 15m/min rapid traverse on Z axis

▪ 10 station bi-directional turret

▪ Programmable tailstock quill MT-5 taper

Dugard 350G Slant Bed CNC Lathe ▪ Fanuc 0iTF control

▪ 76mm bar capacity with 304mm chuck

▪ 560mm maximum turned diameter

▪ 640mm maximum turned length

▪ 20m/min rapid traverse on X and Z axis

▪ 10 station bi-directional turret

▪ Programmable tailstock quill MT-5 taper

DUGARD

Hanwha XP Series Standard Features

▪ Simple but highly efficient

▪ Specification and layout optimised for

simple shaped parts

▪ High quality parts in short processing

time

▪ Ø12 ~ Ø32mm

High Volume Turning CentresHanwha CorporationMulti-Axis CNC Turning Centres

Hanwha XE SeriesStandard Features

▪ Competitive price and cost-effective

performance for simple to complex

parts

▪ Various options including basic guide

bush, non-guide bush or convertible

guide bush

▪ Ø20 ~ Ø35mm

Hanwha XD SeriesStandard Features

▪ Complex tooling and highly rigid

structure for high complexity and

precision

▪ Specially made for small, large or highly

complex parts

▪ Ø3 ~ Ø45mm

Hanwha STL SeriesStandard Features

▪ Varied turret tooling and high motor

specification (23kW) on main and sub

spindle gives a machining advantage for

highly complex parts

▪ Perfect for machining large parts up to

Ø38mm

Page 4: DUGARD...Standard Features Fanuc 0iTF control 12 station bi-directional turret Programmable tailstock quill MT-4 taper Standard Features Fanuc 0iTD control 10 station bi-directional

5 6

DUGARD

Dugard DY860C / DY1000C / DY1100CHeavy duty CNC lathes at competitive prices

Available with Fanuc & Siemens controls

Standard Features

▪ 860 / 1000 / 1100mm swing

▪ Large spindle bore up to 640mm

▪ 1000~16,000mm distance between centres

▪ Air chuck and manual chuck can be installed on both spindle ends

▪ 22kW spindle motor with 30kW option

▪ Heavy duty tailstocks

Large Capacity Flat Bed CNC LathesDugard DY530C / DY630C / DY730CLarge capacity CNC lathes at competitive prices

Available with Fanuc & Siemens controls

Standard Features

▪ 530 / 630 / 730mm swing

▪ Large spindle bores up to 320mm

▪ Up to 3700mm bed length

▪ 18.5kW spindle drive

▪ 130mm spindle bore

Model Shown - Dugard DY730C

Model Shown - Dugard DY1000C

Large Capacity Production LathesBoxway range of CNC lathes

Dugard 700L Slant Bed CNC Lathe Standard Features

▪ Fanuc 0iTF control

▪ 165 /380mm bar capacity with 475mm chuck

▪ 940mm maximum turned diameter

▪ Available in 4 bed lengths, 1~4m

▪ 10m/min rapid traverse on X axis

▪ 12m/min rapid traverse on Z axis

▪ 12 station bi-directional turret

▪ Programmable tailstock quill MT-6 taper

Dugard 400/500L/MC/LMCStandard Features

▪ Fanuc 0iTF control

▪ Up to 140mm bar capacity

▪ 650mm maximum turned diameter

▪ 1974mm maximum turned length

18m/min rapid traverse on X and Z axis

▪ 12 station bi-directional turret

▪ Programmable tailstock quill MT-5 taper

Model Shown - Dugard 400L

Large bore, long working length, heavy load slant bed lathe

Page 5: DUGARD...Standard Features Fanuc 0iTF control 12 station bi-directional turret Programmable tailstock quill MT-4 taper Standard Features Fanuc 0iTD control 10 station bi-directional

DUGARD

Premium Range of CNC VMCsDugard 850, 1000Y Plus &1500Designed for high metal removal rates

Wide Span Column Base to Guarantee Maximum Rigidity (model shown - Dugard 1500)

Available with Fanuc, Heidenhain and Siemens controls

Standard Features

▪ High precision, roller linear guides on X, Y, Z axes

▪ 12,000rpm direct drive spindle speed (15,000rpm opt)

▪ Compact construction for reduced footprint

2.2m x 2m (1000Y Plus)

▪ 30 station twin arm type ATC

▪ Swarf conveyor

▪ Through spindle coolant

Model Shown - Dugard 1000Y Plus

7 8

Cost Effective CNC VMCsDugard 760XP, 1000XP, 1350XP, 1600XP & 2000XP

More power, faster spindle speeds, more tools

and faster rapids than the original E Range

Available with Fanuc, Siemens & Heidenhain controls

Standard Features

▪ Up to 12,000rpm spindle speed

▪ Compact construction for reduced footprint

▪ BT40 spindle taper as standard, CAT option

▪ 36 station twin arm ATC options (28 on 76XP)

▪ Through spindle coolant

▪ Linear ways on all axes

Dugard 760E, 1000E, 1350E

Still available at the same great prices

Available with Fanuc, Siemens & Mitsubishi controls

Standard Features

▪ 10,000~11,000rpm spindle speed (std)

▪ Compact construction for reduced footprint

▪ BT40 spindle taper as standard, (CAT opt)

▪ 20, 24 & 28 station carousel ATC options

▪ Linear ways on all axes

Model Shown - Dugard 760E

Model Shown - Dugard 1000XP

Page 6: DUGARD...Standard Features Fanuc 0iTF control 12 station bi-directional turret Programmable tailstock quill MT-4 taper Standard Features Fanuc 0iTD control 10 station bi-directional

DUGARD

9 10

CNC Bridge Type VMCsDugard RangeLarge capacity and ease of operation with powerful cutting capability

Available with Fanuc, Heidenhain & Siemens controls

Standard Features

▪ Refrigerated ballscrews on X, Y and Z axes

▪ 2200~4200mmm X axis travels

▪ 1200, 1600 & 2700mm optional Y axis travels

▪ 850~1100mm Z axis travel

▪ BT50 6000rpm with 2 step gearbox or BT50 10,000rpm

direct drive spindle

▪ up to 15,000kg table capacity

CNC Heavy Duty 5 Axis Bed MillDugard DBM 21504 boxways base, table is fully supported

Available with Heidenhain, Fanuc & Siemens controls

Standard Features

▪ 1200 x 1200mm indexing table

▪ 2150/1400/1100mm X/Y/Z axis travel

▪ 2000kg table load

▪ 32 tool ATC (horizontal changing)

Model Shown - Dugard LB3216

5 Axis CNC Machining CentresDugard X5-320, X5-800High Speed 5 Axis Machining Centres

Available with Heidenhain,

Fanuc and Siemens controls

Standard Features

▪ 320mm / 800mm diameter table

▪ 30 station ATC (X5-320)

▪ 32~128 station ATC (X5-800)

▪ 15,000rpm direct drive

spindle speed (X5-320)

▪ 18,000rpm direct drive

spindle speed (X5-800)

▪ Full 5 axis capability

or 4 + 1

▪ Kessler torque

table (X5-800)

5 Axis CNC Machining CentresDugard GTX620High Speed Travelling Column 5 Axis Machining Centre

Available with Heidenhain, Siemens

or Fanuc controls

Standard Features

▪ 12,000 direct drive spindle (15,000/24,000rpm opt)

▪ Large capacity 650mm trunnion table

▪ Large door opening system with exceptional

access to the work area for loading and setting

▪ 40 station ATC (60 opt)

▪ 36m/min rapids

▪ Full 5 axis simultaneous or

4+1 milling capability

GTX-Combi model2 machines in 1

3 axis & 5 axis in one package

Model Shown - Dugard X5-320

Page 7: DUGARD...Standard Features Fanuc 0iTF control 12 station bi-directional turret Programmable tailstock quill MT-4 taper Standard Features Fanuc 0iTD control 10 station bi-directional

CNC Machining CentresMatec3, 4 and 5 axis travelling column machining centres

▪ Available with Heidenhain & Siemens controls

▪ Each machine configured to suit each individual customer’s application

▪ Up to 8000/1200/1300mm X/Y/Z axis travel

▪ Mill/turn machining centres

▪ Up to 42,000rpm spindle speeds

▪ Up to 68kW spindle power

DUGARD

11 12

Model Shown - Matec 40L

Horizontal, Vertical and 5 Axis Machining CentresKitamuraOver 85 years of innovation have allowed Japanese based Kitamura to consistently meet the strictest demands of manufacturers worldwide.

Model Shown - Kitamura HX400iG

Model Shown - Dugard HD1886BUnique slideway design

Heavy Duty CNC VMCsDugard HD1363, HD1680, HD1886 & HD2210The unique configuration offers a fully supported table across the full X-axis movement,

eliminating table overhang and X-axis distortion whilst having a 40% smaller footprint

Available with Fanuc, Heidenhain and Siemens controls

Standard Features

▪ Refrigerated ballscrews on X, Y and Z axes

▪ 24/32 station bi-directional twin arm type tool changer

▪ Available in heavy duty boxway or linear roller ways

▪ BT50 geared head 6,000/8,000rpm

▪ Optional BT40 10,000/12,000rpm

direct drive spindle

▪ X axis travels from 1,300~2,200mm

Standard & CNC GrindersDugard - ChevalierHigh precision 3-axis automatic surface grinders with micro processor based control systems

▪ Auto downfeed with roughing and finishing cycles

▪ CNC machine is fitted with “Smart” control with fully enclosed guarding

▪ Servo control system with auto alarm codes

▪ Electro magnetic chuck

▪ Chuck control with variable holding power

▪ Turcite ‘B’ laminated, double “V” type ground guideways

with continuous lubrication

Model Shown - Chevalier FSG1632ADIII

▪ Drastically reduced set-up times for small, detailed,

highly accurate complex parts

▪ Amazingly small footprint to save on valuable floor

space

▪ Positioning accuracy: ±0.000078” full stroke,

repeatability: ±0.000039”

▪ Ultra high speed rapid feed rates of 90m/m

▪ 2-station APC with high speed 4th axis rotary table,

direct drive motor driven 108,000°/min rapids

▪ High power, high-speed processing Arumatik-Mi CNC

with 67 million pulse coder technology

▪ Powerful 15,000rpm, dual contact spindle,

30,000rpm HSK-E40 spindle (opt)

▪ 10 station automa tic pallet changer and 102 tool

upgrade (opt)

Page 8: DUGARD...Standard Features Fanuc 0iTF control 12 station bi-directional turret Programmable tailstock quill MT-4 taper Standard Features Fanuc 0iTD control 10 station bi-directional

DUGARD

13 14

Horizontal BorersTOS VARNSDORFStable and rigid structure with cutting edge technology

▪ Available with Fanuc, Heidenhain & Siemens controls

▪ 110/130/150mm spindle diameters

▪ 25 ton table loading available

▪ Automatic pallet changer (opt)

▪ Automatic toolchanger (opt)

▪ Facing head options

▪ Full guarding (opt)

▪ Range of floor borers also

available up to 20m in X axis

Model Shown - Tos Varnsdorf WHN13.8

Model Shown - Hanwha HCR-5

Vertical Lathes and BorersYOU JILarge capacity and ease of operation with powerful cutting capacity

▪ Available with Fanuc & Siemens controls

▪ Table sizes from 200mm to a maximum of 8m

▪ C axis driven tools

▪ Twin ram available

▪ Pallet changer available

▪ Manual & power chucks

▪ Hydrostatic tables on VTH models

▪ Magnetic chucks available

▪ Grinding options available

Model Shown - YOU Ji VTL2500ATC

• Affordable automation - up to a third less than regular industrial robots

• Robots that fully integrate with your team

• Easy programming and hand guided teach function

• Can be used in most cases without guarding - fitted with operator

collision protection

• User friendly Graphic User Interface

• 0.01mm positional accuracy

• Compact and light body - integrated actuators with

hollow shaft on each joint

• Easy Connection - standard industrial attachment fittings and interface

protocols, DIO or Ether CAT port to directly connect with accessories

• Use anywhere - small footprint and flexible mounting

options means there’s no need to alter product layout

• Cleanroom class ISO 2

Hanwha Collaborative Robot (Cobot)

HCR Series

Meet your new team member

One of Korea’s largest corporations

Page 9: DUGARD...Standard Features Fanuc 0iTF control 12 station bi-directional turret Programmable tailstock quill MT-4 taper Standard Features Fanuc 0iTD control 10 station bi-directional

Exclusive dealers for

DUGARD75 Old Shoreham RoadHoveEast SussexBN3 [email protected] 732286

2019 -

V1

Certificate Number 14739ISO 9001 : 2015