fliuid mechanics
TRANSCRIPT
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GENINEERING DESIGN
JJ513
Group member :
class :
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AMERICAN PETROLEUM INSTITUTE
(API)
SOCIETY OF AUTOMOTIVE ENGINEERS
(SAE)
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AMERICAN PETROLEUM INSTITUTE
INTRODUCTION :
The American Petroleum Institute (API) sets minimum for
performance standards for lubricants. Motor oil is used
for the lubrication, cooling, and cleaning of internal
combustion engines. Motor oil may be composed of a
lubricant base stock only in the case of non-detergent oil,
or a lubricant base stock plus additives to improve the
oil's detergency, extreme pressure performance, and
ability to inhibit corrosion of engine parts.
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AMERICAN PETROLEUM INSTITUTE
FIVE GROUPS OF API :
Lubricant base stocks are categorized into five
groups by the API :-
Group I base stocks are composed offractionally
distilled petroleum which is further refined with
solvent extraction processes to improve certain
properties such as oxidation resistance and to
remove wax.
Group II base stocks are composed of fractionally
distilled petroleum that has been hydrocracked to
further refine and purify it.
Group III base stocks have similar characteristics toGroup II base stocks, except that Group III base
stocks have higher viscosity indexes. Group III base
stocks are produced by further hydrocracking of
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either Group II base stocks or hydroisomerized slack
wax (a Group I and II dewaxing process by-product).
Group IV base stock are polyalphaolefins (PAOs).
Group V is a catch-all group for any base stock not
described by Groups I to IV. Examples of group V
base stocks include polyolesters (POE), polyalkylene
glycols (PAG), and perfluoropolyalkylethers (PFPAEs).
Groups I and II are commonly referred to as mineral
oils, group III is typically referred to as synthetic
(except in Germany and Japan, where they must not
be called synthetic) and group IV is a synthetic oil.
Group V base oils are so diverse that there is no
catch-all description.
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AMERICAN PETROLEUM INSTITUTE
CLASSIFICATION OF API :
The API service classes have two general
classifications:S for "service/spark ignition" (typical
passenger cars and light trucks using
gasoline engines).
C for "commercial/compression ignition"
(typical diesel equipment). Engine oil whichhas been tested and meets the API
standards may display the API Service
Symbol (also known as the "Donut") with
the service designation on containers sold
to oil users.
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AMERICAN PETROLEUM INSTITUTE
LATEST API SERVICE STANDARD DESIGNATION :
The latest API service standard designation is :
SN for gasoline automobile and light-
truck engines. The SN standard refers toa group of laboratory and engine tests,
including the latest series for control of
high-temperature deposits. Current API
service categories include SN, SM, SL
and SJ for gasoline engines. All previousservice designations are obsolete,
although motorcycle oils commonly still
use the SF/SG standard.
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AMERICAN PETROLEUM INSTITUTE
All the current gasoline categories (including theobsolete SH), have placed limitations on the
phosphorus content for certain SAE viscosity grades
(the xW-20, xW-30) due to the chemical poisoning
that phosphorus has on catalytic converters.
Phosphorus is a key anti-wear component in motor
oil and is usually found in motor oil in the form of zincdithiophosphate.
Each new API category has placed successively lower
phosphorus and zinc limits, and thus has created a
controversial issue of obsolescent oils needed for
older engines, especially engines with sliding
(flat/cleave) tappets. API, and ILSAC, whichrepresents most of the worlds major
automobile/engine manufactures, states API
SM/ILSAC GF-4 is fully backwards compatible, and it is
noted that one of the engine tests required for API
SM, the Sequence IVA, is a sliding tappet design to
test specifically for cam wear protection.
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Not everyone is in agreement with backwards
compatibility, and in addition, there are special
situations, such as "performance" engines or fully
race built engines, where the engine protection
requirements are above and beyond API/ILSAC
requirements. Because of this, there are specialty oils
out in the market place with higher than API allowed
phosphorus levels.
Most engines built before 1985 have the flat/cleave
bearing style systems of construction, which is
sensitive to reducing zinc and phosphorus. Example;
in API SG rated oils, this was at the 1200-1300 ppm
level for zinc and phosphorus, where the current SM
is under 600 ppm.
This reduction in anti-wear chemicals in oil has
caused premature failures of camshafts and other
high pressure bearings in many older automobiles
and has been blamed for pre-mature failure of the oil
pump drive/cam position sensor gear that is meshed
with camshaft gear in some modern engines.
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AMERICAN PETROLEUM INSTITUTE
SIX DIESEL ENGINE SERVICE DESIGNATON:
There are six diesel engine service designations
which are current:
CJ-4, CI-4, CH-4, CG-4, CF-2, and CF. Some
manufacturers continue to use obsolete
designations such as CC for small or
stationary diesel engines.
In addition, API created a separated CI-4
PLUS designation in conjunction with CJ-4
and CI-4 for oils that meet certain extra
requirements, and this marking is located
in the lower portion of the API Service
Symbol "Donut".
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It is possible for an oil to conform to both
the gasoline and diesel standards. In fact, it
is the norm for all diesel rated engine oilsto carry the "corresponding" gasoline
specification. For example, API CJ-4 will
almost always list either SL or SM, API CI-4
with SL, API CH-4 with SJ, and so on.
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SOCIETY OF AUTOMATIVE ENGINEERS
INTRODUCTION :
The Society of Automotive Engineers (SAE) has
established a numerical code system for grading
motor oils according to their viscosity characteristics.
SAE viscosity gradings include the following, from
low to high viscosity: 0, 5, 10, 15, 20, 25, 30, 40, 50
or 60. The numbers 0, 5, 10, 15 and 25 are suffixed
with the letter W, designating their "winter" (not
"weight") or cold-start viscosity, at lower
temperature. The number 20 comes with or withouta W, depending on whether it is being used to
denote a cold or hot viscosity grade. The document
SAE J300 defines the viscometrics related to these
grades .
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SOCIETY OF AUTOMATIVE ENGINEERS
KINEMATIC VISCOSCITY :
Kinematic viscosity is graded by measuring
the time it takes for a standard amount of
oil to flow through a standard orifice, atstandard temperatures. The longer it takes,
the higher the viscosity and thus higher SAE
code.
The SAE has a separate viscosity rating
system for gear, axle, and manualtransmission oils, SAE J306, which should
not be confused with engine oil viscosity.
The higher numbers of a gear oil (e.g., 75W-
140) do not mean that it has higher
viscosity than an engine oil.
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SOCIETY OF AUTOMATIVE ENGINEERS
SINGLE GRADE :
A single-grade engine oil, as defined by SAE
J300, cannot use a polymeric Viscosity Index
Improver (also referred to as Viscosity
Modifier) additive.
SAE J300 has established eleven viscosity
grades, of which six are considered Winter-
grades and given a W designation. The 11
viscosity grades are 0W, 5W, 10W, 15W,
20W, 25W, 20, 30, 40, 50, and 60. These
numbers are often referred to as the
"weight" of a motor oil, and single-grade
motor oils are often called "straight-weight"
oils.
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For single winter grade oils, the dynamic
viscosity is measured at different cold
temperatures, specified in J300 dependingon the viscosity grade, in units of mPas, or
the equivalent older non-SI units, centipoise
(abbreviated cP), using two different test
methods. They are the Cold Cranking
Simulator (ASTMD5293) and the Mini-Rotary Viscometer (ASTM D4684). Based on
the coldest temperature the oil passes at,
that oil is graded as SAE viscosity grade 0W,
5W, 10W, 15W, 20W, or 25W.
The lower the viscosity grade, the lowerthe temperature the oil can pass. For
example, if an oil passes at the
specifications for 10W and 5W, but fails for
0W, then that oil must be labeled as an SAE
5W. That oil cannot be labeled as either 0Wor 10W.
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SOCIETY OF AUTOMATIVE ENGINEERS
MULTI GRADE :
The temperature range the oil is exposed toin most vehicles can be wide, ranging from
cold temperatures in the winter before the
vehicle is started up, to hot operating
temperatures when the vehicle is fully
warmed up in hot summer weather. A specific oil will have high viscosity when
cold and a lower viscosity at the engine's
operating temperature. The difference in
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viscosities for most single-grade oil is too
large between the extremes of
temperature. To bring the difference inviscosities closer together, specialpolymer
additives called viscosity index improvers,
or VIIs are added to the oil.
These additives are used to make the oil a
multi-grade motor oil, though it is possibleto have a multi-grade oil without the use of
VIIs. The idea is to cause the multi-grade oil
to have the viscosity of the base grade
when cold and the viscosity of the second
grade when hot.This enables one type of oil to be used all
year. In fact, when multi-grades were
initially developed, they were frequently
described as all-season oil. The viscosity of a
multi-grade oil still varies logarithmicallywith temperature, but the slope
representing the change is lessened.
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CONCLUSION
In the end,just understand you can always select an API certified oil and recive adequate
protection, as long as you change oil frequently enough.If you are looking for something more
than just an average oil,it will take a little more in depth research and analysis on your part to
find what youre looking for. I have understand now what mean API when I do someresearch.For the SAE it has a code W which mean can used in Automotive (grading motor
oils).It suitable for winter or hot place used using a numerical code. For example, 5W is suitable
for use in temperatures as low as -25 degrees Celsius, 10W for temperatures as low as -20
degrees Celsius, 15W for -15 degrees Celsius and 20W for -10 degrees Celsius. Now I just
understand what is SAE .Futhemore its make know the code of SAE. AndClassification Systems
Oil is classified by two systems. The SAE grade determines the oils viscosity, while the API
class determines its performance level and appropriate applications.
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DISCUSSION
In order to discuss motor oils, you must know that about 1968 the Society of AutomotiveEngineers (SAE) and the American Petroleum Inst (API) set up a simplified oil ratingsystem. The code for gasoline engines started with an S, and diesels with a C. Ultra
light-duty oils were rated A, and extreme-duty oils were rated E. So, class SE usedto be the toughest oil you could buy for your car or motorcycle. As oil technologyadvanced, more ratings were tacked on, such as SF, SG,et cetera. The latest rating isnow somewhere around SM.
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REFERENCE
www.wikipedia/AmericanPetro
leumInstitute.com
www.wikipedia/SocietyAutomati
veEngineers.comwww.wikipedia/oilgradingsystem.
com
Google Images
Fluid Mechanics by R.C Hibler
http://www.wikipedia/AmericanPetroleumInstitute.comhttp://www.wikipedia/AmericanPetroleumInstitute.comhttp://www.wikipedia/AmericanPetroleumInstitute.comhttp://www.wikipedia/AmericanPetroleumInstitute.comhttp://www.wikipedia/SocietyAutomativeEngineers.comhttp://www.wikipedia/SocietyAutomativeEngineers.comhttp://www.wikipedia/SocietyAutomativeEngineers.comhttp://www.wikipedia/SocietyAutomativeEngineers.comhttp://www.wikipedia/oilgradingsystem.comhttp://www.wikipedia/oilgradingsystem.comhttp://www.wikipedia/oilgradingsystem.comhttp://www.wikipedia/oilgradingsystem.comhttp://www.wikipedia/oilgradingsystem.comhttp://www.wikipedia/oilgradingsystem.comhttp://www.wikipedia/SocietyAutomativeEngineers.comhttp://www.wikipedia/SocietyAutomativeEngineers.comhttp://www.wikipedia/AmericanPetroleumInstitute.comhttp://www.wikipedia/AmericanPetroleumInstitute.com