foundry nový bydžov
DESCRIPTION
The company KASI, spol. s r.o. built the new modern grey iron and ductile iron foundry in the industrial zone of Nový Bydžov – Zábědov in the years 2010 and 2011. . FOUNDRY Nový Bydžov . Fundamental data of the company b usiness name : KASI, spol. s r. o. - PowerPoint PPT PresentationTRANSCRIPT
FOUNDRY NOVÝ BYDŽOV
The company KASI, spol. s r.o. built the new modern grey iron and ductile iron foundry in the industrial zone of Nový Bydžov – Zábědov in the years 2010 and 2011.
Fundamental data of the company
business name: KASI, spol. s r. o.legal form: Limited companyfirm domicile: Masarykovo nám. 1544, 53002 Pardubice
judicature: Krajský soud v Hradci Královéregister sign: C 2864
registration number: 47470011basic capital: 10 100 000 CZK
executive head: Ing. Stanislav Ulm, Přemyslova 347, 53501 Přelouč Ladislav Lhoták, Za Sokolovnou 764, 53341 Lázně Bohdaneč
www.kasi.cz
The company KASI, spol. s r.o. is engaged in development, production and sale of sewage products.
• The biggest Czech producer of sewage casting• The biggest provider of sewage casting for construction of new Czech highways
The aim of the company KASI, spol. s r.o. was the construction of the grey iron and ductile iron foundry and providing castings for its own use and for commercial use without dependence on the other suppliers according to the latest trends, including product innovation.
www.kasi.cz
www.kasi.cz
CAPACITY• 28 000 tons of melted metal per annum• 22 000 tons castings per annum• automatic HWS molding line has capacity of 200 complete moulds per hour
CASTED MATERIALS:• grey iron quality ČSN EN-GJL 200, 250, 300 (GG 20, 25, 30)• ductile iron quality ČSN EN-GJS 400, 500, 600 (GGG 40, 50, 60)
www.kasi.cz
www.kasi.cz
SPECIFICATION• dimension of the castings: max. Ø800 mm, height up to 280 mm• weight category of the castings: max. 60 kg/pc
GG 20 3,5 kg GG 25 10,1 kg GG 25 24,6 kg
GG 25 16,1 kg GG 25 9,3 kg
GG 20 24 kg
www.kasi.cz
MELTING• melting is provided in the twin medium-frequency furnace system with the capacity 2 x 6 tons
with a 4MWh power drain• melting furnaces are operated on the principle MELT & HOLD• melting capacity is 6 tons per hour and daily melting capacity is 144 tons• hoods of the furnaces are equipped with exhaust shutters, which are connected by pipeline to
the filter station• for the production of ductile iron an equipment for the modification of metal through the use
of filled profile was installed
www.kasi.cz
MOULDINGThe productivity of the automatic moulding line is 200 full moulds per hour.Moulding runs on the principle of compacted mould by pressed air with the following finish-pressing. Uniform bentonite mixture produced in the sand department in the close proximity of the line is used for the molding.
Casting operation is done by the automatic casting device which is equipped with a device for inoculation of the cast iron in the stream of liquid metal.
www.kasi.cz
CORESHOP
The cores are made by COLD-BOX technology on two shooting machines LAEMPE 10th LL.
www.kasi.cz
CLEANING SHOP The follow-up technology after the molding line is a cooling tunnel. After the shake-out castings follow a finishing operations cycle according to the customers‘ requirements. Blasting is done by continuous blasting unit.
www.kasi.cz
QUALITY SYSTEMThe company KASI, spol. s r.o. is certificated according to the ISO 9001-2009 standardsThe quality of castings is proved by proper documentation as it´s required by our business partners. The basic methods of measurement include:• measuring of dimensions according to the drawing documentation• tensile-strength test• Brinell hardness test (HB)• Evaluating the Material’s Metallographic Structure• check of the metallurgic material composition
We use the advantages of the program QuikCAST - simulation casting and solidification of castings.
www.kasi.cz
ADVANTAGES:• latest accessible technology and production
devices in the Czech Republic
• automated process aimed at the serial production
• high productivity
• ability to cast thin-walled castings
• minimal intervention of the human factor into the production process
• Preparation of the documentation in 2D and 3D
• Environmental-friendly
www.kasi.cz
CONTACTS
Invoice adress:KASI, spol. s r.o. Masarykovo nám. 1544 Pardubice 530 02
Office and foundry:KASI, spol. s r.o. Průmyslová zóna - ZábědovNový Bydžov 504 01
Tel: +420 495 496 072
Chief executive officer :Ing. Jan Dašek +420 731 634 [email protected]
Sales department:Jiří Dolének +420 606 720 [email protected]
Ing. Iveta Urválková +420 733 611 [email protected]
www.kasi.cz
Thank you for your attention.