iffco.aonla.sa draft 08

8/17/2019 Iffco.aonla.sa Draft 08

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1.0 INTRODUCTION

Safety Audit is an important part of Company’s control system. The techniques of safetyaudit of a company’s activity are a systematic critical examination with the object of

minimizin losses. !very component of the total system e.. "anaement #olicy$

Attitude$ Trainin % &etrainin$ 'eatures of the process and of desin$ (ayout %

Construction of the plant$ )peratin #rocedures$ !merency #lan % #reparedness$

#rotection Standards$ !xaminations of the pressure *essels$ and Accident Analysis$

&ecords % &eportin #rocedures etc. are included in the Safety Auditin System.

Safety Audit covers all aspects of safety of the underta+in includin compliance with

statutory rules$ oranisation and administration$ eneral hazard control$ process hazard

control$ trainin and motivation$ accident investiation and cause analysis etc.

A Safety Audit examines and assesses in details the standards of all facts of a particular

activity. ,t extends from complex technical operations and emerency procedures to

clearance certificate$ job descriptions$ house+eepin and attitudes. ,t also involves labour

relations since people are as+ed about their trainin$ their understandin of wor+s policy

and whether they thin+ they are ma+in their contribution in the riht way.

The safety audit has been carried out as per the uidelines iven in the -,ndian Standard

Code of #ractice on )ccupational Safety and ealth Audit /0,S123345125546.

The Audit findins and recommendations are based on the bac+round information %

process data and discussions held with the plant personnel durin onsite audit activities.

2.0 OBJECTIVES

The purpose of conductin Safety Audit is that a systematic critical appraisal of all

potential hazards involved$ plant personnel$ plant$ services and operation methods to

ensure that occupational health and safety standards fully satisfy the leal requirements

and those of the company’s written safety policies$ objectives and prorammes.

The specific objectives of safety audit are7 1


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#artial fulfillment of 8#ost 9iploma in ,ndustrial Safety8 course from &(,$

:anpur.

,dentify the deviations from stands of implemented ,"S systems which

contribute to the #rotection of ;or+ers from hazards and to elimination of wor+

related injuries$ ill health$ disease$ incidents< accidents and deaths.

&eview safe operatin procedures for necessary revisions.

To study existin systems$ procedures$ plants and proramme on safety and health.

To review implementation status of existin safety system$ procedures$ plans and

prorammes.

To recommend the measures for improvin effectiveness of implementation of the

safety system$ procedures$ plans and prorammes and also for improvin the

existin procedures

• =nderstand and evaluate "anaement System by


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1 #reliminary discussions and ,nterviewin the plant personnel

1 !xamination of the manaement policy$ documents and data$ evaluation of

physical conditions and wor+ practices• Asses strenth and wea+nesses$ ,nternal &is+s And ,nternal Control "easures

• >ather Audit !vidences by way of assessment$ verification and samplin

• !valuate audit findins$ summarize it$ and wor+1out exceptions and observations

• !xit meetin with plant officials

P%# audi

• #repare 9raft &eport$ which must include !nvironmental affairs$ (eal affairs

alon with the recommendation for each findins

• )utcome of audit surveys is


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'. Eere&!- /re/ared&e##+ Assessment on the adequacy of available facilities li+e

first aid$ security fire fihtin$ communication$ etc. in view of effective handlin of

the possible emerencies at the plant

.0 $UDIT TE$M

The audit team comprises the members from !#>!C as well as plant representatives.

The details are as under7

Nae %* audi%r# Ora&i)ai%&

De#i&ai%&

Pr%4e!

De#i&ai%&

Si&aure

Sunil +umar yadav #9,S student batch @2B12 Safety officer

"r. A.: #anday Sr."aner /'%S6 and

'actory safety officer

Safety officer

"r. A.: sinh Shift incharer /Ammonia6 !nineer

5.0 TE$M VISIT

A safety audit team the visit of the plant durin D1nov to 2B nov @2B. 9urin the visit$

the whole plant was inspected and discussions were held with !nineers and !xecutives

of various sections besides Safety 9epartment.

6.0 OVER VIE7 O( THE SITE

The site is located at (atitude E north @4.@ deree equator$ (onitude E east 25.@ deree

reen witch$ at a distance of about @4 +m south1east of 0areilly$ on 0areilly1Aonla

hihway /S1FF$ @@ :"S upto 0areilly1 0hamora10adaun road and about +m on

0hamora1Aonla road6. The site has a well laid out railway sidin and is connected with

the rail lin+. ,''C) Aonla$ =nit1, was commissioned in "ay 2544 and started

commercial production in 2th Guly 2544. Aonla =nit1,, /expansion project6 was

commissioned in 255 and started commercial production on @B th 9ecember 255. The

entire project site occupies an area of 2@DF acres out of which about DF acres is

occupied by the plant where industrial activity is performed and the balance is occupied

by the ,''C) residential township$ 9rains$ open spaces$ etc.


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8.0 PL$NT DESCRIPTION

8.1 GENER$L

,ndian 'armers 'ertilizer Cooperative (imited /,''C)6 Aonla operates fertilizer plant

for manufacturin =rea at #.). ,''C) Township$ Aonla$ 9istt. 0areilly /=.#.6. ,t

comprises of two Ammonia #lant of 2B@ "T per day and four streams of =rea plant

each of capacity 2F2 "T per day and a captive power plant of @ H 24. ";. =rea silo$

bain plant and other related offsite facilities li+e 1 water treatment plant$ effluent

treatment plant$ inert as plant$ coolin towers$ naphtha. Ammonia storae and supply of

utilities li+e compressed air$ water etc. also exists for smooth operation of plant.

,''C)$ Aonla =nit has installed and commissioned

Carbon 9ioxide &ecovery /C9&6

#lant for recovery of C)@ from #rimary &eformer 'lue >ases based on the technoloy

from "reen house as6 to atmosphere$ contributes to cleaner environment$ conserves carbon

intensive fossil fuels li+e Iaphtha and thus has a reat potential to be covered under

Clean 9evelopment "echanism /C9"6 of =I'CCC. The tradin of certified emission

reductions /C!&s6 throuh C9" enerates additional revenues % increases the viability

of the C9& #roject. #roduction of additional C)@ from C9& unit in place of costlier

Iaphtha feed$ shall decrease cost of production of =rea and hence shall reduce

>overnment of ,ndia’s annual subsidy outo$ reduce the inventory of Ammonia and it

has become a viable C9" .

8.2 M$NPO7ER $ND SHI(T TIMING

The plant is in operation on continuous basis. The plant operates in four shifts namely A$

0$ C % > shift. The timin of shifts and manpower in the plant is as under7

SN. Si*# Tii&#

2 >eneral Shift 42B hrs to 2DF hrs.

@ A1 shift hrs to 23 hrs

F 01shift 23 hrs to @@ hrs

3 C1shift@@ hrs to hrs


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Total employees number of employees in the plant is 22 apart from them plant also has

@23 numbers of security personnel from different contrators and approximate 5

numbers of contract labour.

8.3 R$7 M$TERI$L9 PRODUCTS $ND BY:PRODUCTS

The list of raw materials and products used and handled in 'ertilizer #lant is as iven

below7

S N Nae Re;uiree&< /r%du!i%& I&"e&%r-

$. Ra= Maeria>

2. Iatural as F.S"F

/direct supply from >A,(6 Continuous flow@. Iaphtha :( /@ tan+s6

2 :( /2 Tan+6

F nos. of storae

tan+s

F. (iquid Iitroen I"F


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Urea />a&

i. =rea synthesis and ih pressure recovery

ii. =rea #urification and low pressure recovery

iii. =rea Concentration

iv. =rea #rillin

v. ;aste water treatment.

8.'.2 PROCESS DESCRIPTION

,''C) Aonla #lant consists of two 2B@ "T#9 /reassessed capacity6 Ammonia #lants

and four streams of =rea #lants each of 2F2 "T#9 /reassessed capacity6 capacity. The

Ammonia #lants are based on aldor 1Topsoe /9enmar+6 technoloy. 0ut Ammonia1,,

#rocess is slihtly different from Ammonia1,. =rea #lants are based on Snamproetti

technoloy and the process is same for all the four #lants.

Brie* Pr%!e## De#!ri/i%& %* $%&ia:I

'or the production of Ammonia$ hydroen and nitroen are required in the ratio F72. 'or

the as based fertilizer plant the source of hydroen is hydrocarbons in the form of

natural as and water. The source of nitroen is atmospheric air. Iatural as is supplied

by >as Authority of ,ndia throuh under round pipelines from 0ombay ih


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Iatural as is supplied to the plant at a pressure of 3 +A,( station inside

plant battery limit. The as contains sulphur compounds in small quantities$ which areremoved by passin the as throuh desulphrization unit.

The as is mixed with recycle hydroen from 2st stae dischare of syn. >as compressor

and preheated to F5 C. eated as mixture is then passed over a Iic+el "olybedenum

catalyst and the sulphur ets hydroenated. ydroen sulphide formed is absorbed in a

zinc oxide bed and sulphur free as is then sent to reformin section. ,n hih1pressure

reformin section$ as mixture from desulphrisation section is mixed with superheated

medium pressure steam and passed throuh nic+el catalyst pac+ed in tubes. #rimary

reformer is a balance draft furnace. ere the reformin reaction ta+es place$ which is

endothermic. eat is supplied by side1fired burners. #rimary reformer exit as is a

mixture of hydroen$ carbon1di1oxide$ carbon monoxide$ methane$ and steam at a

temperature of 4 C. The as is then sent to secondary reformer and part of this mixture

is burnt with measured quantity of air supplied by air compressor. The as product at

elevated temperature is passed throuh nic+el catalyst and the reformin reaction is

completed. As the secondary reformer exit temperature is hih$ /55 C6 heat is

recovered by waste heat boiler$ producin steam and as is cooled to F C.

Shift conversion ta+es place in two temperature level hih temperature shift reaction %

low temperature shift reaction. At the hih temperature level the shift reaction rate

increases where as at lower temperature$ conversion is more. The as at F C passes

throuh hih temperature shift converter containin iron1based catalyst. The exit as is

cooled down by waste heat boiler$ trim heater and 0'; pre heater to a temperature of

@ C. ,t passes throuh (ow temperature Shift Converter containin zinc copper

catalyst. ,n both these reactors carbon monoxide is converted to carbon dioxide and

hydroen. The exit as from low temperature shift converter contains mainly ydroen$

Iitroen$ Carbon19i1)xide and small quantities of "ethane$ Carbon "onoxide and

Aron.

Shift converter exit as is sent to carbon di oxide absorber where the as is scrubbed

with hot aqueous >* solution containin @DJ by wt potassium carbonate$ 2J diethanol


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amine$ 2.@J lycine and .3J vanadium pentaoxide for absorbin carbon dioxide. After

absorbin carbon1di1oxide the >* solution is stripped at low pressure in the >*

reenerator. ere carbon1di1oxide is liberated which is then cooled and sent to urea plant. Stripped solution is circulated bac+ for absorbin carbon di oxide aain.

The as leavin the absorber contains small amount of carbon monoxide and carbon

dioxide. These oxides are poisonous to synthesis catalyst. ence these oxides are

converted into methane in methanator to reduce them to very low levels. ,n metahnator

the oxides of carbon reacts with hydroen at F@1F3 C over nic+el catalyst to form

methane. "ethane is inert to the synthesis catalyst. After methanation as is cooled

down to F4 C and sent to synthesis compressor.

#urified synthesis as is compressed in three staes of syn. as compressor. The recycle

as for hydroenation is ta+en from first stae dischare. Syn. as is cooled after every

stae and condensate is separated out. 'inal dischare pressure of syn.as compressor is

@@ +


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Ammonia is ta+en to flash drum and the Ammonia is pumped to atmospheric pressure

tan+ at EFF C. Althouh the percentae of methane and aron in the ma+e up as is

small$ durin recirculation$ the percentae oes up and to +eep the inert level below a

particular value in the synthesis loop$ part of the as is pured from the converter exit

ases. ,t is cooled down in chillers and Ammonia is separated out and then sent to a

water wash unit. ,n this unit final trace of Ammonia is removed from the pure as by

washin it with water before it is mixed with the fuel as.

Boiler Feed Water, Steam and Condensate System

9emineralised water supplied from water treatment plant is stored in 9" water tan+

located in Ammonia #lant. 9" water is pumped from 9" water tan+ by pumps to top

of the deaerator. ere 9" water is stripped by direct contact with low1pressure steam to

remove the dissolved oxyen in 9" water since oxyen presence will cause corrosion.

ydrazine is injected at the bottom of deaerator to remove the final traces of dissolved

oxyen. Ammonia is injected at the suction line of the 0'; pumps to maintain p of

the boiler feed water. 0oiler feed water is pumped to steam drum. !n1route to steam

drum feed water ets preheated after passin throuh different 0'; preheaters. 0';

preheaters are after T shift converter$ after (T shift converter and after synthesis

converter. #reheated water oes to waste heat boiler in synthesis loop and to steam drum

which supplies water to waste heat boilers /&> 0oiler6.

Steam drum provides water for hih1pressure waste heat boilers. Small quantity of tri1sodium phosphate solution is injected continuously to precipitate the hardness and silica

in the steam drum water and to +eep it suspended in water. The boiler water flows from

steam drum to # waste heat boilers after secondary reformer and # waste heat boiler

after T shift converter and bac+ by natural circulation /thermosyphonic6. Steam ets

separated in steam drum. A blow down from steam drum ensures proper quality of steam

drum water. Steam enerated in synthesis loop waste heat boiler joins the steam outlet of

steam drum. There are three pressure levels of steam in Ammonia plant viz. ih

pressure /2B +


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coils situated in convection section of the #rimary &eformer and in a I> fired steam

superheater /Auxiliary superheater6.

"ost of the # steam oes directly to synthesis as compressor bac+ pressure turbine

/extraction cum condensin type6. ;hen the bac+ end of Ammonia #lant is not runnin

a let down station lets down the full quantity of hih1pressure steam to "# steam header

and maintains FD1+


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The as at FB C passes throuh hih temperature shift converter containin copper

promoted iron based catalyst. The exit as is cooled down by shift waste heat boiler$ trim

heater and 0'; pre heater to a temperature of @

C. ,t passes throuh (ow temperatureShift Converter containin zinc copper catalyst. ,n both these reactors carbon monoxide is

converted to carbon dioxide and hydroen. The exit as from low temperature shift converter

contains mainly hydroen$ nitroen$ carbon di oxide and small quantities of methane$ carbon

monoxide and aron.

Shift converter exit as is sent to carbon di oxide absorber where the as is scrubbed with

hot aqueous >* solution containin @DJ by wt potassium carbonate$ 2J diethanol amine$

2.@ J lycine and .3J vanadium pentaoxide for absorbin carbon dioxide. After absorbin

carbon1di1oxide the >* solution is stripped at low pressure in two >* reenerators. ere

carbon1di1oxide is liberated which is then cooled and sent to urea plant. Stripped solution is

circulated bac+ for absorbin carbon di oxide aain.

The as leavin the absorber contains small amount of carbon monoxide and carbon dioxide.

These )xides are poisonous to synthesis catalyst. ence these oxides are converted into

methane in methanator to reduce them to very low levels. ,n metahnator the oxides of

carbon react with hydroen at F@1F3 C over nic+el catalyst to form methane. "ethane is

inert to the synthesis catalyst. After methanation$ as is cooled down to F4 C and sent to

synthesis as compressor.

#urified synthesis as is compressed in three staes of syn. as compressor. The recycle as

for hydroenation is ta+en from first stae dischare. Synthesis as is cooled after every

stae and condensate is separated out. 'inal dischare pressure of synthesis as compressor

is @@ +


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#roduct Ammonia is let down from the ammonia separator to the let down vessel$ from

where liquid Ammonia is sent to =rea #lant. Ammonia Chillers in synthesis loop operate atdifferent pressure levels. #ressure in each chiller is maintained by refrieration compressor.

The dischare of the refrieration is cooled in water1cooled ammonia condensers and

collected in Ammonia accumulator. 'rom here it is distributed to various chillers.

;henever =rea #lant is shutdown product Ammonia is ta+en to flash vessel and the

Ammonia is pumped to atmospheric pressure tan+ at EFF C. Althouh the percentae of

methane and aron in the ma+e up as is small$ durin re1circulation$ the percentae oes up

and for maintainin the inert level below a particular value in the synthesis loop$ part of the

as is pured from the converter exit ases. The pure as is cooled down in the chiller

partly Ammonia is separated out and then pure as is sent to pure as recovery unit in

Aonla1,. The tail as after separation of Ammonia and hydroen is sent bac+ to Ammonia

!xpansion #lant to be used as fuel as in #rimary &eformer.

Boiler Feed Water, Steam and Condensate System

9emineralised water supplied from water treatment plant in the steam condensate is stored in

a 9" water tan+ located in Ammonia #lant. 9" water is pumped from 9" water tan+ by

pumps to top of the deaerator. 0oiler feed water is pumped to &> waste heat 0oiler$ (oop

waste heat 0oiler and the heat recovery unit at as turbine exhaust. !n1route to these

consumers$ feed water ets preheated after passin throuh different 0'; preheaters. 0';

preheaters are located after T shift converter$ (T shift converter and (oop waste heat 0oiler

in synthesis loop. #reheated water oes to (oop waste heat boiler and to steam drum which

supplies water to waste heat boilers in the front end.

The boiler water flows from steam drum to .#. waste heat boilers after secondary reformer

and # waste heat boiler after T shift converter and bac+ by natural circulation. Steam

ets separated in steam drum. Steam enerated in loop waste heat boiler joins the steam

outlet of steam drum. There are three pressure levels of steam in Ammonia plant viz. ih

pressure /2B +


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coils situated in convection section of the #rimary &eformer to B2B C. About 2@ tas Turbine.

The # steam produced in &= of as turbine is sent to =rea #lant for C)@ compressor

turbine drive. "ost of the # steam produced in Ammonia #lant oes directly to synthesis

as compressor turbine. ;hen the bac+ end of Ammonia #lant is not runnin a let down

station lets down the full quantity of hih1pressure steam to "# steam header and maintains

FD1+


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The liquid Ammonia is pumped at hih pressure /@3 +


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The vapours from the "# decomposer are condensed in an "# condenser usin

Ammonium carbamate solution from the (# section$ with coolin water on the tube side.

The carbamate solution overflows from the "# condenser into an "# absorber where theexcess Ammonia$ inerts and little C)@ separate to form the vapours. C)@ in vapours are

removed in the top section of the absorber with reflux Ammonia. Ammonia with inert

ases leavin the top of "# absorber is mostly condensed in an Ammonia Condenser$

with coolin water on tube side. 'rom Ammonia condenser both liquid and as phases

are sent to Ammonia &eceiver alon with incomin liquid Ammonia. The inert ases$

saturated with Ammonia$ leavin the receiver enter the Ammonia &ecovery Tower. ere

ammonia is further condensed by direct contact with cold Ammonia from the battery

limits and flow down to the Ammonia &eceiver.

The inerts with residual Ammonia from the tower are sent to an "# ammonia absorber

where the later ets absorbed in cooled condensate and recycled to "# absorber as

Ammonia water. The inerts are vented to atmosphere throuh a pressure control valve.

(o&-pressre section !at )"* +gcm #

The urea solution from "# decomposer bottom enters the (# decomposer after

expansion throuh a level control valve /F.@4J =rea6. As a result of expansion$ most of

the remainin carbamate underoes decomposition. Thus urea solution is further

concentrated and is then sent to the vacuum section throuh a level control valve.

The vapours enter the (# condenser shell and et absorbed in an aqueous carbamate

solution from wastewater section. (# condenser has coolin water in tube side. The

liquid thus formed oes to the carbonate solution tan+ from where it is recycled bac+ to

"# condenser.

The inert ases from the Tan+ containin Ammonia is absorbed in cooled condensate in

(# Ammonia Absorber$ washed in inert washin Tower and sent to vent stac+. The

liquid flows down to the tan+.

Urea concentration at %acm of .") ata and .".) ata


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The liquid from the bottom of (# decomposer is further concentrated in two *acuum

concentrators in series. ere with the help of low1pressure steam$ urea solution is

concentrated from D@J to 55.4 by wt. The vacuum is created and maintained by a set of steam ejectors and condensers.

=rea melt thus obtained is then pumped to the prillin section. The vapours from both

the concentrators are condensed in the coolin water condensers and sent to the

wastewater tan+.

Urea Pri>>i&

The molten urea thus obtained from the @nd vacuum concentrators is pumped to the top of

a Common #rill Tower$ into a #rill 0uc+et. The =rea comes out of the holes in the

rotatin #rill 0uc+et and fall down the #rill Tower. Air$ by natural drauht$ flows

upwards counter current to the =rea droplets % cools and solidifies the prills. The solid

prills thus formed fall to the bottom and sent on to a 0elt Conveyor by means of rotatin

scrapper. They are then transported to 0ain #lant.

7a#e 7aer Treae&

The vapours containin water and a little IF and C)@ from process and condensate of

ejectors in the concentration section are condensed and collected in a wastewater tan+.

'rom here it is pumped to a 0uffer ;aste ;ater Tan+ and then to a 9istillation Tower.

After first strippin of Ammonia in the upper part$ the solution contaminated with urea is

sent to ydrolyser /at FB +


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$RE$S COVERED

The Safety Audit of ,ndian 'armers 'ertilizer Cooperative (imited /,''C)6$ Aonla =nit

as mentioned earlier is bein carried out as per the uide notes mentioned in ,S1233451

2554. The areas of )ccupation Safety and ealth System covered in this audit are as

follows7

2. )ccupational ealth and Safety #olicy

@. )S% )ranizational set up

F. Safety related education and trainin

3. !mployees participation in )S% "anaement

B. "otivational and promotional measures for )S %

. Safety manual and rules

D. Compliance of the statutory requirements

4. Iew equipment review


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• As per the leal requirement of section D1A /F6 and 3210 /@6 of 'actories Act 2534

/as amended to date6. #lant has a written Safety$ ealth and environment policy$

which is sined by Senior >eneral "anaer$ the official )ccupier of the plant. Thecopy of the policy enclosed as Annexure1@ for ready reference.

• #lant also has a Corporate Safety$ ealth and environment #olicy$ which is prepared

in 2555 and sined by "anain 9irector. The copy of the corporate policy enclosed

as Annexure1F for ready reference.

• The policy has been prepared as per the uidelines of the statuary requirement.

• At the inception of the plant policy was declared and adopted.

• The policy was time to time updated and scrutinized by =.#. 'actory ,nspectorate and

safety consultants$ the last updation made in year @F.

• The content of the declared policy includes the commitment of top manaement to

health$ safety and environment and compliance with the entire relevant statuary

requirement.

• Arranement for ma+in the policy effective. #olicy is documented in reional

lanuae /indi6 and circulated$ displayed at various conspicuous places to ensure

that policy is well drawn and +nown to all employees. The safety performances are

also hihlihted in annual report.

10.2 S$(ETY $ND HE$LTH ORG$NI$TION

10.2.1 Sa*e- De/are&+

• ,''C) has a well1defined 'ire % Safety 9epartment headed by Goint >eneral

"anaer /!nv.$ 'ire % Safety6


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• The ead of Safety 9epartment reports to Chief !xecutive of the plant throuh

>eneral "anaer /Tech6.

• Safety officer retained to latest technique of total safety manaement throuh

attendin national and international seminars$ conferences and trainin prorams$

which is time to time oranized by the ISC$ &(,$ C(,$ (#A and 'actory 9irectorate

at least once in a year.

• Safety officer has exclusively responsibility for safety % fire service. Io other

responsibility has been iven to safety officer$ which are inconsistent with or

detrimental to the performance of his duties.

• At the time of any emerency$ safety officer reports to the top manaement$ who

have the power of shut down the plant. Safety officer may stop the wor+ in any

emerency condition until hazards is rectified but before shuttin down the plant he

must informar E C" /#ridhar "ishra E C" /"ech.6

Shri. S.:. Sinh E S" /,nstt.6

Shri. 9anveer Sinh E 9y. "r. /#ers.6

Shri. S. 0adola E Chief Tech. /!le.6 Shri. Tejveer Sinh E Chief Tech. /"ech.6

Shri. &ajneesh 0harava E Sr. Tech. /Civil6


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Shri. :.". Sinh E )ptr. /Amm6

Shri. &ajiv Chaudhary E )ptr. /=rea6

Shri. 9.#. Sinh E )ptr. /#6s

• The tenure of safety committee is one years.

• The manaement representatives of safety committee are selected by nominations

and wor+er representative are elected.

• The #lant (evel Safety Committees as well as Central Safety Committee meetin is

held once in every three months.

• At meetin overall assessment is bein done and various problems as per the

requirement are discussed in the meetin such as prevailin unsafe condition and

practices$ incidents$ financial sanctions$ review of the points of the last meetin and

any points with the permission of the chairman.

• The recommendations of the Safety Committee meetin are implemented after

processin for technical review and financial approval throuh the concerned

department within the specific time period.

• 0efore the next meetin$ safety officer and members of safety committee follow up

the implementation. ,n next meetin proress of implementation is reviewed.

• The minutes of the safety committee meetins are circulated amon the members

both Mmanaement representatives’ and Mwor+ers representatives’ as well as and top

manaement.

• The minutes of the meetin sent to chief executives of the plant and Trade =nion

throuh the wor+er’s representatives.

• 0oth manaement and union actively participate in S! activities$ and the

recommendations of the safety committees well accepted.

• The safety committee members are apprised of the latest development throuh

discussion in safety committee meetin and throuh attendin in1house trainin

proram arraned by fire % safety department as well as out side trainin prorams.

Top manaement is +ept updated with literature posed by safety department on (AI.

10.2.3 Sa*e- Bude

• #lant has approximate F la+hs annual safety budet$ which is .B J of the total turn

over of the plant.


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• 4J of approved budet has been utilized till date in maintenance contracts$ fire %

safety appliances$ ##!$ consumables$ safety day celebration$ safety audits$

implementation of safety committee recommendations.• Safety budet not specially reflected in the annual report of the company. ,t is

included in the eneral expenditure.

10.3 S$(ETY REL$TED EDUC$TION $ND TR$INING

• There is a separate trainin department.

• The new recruitment attains the induction trainin /comprisin of plant information

and safety aspects6.

• The duration of induction trainin is @ wee+s includin @ lectures on safety and 3

wee+s orientation proramme for enineer trainees.

• The assessment of the trainee wor+er as well as trainers is done on a pre1desined

format such as feed bac+ form$ oral and written tests etc.

• The facilities such as audio visual aids$ overhead projector$ white board$ conference

hall$ classroom$ are available for conductin trainin.

• The trainin prorammes cover eneral safety topics and aspects related to chemicals

and hazards$ specific to the plants.

• The trainin prorams are imparted both in !nlish as well as in indi. Safety % 'ire

department personnel are sent to ISC /"umbai6$ &(, /:anpur6 and I'SC /Iapur6.

• 'requency of trainin is decided by the trainin need of the employee. There is a

formal procedure to identify need of trainin throuh departmental heads.

•There is no formal trainin of employees by their supervisors. owever$ on1the1jobtrainin is iven.

• The senior manaement personnel et safety trainin by attendin trainin proram$

seminars$ conferences etc.

• The employees trained in safety and health in the last five years are as under7

@@ 1 @F 3D4

@F 1 @3 4F

@3 1 @B 254

@B 1 @ 222


23/46

@ 1 @D 242F

@D E @4 @@

•

,n @D E @4$ 22 man1days were used for trainin all employees.

• !mployee’s performance assessment includes safety consciousness and feedbac+

from the plant< section.

• Trainin record such as trainin need identification$ analysis of feed bac+ of trainin$

pre and post proram s+ill evaluation$ internal % external trainin is maintained.

10.' EMPLOYEES P$RTICIP$TION IN OSH M$N$GEMENT

• The manaement has involved the participation of employees in #lant Safety

Committee as well as Central Safety Committee.

10. MOTIV$TION$L $ND PROMOTION$L ME$SURES (OR OSH

• There is no suestion scheme at present. ,t is proposed to be implemented.

• The company actively participates in national award schemes and ot the prizes.

These are as under7

SN $=ard Nae (%u&dai%& Nae

2. ISC, 1@ SA'!TN A;A&91

-#rashansha #atraO

Iational Safety Council of ,ndia$

C.0.9 0elapur$ Iavi "umbai.

@. ,CL!S"S1@D$ -!xcellence AwardO Central 0oard of ;or+er !ducation

% Gadhavpur =niversity

F. -!xcellence in !nery Conservation

"anaement1@

Confederation of ,ndian ,ndustries

3. Second #rize for the !nery onservation "inistry of #ower$ >ovt. of ,ndiaB. ISC, 1@3 SA'!TN A;A&91

-#rashansha #atraO

Iational Safety Council of ,ndia$

C.0.9 0elapur$ Iavi "umbai.

. ,CL!S"S1@B

-!xcellence AwardO

Central 0oard of ;or+er !ducation

% Gadhavpur =niversity.

D. ISA1@3 -&unner =pO Award for

lonest Accident 'ree year1@F

"inistry of (abour % !mployment.

>ovt. of ,ndia

4. ->olden #eacoc+O Special Commendation

of !nvironment "anaement Award1@B

;orld !nvironment 'oundation

5. .-Certificate of #articipationO Corporate

!nvironmental Awards1@@


24/46

2. ISC, Awards1@@ -#rasansha #atra’ Iational Safety Council of ,ndia

• The safety contest such as Sloan and Cartoons Competition$ Safety Luiz

Competition$ Safest Shop Competition are oranized in the plant for the motivations

of the employees.

• The plant has two in house the publications viz. ,''C) maazine and ,''C) Iews

contain health % safety topics.

• The literature on safety is available in library for the employees.

• The information reardin safety and health is publicized throuh bulletin boards$

posters$ wall writin etc. )n 3 th to 2@th "arch1@2B plant celebrated Iational Safety

wee+.

10.5 S$(ETY M$NU$LS $ND RULES

• ,''C) has detailed safety manual$ which is updated time to time.

10.6 COMPLI$NCE 7ITH ST$TUTORY REUIREMENT

The manaement was found committed to comply with all statutory requirements as per

the respective Acts and &ules made there under of the concerned authorities. A brief

assessment report of the same is as under7

SN Deai># %* i/e!i% Sau# i& P>a&

2 Statutory requirements of

Controller of !xplosives

1 (icense to store compressed as in cylinders

/Chlorine67 valid up t F


25/46

@ Statutory requirements of

=.#. #ollution Control 0oard.

1 Air consent7 valid up to F2


26/46

• The near miss accidents are also investiated promptly and recommendations are

iven to concerned department for implementation to prevent recurrence of such

incidents N%&:(aa> Naure %* I&4ur- Ma&:da- L%#

I&4ur- I&4ur-

@F13 Iil Iil 1 Iil

@31B Iil @ Cold burn @

@B1 Iil Iil 1 Iil@1D Iil Iil Iil

@D14 Iil Iil ot 0urns 22F

• &emedial measures$ if needed are ta+en to prevent similar accidentsas monitors with alarms

- #eriodic inspection % testin


27/46

• The quantitative ris+ assessment$ vulnerable analysis of the plant is done$ based on

the on1site and off1site losses.

•Continuous monitorin will be done for as lea+ detectors for ammonia

and chlorine. (!( indicators are also installed for hydroen and other flammable

ases.

• Ambient air monitorin stations with hih volume samplers are installed

in four locations around the plants.

• ,nternal safety inspections are conducted periodically. Safety audits by

external aency are conducted every year. Topsoe conducted AP)# study for

Ammonia1,, plant in 255D.

• The plant runs continuously round the cloc+ in three shifts. Therefore$ most of the

areas normally remain occupied and none of the accidents is li+ely to remain

unnoticed for a lon duration.

10.11 S$(ETY INSPECTIONS $ND M$INTEN$NCE SCHEDULE

• 'ollowin routine safety inspections is carried out by the plant7

- Safety personnel /daily6

- #lant personnel /daily6

- #lant safety committee /quarterly6

- Central safety committee /as required6

- ouse+eepin committee /every F months6.

- azardous ,nstallation ,nspection Committee /Annually6

• ,n addition to routine inspection$ plant equipment and pipin are inspected by

,nspection department durin annual shutdown /e.. furnace tubes$ pressure vessels$

heat exchaners6. Critical equipment are also monitored by I9T durin operation.

• The safety inspection recommendations are submitted to concerned 9epartment ead

who ta+es necessary action for implementation of the same as well as to top plant

manaement viz. G>"s$ >" and S.>".

• ,''C) has a preventive maintenance schedule of chec+in every equipment.

• The pressure vessels are provided with pressure aue and pressure rupture and

pressure safety valves$ which +eep the pressure below the maximum wor+in

pressure.

• All the 'actory &ules are followed in operation and maintenance of pressure vessels.


28/46

• The pressure vessels are subjected to hydraulic and ultrasonic testin by competent

person and record is maintained.

10.12 HE$LTH $ND S$(ETY IMPROVEMENT PL$N

• ,''C) has the medical and health center in the plant$ which conforms the provision

of 'actory &ules. Apart from them plant also has own hospital in our town ship$

which is with in 2 +m from the plant.

• The doctor and attendant are available round the cloc+ in the center


29/46

10.13 (IRST $ID ($CILITIES

• The first1aid boxes available in each section of the plant$ which are periodically

chec+ed by the medical department and record is maintained.

• At present$ about @J of the employees in each section are trained in first aid.

10.1' PERSON$L PROTECTIVE EUIPMENTS

• The ##!s available and used in the plant is as under7

2. 0reathin Apparatus7

- 3B minutes Self Contained 0reathin Apparatus7 @3 nos.

-

2 minutes Self Contained 0reathin Apparatus7 @ nos.- F hours duration air trolley 7 2 set

@. Suits7

- >as Tiht Suits 7 F nos.

- Chemical splash Suits 7 F nos.

- Aluminised Suits 7 3 nos.

Apart from them plant also has followin ##!s7

2. Safety elmet

@. Chemical >oles

F. 9ust >oles

3. !ar "uff B. !ar #lus

. 9ust "as+s

D. (eather Apron

4. #*C Apron

5. #*C Suit

2. Asbestos Suit

22. Aluminized Suit

2@. Chemical >as Tiht Suit

2F. (eather and >loves

23. Asbestos and >loves

2B. &ubber and >loves

2. Cotton and >loves2D. 0lue )verall /9anree6

24. Ammonia >as "as+

25. Spare Canister for Ammonia >as

@. Chlorine >as "as+

@2. Spare Canister for Chlorine >as

@@. Carbon "onoxide >as "as+

@F. Spare Canister for C)@ >as

@3. (eslico Air (ines "as+

@B. Spare "as+ Assembly for Air (ine Set

@. 0.A.Set /9raer "a+e6

@D. Spare Cylinder for 9raer "a+e

0.A.Set

@4. Safety 0elt@5. !xplosimeter 1 9iital /"icrouard

1"SA "a+e6

F. Combustible >as and )xyen Alarm 1

"odel @2 /"SA ma+e6

F2. "SA #ump

F@. 9raer #ump

FF. 9raer Tubes /C)@6

F3. 0lowman Apparatus

FB. Chlorine andlin :it

F. ;ind Sac+

FD. Spare Cloth for ;ind Sac+

F4. !ye ;ash Shower F5. Spares for !ye ;ash Shower

3. 'irefly

32. 'ace Shield

3@. Safety Ta /;hite for #roduction6

3F. Safety Ta /#in+ for !lectrical6

33. Safety permit 0oo+ /ot6

3B. Safety #ermit 0oo+ /Cold6

• Selection of ##!s was done after the consultation of safety department as well as

wor+ers.


30/46

• The ##! are selected as per 0,S or the best available standards.

• Cup boards in the plant< selection for eneral equipment and loc+ers are provided for

all the wor+ers to safely place the ##!s after use.

• #lant personnel and safety department reularly chec+ ##!s. Safety department

arranes any maintenance of the equipment.

• Iecessary ##! for contract wor+ers are issued under the responsibility of the

respective section1in1chare. These include helmets$ loves$ umboots$ earplus$

mas+s$ and safety belts.

10.1 HOUSE EEPING

• #lant has well1developed drainae system all over the plant with pitsarden have been well developed.

• ,n product handlin area$ spillae of urea on epoxy painted floor causes slippery

surface. To prevent any mishaps due to slippery surface prompt cleanin of floors

and spillae control are practiced.

• All roads inside the plant are concreted< bituminized and maintained clean. There is

no dust evolution.

10.15 M$CHINE $ND GENER$L $RE$ GU$RDING

• As per section @2$ @@$ @ of The 'actories Act and rules made thereunder in respect

of safeuardin of danerous parts of machinery is a measure in accident prevention$


31/46

which receives considerable attention. The hih severity rate of accidents caused by

danerous parts of machinery justifies the importance attached to machine uardin.

• ;hile ta+in the audit round$ it was observed that most of the movin parts of the

machines and storae area of hazardous chemicals are well uarded


32/46

1. Li*i& a!i&e#

• All liftin machines are mar+ed with their S;(. S;( is mar+ed on almost all !)T

and movin cranes.

• Competent person certifies the examinatione e;ui/e& a&d "ei!u>ar ra**i!

• ,''C) has hand trolleys as well as for+lift$ crane


33/46

• The personal protective equipments are iven to the wor+ers such as 9ust


34/46

• All the employees are encouraed to report any adverse symptoms immediately to

their departmental heads


35/46

• A written permit to wor+ system is in place. Two types of safety permits are used i.e.

cold % hot wor+ permits. *essel entry is included in ot wor+ permit. !lectrical

isolation is included in both the permits.

• The hazardous chemicals$ handled in the plant Iatural as$ C)$ C) @$ hydroen$

ammonia$ chlorine$ sulphuric acid$ hydrochloric acid$ caustic lye$ hydrazine$

potassium carbonate$ monoethanolamine$ vanadium pentoxide.

• Ta out procedure is used for electrical isolation and loc+s are not used. !lectrical

isolation is ensured by removin the power % control fuses$ and< or rac+in out the

switch ear.

10.2 (IRE (IGHTING $RR$NGEMENTS $ND ($CILITIES

• ,''C) has a well1oranized fire % safety department within the plant.

• The entire fire % safety provisions made available in the plant such as hydrant lines$

fire extinuishers$ fire tender etc. All the fire fihtin system and equipment are TAC

approved and the equipment conform to 0,S.

• The fire fihtin equipment available in the plant is as under7

1. (ire Vei!>e#+

a. )ne 9C# tender with @ nos. 2 + /each6 9C# vessels and Iitroen

Cylinders for propellant

b. Two 'oam Tenders combined foamR 9C# % C)@ cylinder

c. 'ire Geep /2 no.6

d. 9C# Trolley /F nos.6

2. #ortable 'ire !xtinuishers

a. 'oam !xtinuishers 2B ltr. capacity 2@nos.

b. 'oam !xtinuishers 3B ltr. capacity 3 nos.

c. 'oam >enerator @ nos.

d. 'oam !xtinuishers 5 ltr. capacity 5 nos.

c. 9C# !xtinuishers @ +s 24 nos.d. 9C# !xtinuishers B +s @B nos.

e. 9C# !xtinuishers 2 +s FD nos.


36/46

f. 9C# !xtinuishers @@.B +s 5 nos.

. 9C# !xtinuishers D +s 2no.

h. 9C# trailer DBx@ +s F nos.i. C)@ !xtinuishers @ +s. F nos.

j. C)@ !xtinuishers .4 +s 2@5 nos

+. C)@ !xtinuishers 5 +s 2@ nos.

l. C)@ !xtinuishers @@.B +s. 3 nos.

m. Soda Acid !xtinuishers 5 ltrs. B2 nos.

n. Sada Acid !xtinuishers B ltrs. B nos.

• Apart from the above facilities plant provides automatic actin foam pourer system is

provided on each Iaphtha Storae Tan+s. ".*. water spray system also installed on

Iaphtha Tan+.

• Smo+e detectors and heat detectors are provided on all the important buildins$

transformer % houses of the plant.

• "anual 0ra+e >lass calls points also installed in the plant at strateic location.

• All extinuishers are chec+ed once in three months$ by fire service department and

record is maintained.• The fire hydrant networ+ covers all the plant areas. #ressure of the networ+ is

maintained by runnin a fire pump. Auto start system is provided for firewater

pumps.

• The power is supply to the fire hydranth pump ensured by captive power plant with

as turbine enerator.

• 'ire alarm system is available in some plants. The system is under revamp.

• The plant also has followin immovable fire fihtin equipment7

/26 ',&! N9&AIT I!T ;)&: #&)*,9!9 ,I #(AITS

Sr. N%. Nae %* Ie# ua&i-

A Nard ydrant #ost 325 Ios

0 ydrant #ost on (andin 22D Ios.

C ;ater "onitors @D Ios.9 Total #ipe lenth of closed loop system @ :m Approx

! #ressure in hydranth system 4.4 :


37/46

/@6 ',&! #="#S ,ISTA((!9 ,I #="# )=S!

A !lectrical 'ire #umps of each 32 mF

! A&!A

A 'oam #umps @ Ios.

0 'oam monitors 4 Ios.

/36 ',&! 9!T!CT)&S ,ISTA((!9 T&)=>)=T T! #(AIT A&!A

A ,onization 9etectors DB3 Ios.

0 )ptical 9etectors @F3 Ios.

C eat 9etectors D2 Ios.

9 "anual Call #oint 2@@ Ios.

• #lant has water reservoir of capacity 233 mF. ;ater is received from 2 nos. of

bore well.

• The plant has own Captive power plant with as turbine enerator. Alternative source

of power is =##S!0 rid supply.

• The plant has well established fire department$ the details are as under7

Goint >eneral "anaer /!%S6 7 2

Chief "anaer /'%S6 7 2

"anaer /'%S6 7 2

9eputy "anaer /'%S6 7 F

'ire ,nspector 7 2D

• Apart from them all the plant personnel are trained in fire prevention and protection

measures.

• 'ire resistant doors are installed in 0ain plant as per TAC requirement.

• Colour coded bands on aluminum painted


38/46

• There is no lare industry around B +m radius. The company has understandin with

0areilly fire briade and air force station for the help durin emerencies.

10.25 EMERGENCY PREP$RREDNESS PL$N @EPPA

• #lant has an )n Site !merency #lan$ which is prepared as per Schedule 22 of

"anufacture$ Storae and ,mport of azardous Chemical &ule$ 2545 /as amended to

date6.

• The moc+ drills are conducted once in six month as per 9C"# and record is maintained.

(ast drill was conducted on @3


39/46

safety$ maintenance and other concerned departments for their comments and finally

put to #lant ead for his comments.

•

,n Ammonia1,$ fuel as preheat coils have been installed in primary reformer for enery savin. This was carried out with technical consultancy from Topsoe$ the

oriinal process desiner. )ther modification was done in the plant li+e (TS1

>=A&9$ C9& =I,T$ S1B Convertor in Ammonia , % ,,$ CT12 expansion with the

approval of competent concerned authority.

10.28 TR$NSPORT$TION O( H$$RDOUS SUBST$NCES

• azardous materials transported to or from the plant$ which are either raw material$

product or waste are Iaphtha$ ammonia$ S9 furnace oil$ sulfuric acid$ hydrochloric

acid$ caustic$ chlorine tonners.

• Sulphuric acid$ hydrochloric acid$ caustic$ chlorine tonners$ ammonia % S9 are

transported by road and Iaphtha$ furnace oil$ ammonia is transported by rail and

only natural as transported by pipe line.

• )utside vehicles are used for road tan+ers and chlorine tonners. Iaphtha % furnace

oil tan+ers are owned by others. Ammonia rail tan+ers are owned by ,''C).

• The loadin


40/46

• The pipeline reularly chec+s with explosimeter for lea+s from flanes$ valves.

,nspection of pipeline will be done durin plant turnaround. I9T is carried out for

selected critical pipelines.

• Anti corrosion paintin for above round pipeline % cathodic protection in the under

round pipelines are provided for the protection of corrosion.

• The I> % Ammonia pipelines are protected by safety valves % remote shut off

valves.

10.2? H$$RDOUS 7$STE TRE$TMENT $ND DISPOS$L

• The manufacturin process yields variety of waste. The waste enerated at ,''C) in

the form solid$ liquid as well as aseous viz. spent catalysts$ spent lube oil spent acid

% al+ali$ heavy metals$ used lead acid batteries etc.

• 'or the effluent treatment$ the industry has a well efficient !ffluent Treatment #lant

and domestic wastewater from the plant as well as township is treated in the sewae

treatment plant. Treated water is used in plantation.

• 'ollowin aseous effluent are emitted by the plant7

1 'lue as from the stac+s of &S>.

1 'lue as from the stac+ of service boiler.

1 'lue as from the stac+ of reformer.

1 !xhaust air from the prillin tower.

• 'ollowin systems< measures adopted by the plant for controllin air< water< land

pollution

- ih pressure hydrolyzed system for urea waste incorporated in urea

plantsR

- Collection and recovery of urea spillae lumpsR

- )il separatorsR

- 0a filters for catalyst dustsR

- (ow sulphur fuelsR

- #rillin tower desin for low dust emission.

•9ue to the use of natural as and low sulphur naphtha the emission of air pollutant

into atmosphere are far below the stipulated limits.


41/46

• All the hazardous waste bein only sold to the authorized vendor of the

pollution control board and other treated waste dumped at authorized sites provided

with impervious linin.

10.30 S$(ETY IN STOR$GE $ND 7$RE HOUSING

Maeria> a&d>i&

• The manaement has adequate facilities for storin of materials in the plant.

• The storae areas are clearly mar+ed< defined. All the tan+s are not found mar+ed by

name of the content in side the tan+.

• ,n stores all the rac+s are +ept in ood condition.

• The plant has adequate equipment for material handlin such as Trolleys$ for+lifts$

battery operated mini truc+s.

• The wor+ers$ handlin the material$ are acquainted with the hazardous associated

with the material. Also$ they are trained in safe procedure of handlin the material

and they are also practiced this. The wor+ers follow safe procedures for storae of

materials.

• Separate trainin classes in safety are conducted for contact wor+ers before enain

them for the job. The system for the handlin over plant to the maintenance

department and receivin bac+ is maintenance wor+ requisition and safety wor+

permits /azards


42/46

• Ammonia storae tan+s and Iaphtha storae tan+s are the storae vessels$ /16 FF C

@. Iaphtha tan+7 atmosphere$ ambient temperature

• All these tan+s are above round and provided with flameproof electrical fittins.

#lot plan indicatin the locations of the tan+ is available. The earthin resistance is

chec+ed periodically and records maintained.

• 'lameproof


43/46

• 'ire hydrants with ;ater monitors$ automatic fixed foam system is provided in

Iaphtha storae tan+s and Ammonia storae tan+s provided with 'irewater hydrants

and monitors.• The approved component persons are certifies tests and lo sheets are filled up on

daily basis for recordin the permanent of these vessels.

• 0oth ammonia tan+s have been thorouhly inspected durin @21@@ by expert

aency /#9,(6 and Iaphtha tan+s are also hydro tested.

O&:#ie a# !->i&der# #%rae area

• Chlorine$ (#>$ nitroen$ oxyen$ aron$ dissolved acetylene$ calibration ases

/hydroen$ methane$ C)$ etc.6 are stored in cylinders.

• All cylinders are stored in licensed covered storae sheds.

• 'ire hydrants and portable fire extinuishers are the measures ta+en to cambat any

emerency in the cylinder storae area.

• *alid licenses have been obtained in storin these cylinders and chlorine tonners.

• The interity test certificate has been obtained from the supplier of these cylinders.

10.31 CONTR$CTOR S$(ETY SYSTEM

• Io contract wor+ers are directly involved in plant operations.

10.32 S$(ETY (OR CUSTOMERS @INCLUDING M$TERI$L S$(ETY D$T$

SHEETA

The material safety data sheets of all hazardous chemicals are available in the plant.

11.0 RECOMMEND$TIONS


44/46

2. ;e suest to more AP)# study trainin to the plant’s enineers. ;e

also advised to provide AP)# study report in the plant..

@. ;e are advice to develop manual control procedure of process parameter

for the sensitive< critical trip % control system in case of failure of

automatic control system.

F. ;e advice to display ,> T!"#!&AT=&! caution board on cold

collector.

3. ,t was observed that emerency alarm in lift installed in =rea1, was out

of order so manaement is recommended that et it repaired as soon as

possible.

B. ,t was find out that ammonia as mas+ box was empty$ so manaement is

advised to ma+e it well maintained.

. "anaement is advice to record CCT* live coverae of critical

equipment$ which may helpful in case any emerency % for the analysis

of any misshapes occurred.

D. "anaement is advice to develop procedure for the treatment


45/46

2B.;e suest that ma+e a proper railin on stair of the dy+ed area of

naphtha storae tan+ and also suest increasin the width of stair.

24. ;e suest that Spend Catalyst /azardous

;aste6 storae shed dy+e should not be open. ;e are also suestin that

the heiht of the dy+e wall increase % size of the shed also requires more

space as per the quantity of the hazardous waste.

25. The audit team observed that storae area of

waste oil is not have ood house+eepin$ so in this reard manaement is

advised to improve house+eepin of storae area of waste oil.

@. ,t is also recommended that ma+e a proper

boundin at openin


46/46

pipe in hose box installed near hydrant points because in case of

emerency these are helpful for fire fihtin.

@B. "anaement is advice to place sand bas in the

whole plant at conspicuous places for the disposal of bombs in case of

terrorist attac+.

@. ;e are also suestin that manaement should

provide trainin of plant personnel for the terrorist attac+.

@D. ;e was observed that contract labours were not

usin helmets$ shoes % other ##!s$ so manaement is advised to ensure

use of ##!s by the contract labours.

@4. ,t was observed that bac+ horn on )mea @ was

out of order$ so manaement is advised to et it repair % also ensure that

all the movin vehicle have bac+ horn.

@5. "anaement is advice to identify trained

wor+ers

iffco.aonla.sa draft 08

Documents