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Laser System Solutions

ACSYS Lasertechnik GmbH

Leibnizstraße 9

70806 Kornwestheim · GERMANY

Phone: +49 (0) 7154 808 75 0

Fax: +49 (0) 7154 808 75 19

Email: [email protected]

Leipziger Straße 37

09648 Mittweida · GERMANY

Phone: +49 (0) 3727 996 909 0

Fax: +49 (0) 3727 996 909 19


Kalver Straße 20

58515 Lüdenscheid · GERMANY

Phone: +49 (0) 2351 679 980 0

Fax: +49 (0) 2351 679 980 29


www.acsys.de

ACSYS Lasertechnik US Inc.

2541 Technology Drive

Suite 404

Elgin, IL 60124 · USA

Phone: 816 882 2825

Fax: 847 844 0519


www.acsyslaser.com


PIRANHA in action witha hallmarking stamp.

Laser marking Page 26–43

Laser Applications

Laser engraving –25

Laser cutting Page 44–57

Laser welding Page 58–67

Table of contents

The Company

Foreword 07

Individuality 09

Laser processes 11

Made in Germany 15

Customer focus 17

ACSYS Team 19

Products and Technology

Introduction & Technology 21

OYSTER 31

PEARL 33

PIRANHA 35

BARRACUDA 37

SHARK 39

ORCA 41

INLINER 43

Customized Solutions 45

Options 47

Software

AC-LASER Software Suite 49

LAS – Live Adjust System 51

OPR – Optical Parts Recognition 52

DFC – Dynamic Focus Control 52

Assistive Systems 53

Service

Introduction 55

Commissioning & Training 57

Maintenance Packages 58

Spare Parts & Accessories 59

Customer Service 60

Conversion & Upgrading 61

Quality Management 63

Technical Specifications 65

Company 7

Foreword

As Managing Director and owner of this successful company, i am

proud to be able to work with a team of highly motivated and am-

bitious employees.

I consider myself team player and coach and i am committed to the

continuous sound development of the company. I have responsibi-

lities towards my employees and their families as well as our custo-

mers and business partners.

Our day-to-day activities are shaped by the use of the resources

and options that are available to us. We define our goals and strate-

gies in terms of a sustainable company development.

ACSYS – Your Partner for perfect system solutions in laser material processing.

Gerhard Kimmel

QR code for ACSYS image movie

Company 9

We‘re personally committed to setting the benchmark for quality and reliability.

Your need is our motivation - ACSYS Lasertechnik strives to be an un-

compromisingly customer-oriented partner for perfect laser materials

processing solutions.

Our customers benefit from the concentrated know-how of a team

of specialists that, by virtue of vision and innovative drive, is cons-

tantly expanding its knowledge to achieve best-of-breed customer

value. Fascination and personal engagement of every individual is

tangible at ACSYS, and becomes part of each and every one of our

customer-specific solutions.

From consultation to planning and from production to implemen-

tation in your operational process, we do not compromise in our

engagement to provide you efficiency and a competitive edge. From

marking, engraving, via cutting, welding and microprocessing all the

way to texturing a wide range of materials - wherever there is a need

for innovative and precise laser processing machines is where we are

committed to not only meet but to exceed expectations.

Individuality

Floating, seamless laser engraving on jewelery.

In each specific project requirement we see an active challenge.

Meeting these challenges allows us to expand our own technologi-

cal expertise to your advantage.

We have solutions in all disciplines of laser material processing.

ACSYS offers the latest technology for laser marking, laser engraving,

laser cutting, laser welding and laser digitizing. Wether a Stand-alo-

ne system or a combination of several laser processes, our solution-

oriented ingenuity and our reliability are targeted towards meeting

your individual demands.

We also help you to improve your company’s profitability by deve-

loping highly productive and reliable system solutions while keeping

your economic considerations in mind.

Laser processes

3D Laser engraving and Multi-Frosting of a coining die.

The highest level of precision and efficiency is the benchmark we have set for ourselves.

Company 11

Laser engraving

Unlike other processes, laser engraving involves

no contact whatsoever. The laser light is used

to melt and evaporate the material. There is no need to

fasten the workpiece in place during processing. The la-

ser allows microengravings up in the micrometer range.

Laser marking

There are hardly any materials that cannot be

marked by laser. Laser marking is waterproof,

will not wipe off, and is very durable. You can quickly

create in an automated process customised to individual

requirements. The material determines the particular la-

ser technology and the use of energy.

„Fortuna Redux“ - The first cylinder design coin in the world. A collaboration with the Polish Mint in Warsaw. QR-Code for „Fortuna Redux“ movie

Company 13

Laser welding

ACSYS laser processing systems are designed

for very fine and precise welding processes.

Depending on the material, different methods are used.

The welding systems work without any material allo-

wance. A flexible output and pulse design makes it pos-

sible to generate particular pulse shapes and pulse trains

for special effects.

Laser cutting

Laser cutting is a thermal separating method

in which complex geometries are generated

with the help of a focused laser beam. Various metals,

plastics, organic materials, and other materials can be

processed.

Laser digitizing

Laser digitizing is based on the conoscopic ho-

lography method, allowing extremely precise

3D digital images of most surfaces. The resulting 3D file

can be used for production and reproduction and can be

easily processed in the CAD software.

ACSYS -Champion in all disciplines.

Made in Germany is the quality we promise. We realize this com-

mitment with our in-house development of hard- and software, as

well as a substantial vertical manufacturing range for our in-house

machine production. Only premium components made by reputed

manufacturers are being used in our systems.

National and international requirements are met by our comprehen-

sive and TÜV-certified quality management system in compliance

with ISO 9001: 2008.

Being a mid-sized and owner-operated enterprise, a solid and

healthy economical basis is among our top priorities. This provides us

the best-possible basis for mutually trustful long-term cooperations

with our customers, suppliers and our employees.

Made in Germany

We highly appreciate active customer rapport.

2.5-D laser engraving in brass with pre-defined edge angles.

Company 15

ACSYS Kornwestheim HQ in Kornwestheim

ACSYS Mittweida Production and development center

ACSYS Lüdenscheid Competency and Sales Center

ACSYS Locations

ACSYS Lüdenscheid

ACSYS Mittweida

ACSYS Kornwestheim

Where ever you are, we‘re never far.

Argentina · Australia · Austria · Brazil · Canada · China · Denmark · Finland · France · Germany · Greece · Hungary · India · Israel · Italy · Japan · Malaysia · Norway · Philippines · Poland · Portugal · Romania · Russia · Saudi Arabia · Sweden · Switzerland · Singapore · Slovakia · Spain · Taiwan · Thailand · Turkey · UK · USA · Vietnam

Company 17

Multiple locations in Germany, branches and trade partners in all

important industrialized nations allow us to be close to our custo-

mers - globally. Combined with our headquarters in Kornwestheim,

the Research- and Development Center in Mittweida and the Sales

Center in Lüdenscheid, they form the global ACSYS - Network, which

facilitates ongoing exchange of knowledge and experience.

This immediate closeness to our customers gives us a direct line to

your tasks and questions. Upon your request, utilizing the ACSYS

„Direct Access Line“ allows us to directly dial into your ACSYS ma-

chine for immediate online diagnostics access. Further, our local

associates are available on location to answer your questions. The

experience we gain in the various countries is consolidated in our

Knowledge-Pool, so that customers everywhere may benefit from

our global presence. The goal is a profound and deep understanding

of other cultures - because it is a prerequisite for real closeness.

Closeness to our customers

„Seven New Wonders of the World“ - The first sphere coin in the world

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Company 19

The dedication of each individual in the company has an effect on

reaching the overall result.

The great dedication of the ACSYS team to perform well makes it

possible to experience „service for our customers“ a new each day

in every area of the company.

We draw our wealth of ideas from the synergy produced by combining

specialists with many years of experience and the new generation

of employees with a solid basic technical and scientific knowledge.

We cooperate with higher education institutions and universities,

and every year we offer young people the chance to an internship or

an apprenticeship in administrative and technical vocations.

The result is a highly motivated and reliable team that is highly regar-

ded by customers. ACSYS is a successful enterprise that is very proud

of its employees. Deep engraving of a date stamp.

Realizing, understanding, implementing – Inspired by ongoing dialog with the most important inspiration of all – our customers.

ACSYS Team

PEARL Laser table system P. 33

PIRANHA® Laser processing system P. 35

BARRACUDA® Laser processing system P. 37

SHARK® Laser machining center P. 39

ORCA® Laser machining center P. 41

INLINER Laser integration solution P. 43

INDIVIDUAL Customized solutions P. 45

Laser marking I Laser engraving I Laser cutting I Laser welding I Laser digitizing

OYSTER® Tabletop laser machine P. 31

Products and Technology 21

The ACSYS product range offers an ideal system for every task in la-

ser materials processing. Unrivaled adaptability allows every standard

machine to be customized into a customer-specific solution.

The application determines the configuration. We integrate various

types of lasers, e.g. fiber laser, or CO2 laser of a wide variety of classes

and wavelengths. We configure a production tool perfectly designed

for your individual requirements by customizing configurations with

additions such as multi-axis functionality for linear and rotational mo-

vements and adding special modules such as camera-programming

using the LAS – Live Adjustment System, the ODC depth measuring

system or the OPR - optical parts recognition.

ACSYS Laser systems

ACSYS Laser systems – from standard to customized solutions.

3D Micro laser engraving of a step chip breaker.

1.

2.

The very beginning of the production chain is ACSYS metal works. It‘s

where the base frame of the laser system is made from high-tensile

steel or in combination with polymer concrete and granite. Highest

precision processes are the basis for the premium quality and dura-

bility of ACSYS laser systems.

A holistic view of machine and workpiece handling allows us to

achieve highly precise, uncompromisingly tailor-made solutions for

processes and products. Our expansive in-house production depth

provides the basis for a highest measure of flexibility in our laser

systems.

Heavy Metal & Hard Rock

1. Laser frosting – Comparison of various surfaces frosted with a laser.

2. 3D Laser engraving – various textures in metal – blank diameter 34 mm.


More efficiency in production and service – we‘re pacemakers for your laser processing.

Colorful Rainbow effect laser engraving on a coining die.


Mechanical production provides the flexibility of the system. This is

where every individual laser system is equipped with a traveling axle

and optional expansions.

Our wide range of available machines allows us to flexibly accommo-

date product- and production-specific requirements with customized

system solutions.

Unisono – mechanical precision

Individual and expedient production adjustment while simultaneously reducing the setup time.

The electrical department receives perfectly prepared mechanical

systems. Here, every system is equipped with the desired drive- and

control system, and motor modules are tested for functionality.

For us, reliability is not only a quality criterion, but a basic element of

our corporate and product philosophy.

Intelligent wiring of the individual modules creates a highly efficient

and flexible functionality of the overall system. Our systems commu-

nicate using state-of-the-art bus systems technology and peripherals.

Electronic wiring

For us, reliability is not only a quality criterion.

Day-night design of aEngine start-stop switch.

1. 2. 3.

4. 5. 6.

Iron / Steel

Gold / Silver / Copper

Aluminum

Glass

Silicium

Human visual field

1000 nm100 nm

10 %

30 %

40 %

50 %

60 %

70 %

532 nmGreen Laser

355 nmUV Laser

1064 nmNd:YAG Laser1064 nm Yb: Fiber laser

10 600 nmCO

2 Laser

20 %

10 000 nm

Laser diagram

Absorption

Wavelength

355 nm

®

Laser source

®

Laser source

355 nm

®

Laser source

®

Laser source

355 nm

®

Laser source

®

Laser source


ACSYS offers various laser sources for a wide range of materials

and processing methods. With a power range of 0.5 to 1000 Watts

available, we can find the ideal configuration for every conceivable

application. Our portfolio encompasses everything from fiber lasers

and diode-pumped lasers to CO2 lasers, that may be deployed eit-

her as pulsed laser or as cw-laser beam source. All beam sources

used in laser machines by ACSYS are extremely low-maintenance,

of exceptionally high durability and almost always air-cooled.

ACSYS laser experts can assist you with their profound know-how

and comprehensive testing in finding the most suitable laser source,

or in individual cases even a mix of different types of beam sources,

that will fulfill your requirements in the best possible way. The inclu-

ded chart provides an overview of the laser sources and wavelengths

in reference to the absorption rates of various materials.

Perfect symbiosis of laser and machine.

ACSYS laser machines are of a modular design. This allows the

ACSYS engineers to perfectly fine-tune the entire system to your par-

ticular requirements. Furthermore, ACSYS is offering a wide range of

optional modules, to broaden the scope of the laser system‘s appli-

cation even further.

Laser

The heart of the material processing systems by ACSYS.

Annealing marking on stainless steel.

1. Circumferential, seamless laser engraving on a cambered silver ring. 2. Laser fusion cutting of 5 mm acrylic glass. 3. Laser frosting – Various surface frostings. A patent pending method to create realistic sand-blaster effects, developed by ACSYS.

4. 3D laser engraving on graphite electrode (gap width 0.8 mm).

5. Laser fusion cutting of 1 mm stainless steel sheet.

6. Laser marking along the circumference of a dental bur.

OYSTER® Compact and flexible.

OYSTER®

Laser marking, laser engraving

max. workpiece weight 20 kg

Materials Metal, plastic, composites

max. working area (mm) 285 x 0 x 225(with optional x-axis)

Technical Data


This compact system provides an economical way to get started in

laser marking. The table system is outstanding for individual parts

and small series of a wide range of materials. The OYSTER is used

whenever small parts must be marked or engraved quickly, flexib-

ly and with high quality. Due to the table layout, the machine can

be set up at any workstation without effort. Applications for the

OYSTER are mainly the jewelery, medical and tool industries, adverti-

sing and wherever laser marking and/or engraving could not be used

in the past for reasons related to space or cost.

OYSTER® – Tabletop laser machine

1. Lacquer abrasion of an automotive switch in night/day design. 2. Laser marking of diver bezels. 3. Laser markings on promotional items.

1. 2. 3.

Annealing marking of steel keys for keyboards.

PEARLInnovation in ergonomics.

Laser marking, Laser engraving


Materials Metal, plastics, composites

max. working area (mm) 25 x 25 x 300 (with crosstable)

PEARL

Technical Data

1.


The PEARL laser table system from ACSYS combines top-quality,

high-precision laser marking and engraving on filigree precision tools

and jewelry with excellent ergonomics and fast setup.

The PEARL system has been specifically designed to meet the needs

of workshops, labs and manufactories as regards ergonomics. The

PEARL combines a variety of practical innovations in a newly develo-

ped housing that was designed to a complete workstation.

The innovative operating Concept is based on the flexible single-pie-

ce machining system with the unique LAS - Live Adjust System from

ACSYS. The high-resolution camera preview reveals every little detail

of the workpiece, allowing for the positioning of layouts, logos, texts

and graphics with micrometer accuracy.

PEARL - Laser table system

High-precision laser engraving in titani-um and carbon.

1. PEARL machining chamber. Easy access to working area and LAS camera system.

2. Fine-detail 3D laser engraving of coining die and minted coin. The coin has been varnished after minting. 3. Special medal by Gravura Kunst-präge GmbH. The minting tools were produced with laser technology from ACSYS.

4. „Fortuna Redux“ - laser frosting and laser microtext application after chrome-plating of punching die.

2.

1.

3.

2.

1.

3.

PIRANHA®

Icon of precision.

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Laser digitizing, laser marking, laser engraving, laser cutting, laser welding


Materials Metal, plastic, composites, organics

max. working area (mm) 580 x 390 x 390

PIRANHA®

Technical Data


The top of the ACSYS line of products offers high performance at a

minimum of space requirements. Fiber laser systems with exceptional

beam quality make the PIRANHA a unique production machine for

laser marking and engraving. For high-precision marks such as punch

marks, fine engraving or 3D laser micro-engraving high-resolution

camera systems, precision packages and multiple axes systems with

up to 5 movable linear and rotary axes consisting of linear moving

columns or cross tables and rotary and swiveling dividing heads are

available. With rotary tables, tag feeders, foil handling or special at-

tachments, the PIRANHA offers ideal adjustment possibilities for any

task. Perfection in laser engraving – by ACSYS.

PIRANHA® – Laser processing system

1. Punch for authenticity certification of jewelery. 2. Lasered scale with „twist“ on a turned twist drill. 3. Inner marking and laser engraving of cambered rings.

4. Plastic marking of automotive illuminants.

2.1.

3. 4.

Precise circular marking of a miniature scale Ø 25 mm.

BARRACUDA® Flexible and versatile.





BARRACUDA®

Technical Data


Large-surface, segmented marking of stainless steel panels.

The all-in-one from ACSYS features a generously dimensioned and

easily accessible work area and offers enough space for large or pal-

letized workpieces. The vibration-free machine bed, made of vibra-

tion-inhibiting, temperature-stable polymer concrete is ideally suited

to industrial needs. The flexible layout of the BARRACUDA make it

the ideal basis for customer-specific solutions.

High-performance fiber- or diode-pumped lasers with high-speed

galvo heads guarantee the highest precision while offering shortest

machining times. Multi-axis solutions complement the BARRACUDA,

making it a partially or fully automated production unit.

BARRACUDA® – Laser processing system

1. Multiple-sides marking of electro-nics cases. 2. Deep engraving of date stamps.

3. Marking of a parallax-free drum scale of a spindle measurement system.

4. Floating, seamless laser engraving on carbon jewelery, and inside engra-ving on titanium.

2.1.

3. 4.

SHARK®

The sovereign class.

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max. working area (mm) 700 x 1000 x 120 (SHARK cut)

SHARK®

Technical Data


The flagship of the ACSYS line offers impressive performance and

extreme precision. It is ideal for fast marking, deep engraving, reli-

ef structure, filigree texturing or for producing 3D shapes with the

highest surface quality. The SHARK is also the basis of the SHARK

cut, the laser cutting center by ACSYS. Precision lasers with up to

1000 Watts ensure adequate power reserves. Up to 5 movable axes

with portal axles and additional rotary swiveling/panning axes for

the galvohead or workpiece offer maximum flexibility, even for lar-

ge or palletized workpieces and custom parts. Optional extensions

including image recognition, depth control, precision packages and

customer-specific special attachments leave no need unanswered,

and make the SHARK an ideal tool for industrial production.

SHARK® – Laser machining center

Segmented laser markings on a lubrication chart.

2.1.

3. 4.

1. 3D micro-engraving of a step chip breaker on a reversible plate. 2. Laser-remote-cutting of aluminum foil.

3. High-precision laser cutting of tubes.

4. Laser burn cutting of 5 mm steel.

ORCA®

Size does matter.

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Materials Metal, plastic, composites, organic


ORCA®

Technical Data


The ACSYS power system provides maximum flexibility in terms of

size and weight for a wide range of workpieces. Due to the flexible

workspace even large, heavy workpieces can be easily loaded, follo-

wed by marking and/or engraving at any desired location. Wide ope-

ning doors allow for loading by crane. Palletized workpieces can be

processed automatically. With up to 5 NC-controlled linear axes, the

ORCA offers a workable surface of at least 2800 x 1000 mm, thus

affording outstanding flexibility even for fully automated operation.

ORCA® – Laser machining center

1. Large-surface, segmented marking of stainless steel panels.

2. Laser engraving of a hob.

3. Automated processing of palletized or loose workpieces. 4. Laser engraving of cylinder heads.

Multiple-sides marking of electronics cases.

2.1.

3. 4.

INLINERExemplary integration.

Laser marking, laser engraving

max. workpiece weight variable


max. work area variable

INLINER

Technical Data


The versatile and flexible modular system offers a wide variety of

configuration options for laser marking, engraving and precision

cutting and welding. The system has numerous interfaces and is

specially designed for integration into individual workstations and

automated systems.

„Marking on the fly“ is one outstanding application for the INLINER sys-

tem in the area of conveyor belt production. Multi-head systems, preci-

sion packages and multi-axis systems with linear and rotary axes make

the INLINER a combination solution for all conceivable applications.

INLINER – Laser integration solution

Laser marking of a tool mount.

1. Plastics laser marking. 2. Marking of type labels.

3. Plastics laser marking of number keys.

4. Laser marking of a plotting scale compliant with DIN866.

2.1.

3. 4.

The ACSYS solution portfolio is the evidence: technological bound-

aries aren‘t static. Utilizing our specialized team of R&D engineers,

state-of-the-art 3D construction tools as well as our know-how of

many years affords us an unmatched creative potential; empowering

us to tackle tasks no one dared to approach before.

We, in close cooperation with our customers, design tailor-made

custom solutions and software applications. From planning phase

to testing under production environment conditions. Hundreds of

customer-specific solutions have been designed and built this way

over the last few years, all of them meeting the customer‘s require-

ments as ideally as possible.

INDIVIDUAL – Customized solutions

INDIVIDUAL Ideal customization.

Laser cutting of steel 5 mm.


max. workpiece weight variable


max. work area variable

INDIVIDUAL

Technical Data


5. SHARK Dual laser system. Two galvoheads and two laser sources allow for simultaneously wor-king processing two sides of a workpiece. Drawer system for loading and unloading during processing cycles.(QR-code for film, shown at right)

4. BARRACUDA OPR - Full automation with robotic grippers for palletized tasks. Two robotic grippers, a round table with two integrated dividing heads, two movable pallet carriers and the OPR from ACSYS for the fully automated processing of multiple components. (QR-code for film, shown at right)

3. The BARRACUDA with Roll-On Automati-on is loaded by a roller conveyor. A fully automated gripper system place the workpiece right in front of the horizontally aligned galvohead.(QR-code for film, shown at right)

2. The PIRANHA tag feeder can be fitted with multiple tag magazines, thus making it possible to process different sizes in a single step. Connectivi-ty to internal databases allows for loading serial numbers or entire layouts from various database systems. (QR-code for film, shown at right)

1. PIRANHA Multishift – Automation with pallet loads. The system can be loaded with up to 20 pallets at once. The OPR - optical parts recogni-tion recognizes position and alignment (rotation) of workpieces and processes the pallet autonomously. (QR-code for film, shown at right)

The customized solutions showcased here are me-rely an excerpt from our portfolio. More sample sys-tems can be found on our website at

www.acsys.de.

OPTIONS

For every need.

Using a wide range of ACSYS extensions and options,

we configure a production tool perfectly suitable to your

individual requirements.

1. High-Precision package

The High-precision package is the basis of all ACSYS

laser systems with a demand for very high accuracy. It

includes high-quality glass scales, a steel plate and high-

precision steel axes.

2. Manual and software-controlled

swiveling galvo heads

A manual or an electric swivelling galvo head can be

positioned from horizontal to vertical for laser processing

on various sides of even complex workpieces in almost

one step.

3. ASC – Automatic scanner calibration

The automatic calibration of the laser galvo head pre-

vents internal temperature drifts.

4. Manual and software-controlled dividing heads

Rotation and swiveling axis for the interior and exterior

marking of rings and cylindrical or conical workpieces.

NC- or manual control.

5. Rotary tables

The rotary table allows for the loading of a fixed parts

mount inside the machine while the lasering process is

in progress, thereby reducing cycle times.

6. NC-controlled cross table

This type of cross table is used to extend the workable

area along the X- and Y- axes.

1. 2. 3.

4. 5. 6.


7. 8. 9.

10. 11. 12.

7. ODC - Online Depth Control

μ-exact material removal on depth engraving and 3D

engraving ensures high-precision results. Contactless the

ODC - module measures the current depth of engraving

and adjusts the laser to the exact target depth. The ODC

is based on the technique of conoscopic holography.

8. Positioning systems

The positioning system places the workpiece at a desired

location in accordance selected manual or NC-controlled

settings.

9. Tag magazine feeder

The tag magazines can easily be adjusted for standard

and custom workpiece sizes. It places the stack content

exactly under the laser lens for precise laser marking and/

or engraving.

10. Safety light barrier

Safety light barriers provide an additional safety feature

for machine operators. If an object crosses the barrier,

the current movement of rotation, swivel and linear axes

in the area of the operator is stopped immediately. It also

can be used for start-stop automatism processes.

11. Dual-head laser systems

Two laser galvoheads allow for laser marking and engra-

ving of a workpiece in one process step.

12. DFS - Dual focus system

The dual focus system indicates immediately if the laser

machining head has the right focal distance to the work-

piece. It can also determine the proper focal distance for

surfaces that are hard to reach or measure.

AC-LASER Laser Software Suite.

Software 49

Discover the new dimensions of laser processing. AC LASER Soft-

ware is the ideal software package for laser material processing.

AC-LASER offers you all the important tools for your work in a

homogeneous, intuitive environment – from production of simple

marks to manufacturing of complex 3D engravings for single unit

manufacturing or series production.

Achieve outstanding results with the powerful modules of the

AC-LASER Software. The graphical user interface allows you to im-

plement each request in the shortest possible time, without having

to compromise in design or quality. Intelligent image processing

functionalities reduce set-up times to a minimum.

AC-LASER Software affords you uncompromising productivity. Close

integration and uniform functionality of the different modules allow

you to implement your ideas and requirements consistently.

Software made by ACSYS

ACSYS Software – for optimal processes.

Laser fine-cutting of metal

Plotting scale according to DIN866 for comparison.

B 1 mmH 0,2 mm

Image recognition –know-how you can see.

Laser-remote-cutting of aluminum foil.

Keyfeatures

Camera image The LAS - Live Adjust System function ensures precise positioning even for extremely small workpieces.

Multi-axis functionality Up to 7 controlled axes can be traversed via a simple mouse click or fully automatically.

3D Functionality Comprehensive editing possibilities for 3D engravings with inte-grated depth control and digitizing features.

Custom programming Customer-specific layout- and process programming with databa-se connectivity.

Professional word processing Line spacing, tracking- and record type modifications can easily be programmed or modified using any font installed with Windows.

Intuitive user interface Various user interface standards are available. From „Easy Mode“ to customer-programmable user interfaces - the intuitive layout of AC-LASER facilitates quick and creative workflows.

Material-Parameter-Assistant Easy searching of suitable laser parameters for a wide range of materials. Automatic parameter scale creation from an extensive parameters database.

Barcode and DataMatrix-Code Powerful editing module for barcodes and datamatrix codes.

Dual-laser control The software is capable of managing and controlling two laser sources simultaneously.

Split Layout Intelligent segmentation. Large-surface engraving of flat- or roun-ded surfaces is „intelligently“ segmented and executed seamlessly.

Multiple ExecutionIntelligent batch processing. The laser system is capable of auto-nomously controlling a task, thereby processing multiple blanks over night or a weekend.

Software 51

LAS – Live Adjust System. Dual camera (external + internal through the beam path of the laser).

The camera-based LAS – Live Adjust System reduces setup comple-

xity considerably, and facilitates precise positioning even of small

workpieces. A continuous, digital zoom feature reveals the detailed

features of the workpiece. Layouts can be placed very precisely in

this manner. An exact preview projects the target result on screen.

New layouts can be created directly on the workpiece without ha-

ving to take measurements again.

LAS – Live Adjust System®

Efficiency with ACSYS The camera adjustment module LAS – Live Adjust System at a glance. 1. Phase: Insert part to be processed.2. Phase: Zooming and aligning of text, images, 3D models on the workpi-ece shown on a monitor directly.3. Phase: Starting laser processing.4. Phase: Just pick-up a perfect result and proceed to the next project.

LAS – Live Adjust System®

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Seeing and recognizing aren‘t the same...

Laser cutting of 5 mm wood.

The dynamic focus control makes it possible to modify

the focal point while the laser process is in progress. This

allows for the handling of open die surfaces without op-

tical distortions or quality compromises. The time-consu-

ming segmentation of the layout into several focus layers

is obsolete.

DFC – Dynamic Focus Control

The optical parts recognition enables the fully automatic

processing of non-palletized, loose parts. The software

recognizes the position and rotational angle of the work-

piece, and processes it at the trained location.

OPR – Optical Parts Recognition

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Software 53

Assistive systems.

The 3D-assistant facilitates convenient creation of com-

plex 3D- and micro-engravings. A graphical preview

makes setting up the workpiece easy. Automated post-

adjustment of the laser focus facilitates top quality re-

sults even in very deep 3D engravings. Targeted laser-

parameterization affords very high surface qualities.

3D-Assistant

Material-Parameter-Assistant

The Material-Parameter-Assistant offers easy searching

of laser parameters suitable for a wide variety of ma-

terials. Automatic parameter scale creation on the res-

pective material and subsequent comparison within the

software produce outstanding results easily and quickly.

The ACSYS Service – The customer is still king!

Service 55

You are our focus. Regardless of which ACSYS unit you use, you will always re-

ceive the best service for the entire life cycle of the system.

1. Commissioning & Training

Service from the start. From the moment we begin installation, our Starter Trai-

ning package will provide you with the necessary information to use and service

your system. Page 57

2. Service Packages

ACSYS laser systems are extremely robust and reliable. But for even more security

we offer a range of service packages at fixed prices. Annual fees make it possible

to plan your yearly maintenance and operating budgets. Page 58

3. Spare Parts & Accessories

Quality without compromises. Nearly all replacement and wear and tear parts for

ACSYS laser systems are available immediately from our stock. Original ACSYS

parts are of course perfectly suited to your machine. Page 59

4. Customer Service

ACSYS is a partner to its customers. Our highly trained and professional staff is

standing by to assist you. We first decide whether the problem can be solved

remotely or if a service technician needs to come to your site. Page 60

5. Conversions & Upgrades

Your ACSYS laser system rising to new challenges. We can optimize availability

for your system as well as increase its efficiency. Conversions and upgrades can

be implemented for all ACSYS systems at any time. Page 61

Service

Laser fine-cutting of Polyimide-foil (Kapton-foil).

Your advantage

Installation and commissioning

by professionals with manufacturing expertise.

On-site training by competent

ACSYS professionals.

Maintenance and application advice in

order to safeguard your production.

Modular training concept.

Service 57

By the time our systems leave the production facility, they have alrea-

dy been subjected to a series of comprehensive tests. This guaran-

tees you not only a high-quality product but also quick setup times at

your facility. After delivery, the laser system is installed and calibrated

by our experienced specialists. They then review and optimize each

parameter for your production purposes.

As part of the start-up and Starter Training service, our ACSYS ex-

perts will provide you with valuable advice for effectively using and

maintaining your new ACSYS system. This increases the efficiency

of your machine, minimizes downtime and protects your long-term

investment.

In the context of a deepening course, you reflect on your experience

and expand your knowledge.

The modular structure of the training provides you with in-depth

knowledge from different areas of laser processing for your parti-

cular industry. In addition, we offer an analysis of your production

processes and training requirements, which enables us to tailor the

training to suit your company.

Commissioning & Training

Laser-Remote-Cutting of Carbon.

®

ACSYS service packages enable you to plan your maintenance

and operating budgets. The modular structure also

allows you to expand the services you wish to receive.

BASIC

Our remote maintenance service provides you with

rapid support. This prevents unnecessary on-site calls.

ADVANCED

Regular maintenance intervals. Potential malfunctions caused by

wear and tear are identified before they can become a problem.

EXCLUSIVE

Expanded service, maximum security and cost transparency

for your ACSYS laser systems.

Service Packages

Your advantage

We effectively preserve the value of your laser system

Maximum machine availability

Plan your maintenance and operating budgets in advance

Fewer repairs

®

Service 59

Replacement parts, wear and tear parts and accessories. Quality

from one source, without compromise. The main focus of ACSYS

Service is to minimize troubleshooting times while simultaneously

getting your systems back up and running as quickly as possible.

Smooth and effective operations are only possible if the various sys-

tem elements are built to work together. This is especially true for the

optical and electronic components within a laser system. The consis-

tency and suitability of materials are the most important requirement

for replacement parts.

You can send us a message via telephone, e-mail or post: ACSYS

Service will be with you as quickly as possible. The ACSYS logistics

center always has a wide selection of parts in stock. Regardless of

how you order, our logistics team makes sure that your parts go out

as rapidly as possible. This enables us to increase the availability of

your machine.

In addition to providing you with the quality you need, our sophis-

ticated structures and revolutionary design guarantee that ACSYS

laser systems can be quickly serviced and wear and tear parts easily

replaced.

Spare Parts & Accessories

Laser welding of speedometer panels in the automotive industry.

Online and at the ready. In many cases, an on-site visit by a service

technician is not even necessary. We have made it possible to con-

nect all ACSYS systems directly to the ACSYS service center. After

receiving your authorization, we log into your ACSYS unit directly in

order to immediately analyze and correct any operator, parameter or

programming errors. Online support even enables our technicians to

search specifically for defective components.

If an on-site visit is deemed necessary, ACSYS has a worldwide net-

work of representatives and partners with service specialists near

you. Our experienced technicians have all been thoroughly trained

and regularly take part in advanced seminars to stay on the cutting

edge of technology. You can rely on their qualifications.

Our service centers are connected. ACSYS service technicians are

therefore able to call up the configuration and history of every indi-

vidual ACSYS unit and respond quickly to its needs. Customer benefit

is the focus of our business.

Your advantage

Online support for immediate assistance

Faster service in case of malfunction

Solid support network

High standard of training and quality among our service technicians

ACSYS Customer Service

ACSYS – Tech support around the world.

Service 61

Updates and upgrades. Our service experts can do conversions on

your laser systems according to your needs and using the latest AC

laser software and technology. Our software was developed in-house

and is constantly being improved and expanded. New functions and

control features are also part of the technical evolution, along with

continuous improvements in efficiency. This enables you to integrate

the latest hardware and software technologies into existing ACSYS

systems. And our service team can even retrofit your machines at any

time to increase functionality.

Ask us about retrofitting:

LAS – Live Adjust System

Double Focus System

Dividing heads

OPR – Optical Parts Recognition

Automation components

Laser sources

And loads of other options. The trendsetting design also makes it

possible to upgrade ACSYS laser systems to perform in higher out-

put classes. Give your lamp- or diodepumped laser unit a new, more

efficient fiber laser system and enjoy a wider range of parts.

Conversions & Upgrades

®®

Laser welding of threaded heads on micro valves.

0,5 mm

The ACSYS quality management is continuously subject to the

ISO 9001 standard as defined by TÜV Deutschland, and guarantees

consistent quality of our manufacturing processes as well as of the

technical components of our suppliers.

Laser systems are subjected to many tests in order to check them

„inside out“, and out project engineers use state-of-the-art testing

equipment to achieve perfect calibration.

The pre-inspection by our customers is usually performed at ACSYS

Mittweida. This is where functionalities and features of the system

are presented to the customer and explained in detail. Possible mo-

difications or extensions can be discussed and implemented directly

at the manufacturing site. Only after you have taken acceptance of

the system will it be packed and shipped.

Quality Management

Our laser systems are reliable performers.

Service 63

Laser-welding of a hollow shaft.

Laser-welding of ball-bearings

QR-Code to the technical data of the laser systems from ACSYS.


Technical Specifications

In order to meet the rapid technical progress, at this point we re-

nounce an imprint of the technical information for our laser machines

and systems.

Instead, we offer you the opportunity to scan QR codes with your

smartphones or tablets to get the technical data of our products

available on our website.

On the next page you will find QR codes with direct reference to the

specifications of each laser system.

Please feel free to contact us directly:

Phone: +49 (0) 7154 808 75 0

Fax: +49 (0) 7154 808 75 19

EMail: [email protected]

Facts & Figures -always up to date.

Technical Specifications Machine

Laser welding of electronic components.

OYSTER. To the technical data of the product line OYSTER.

PEARL. To the technical data of the product line PEARL.

PIRANHA. To the technical data of the product line PIRANHA.

BARRACUDA. To the technical data of the product line BARRACUDA.

SHARK. To the technical data of the product line SHARK.

ORCA. To the technical data of the product line ORCA.

INLINER. To the technical data of the integration solution INLINER.

EAGLE. To the technical data of the laser digitizing system EAGLE.

LASER

ACSYS offers various laser sources for a wide range of materials. With a power range of 0.5 to -1000 Watts available, we can find the ideal configuration for every conceivable application.

355 nm

®

Laser source

®

Laser source

355 nm

®

Laser source

®

Laser source

355 nm

®

Laser source

®

Laser source


Technical Specifications Software

AC-LASER

Recommended Microsoft® Windows® 7Prozessor with at least 1,8 GHz2 GB RAM1 GB available hard disk memoryUSB 2.01 serial interfaceScreen resolution 1680 x 1050 px

Language versions German, English, French, Italian

Security The software is protected by a product-specific dongle.

Interfaces CANopen, Profibus, RS232, LAN, Digital IO (SPS)

File import STL, DXF, DWG, PLT, JPEG, BMP, HP-GL, HP-GL/2, SVG

Text processing Line spacing, changes in tracking and record type to professional standardsare possible with any font installed in Windows.

3D functionality Extensive 3D processing module for a wide range of formats.

Database connection For automation purposes, AC-LASER offers data interface options for databases and ERP-systems, as well as to other data sources like Excel or text files.

Barcode and DataMatrix-Code Powerful editing module for barcodes and datamatrix codes.

Special programming Customer-specific programming, user interfaces and control programming are possible.

Multiple Execution The laser system can control your tasks overnight or on the weekend full automatic and process multiple blanks.

LAS – Live Adjust System Camera-based processing of graphics and text directly on the workpiece.

OPR – Optical Parts Recognition Full automatic detection and machining of unpalletised, loose parts.

DFC – Dynamic Focus Control The dynamic focus control makes it possible to modify the focal point while the laser process is in progress. The time-consuming segmentation of the layout into several focus layers is obsolete.

ODC – Online Depth Control μ-exact material removal for keyhole and 3D engraving ensures highly precise results. Free-form surfaces can also be sampled and digitized with the ODC module, making them easy to process.

Remote Control The online connection „ACSYS - Direct Access Line“ for service, support or training, allows us to assist you directly on your system with complex tasks, to support you with training for new software-based technology or to provide you with remote maintenance service as quickly as possible in case of improper functionality.

Custom programming Customer-specific layout- and process programming and database connectivity.

Intuitive user interface Various user interface standards are available. From „Easy Mode“ to customer-programmable user interfaces - the intuitive layout of AC-LASER facilitates quick and creative workflows.

Material-Parameter-Assistant Easy searching of suitable laser parameters for a wide range of materials. Automatic parameter scake creation.

Split Layout Intelligent segmentation. Large-surface engraving of flat- or rounded surfaces is „intelligently“ segmented and executed seamlessly.

Dual-laser control The software is capable of managing and controlling two laser sources simultaneously.

All statements current as of the print date of this publication. Binding infor-

mation available upon request! The values given are maximum values and

may vary depending on configuration and variation!

ACSYS Lasertechnik GmbH

Leibnizstrasse 9

70806 Kornwestheim

GERMANY

www.acsys.de

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