melin tool countersinks - premium cobalt countersinks sept 2005.pdf · melin tool countersinks...

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MELIN TOOL COUNTERSINKS SEPTEMBER 2005 GENERAL PURPOSE PAGE SPECIAL USE Zero Flute, Single Edge - HSS 2 Center Reamer, 3 & 4 Flute - HSS 7 Zero Flute, Single Edge - Cobalt HSS 2 Drill Point, 4 Flute - HSS 8 Single Flute - HSS 2 Drill Point, 4 Flute, DE - HSS 8 Single Flute - Cobalt HSS (M42) 3 Drill Point, 4 Flute, DE - Carbide 8 Single Flute, TiN Coated - Cobalt HSS 3 Machine CS, 4 Flute - HSS 9 Single Flute, DE - HSS 3 Combined Drill & CS - HSS 9 Single Flute - Carbide 3 Combined Drill & CS - Carbide 9 Single Flute, DE - Carbide 4 * Extra Long CS - Single Flute 9 4 Flute - HSS 4 * Extra Long CS - Six Flute 9 4 Flute, DE - HSS 4 4 Flute - Carbide 5 TECHNICAL INFORMATION 10 4 Flute, DE - Carbide 5 6 Flute - HSS 5 6 Flute, DE - HSS 6 * NEW TOOLS!! 6 Flute, TiN Coated - Cobalt HSS 6 6 Flute - Carbide 6 6 Flute, DE - Carbide 7 6 Flute, NC - HSS 7 6 Flute, NC - Carbide 7 TABLE OF CONTENTS www.endmill.com ~ (800) 521-1078

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Page 1: MELIN TOOL COUNTERSINKS - Premium Cobalt Countersinks Sept 2005.pdf · MELIN TOOL COUNTERSINKS SEPTEMBER 2005 GENERAL PURPOSE PAGE SPECIAL USE Zero Flute, Single Edge - HSS 2 Center

MELIN TOOL COUNTERSINKS

SEPTEMBER 2005

GENERAL PURPOSE PAGE SPECIAL USEZero Flute, Single Edge - HSS 2 Center Reamer, 3 & 4 Flute - HSS 7Zero Flute, Single Edge - Cobalt HSS 2 Drill Point, 4 Flute - HSS 8Single Flute - HSS 2 Drill Point, 4 Flute, DE - HSS 8Single Flute - Cobalt HSS (M42) 3 Drill Point, 4 Flute, DE - Carbide 8Single Flute, TiN Coated - Cobalt HSS 3 Machine CS, 4 Flute - HSS 9Single Flute, DE - HSS 3 Combined Drill & CS - HSS 9Single Flute - Carbide 3 Combined Drill & CS - Carbide 9Single Flute, DE - Carbide 4 * Extra Long CS - Single Flute 94 Flute - HSS 4 * Extra Long CS - Six Flute 94 Flute, DE - HSS 44 Flute - Carbide 5 TECHNICAL INFORMATION 104 Flute, DE - Carbide 56 Flute - HSS 56 Flute, DE - HSS 6 * NEW TOOLS!!6 Flute, TiN Coated - Cobalt HSS 66 Flute - Carbide 66 Flute, DE - Carbide 76 Flute, NC - HSS 76 Flute, NC - Carbide 7

TABLE OF CONTENTS

www.endmill.com ~ (800) 521-1078

Page 2: MELIN TOOL COUNTERSINKS - Premium Cobalt Countersinks Sept 2005.pdf · MELIN TOOL COUNTERSINKS SEPTEMBER 2005 GENERAL PURPOSE PAGE SPECIAL USE Zero Flute, Single Edge - HSS 2 Center

2 2

MELIN COUNTERSINKSMELIN COUNTERSINKS

BODY DIA.

SHANK DIA. ENDS MATERIAL

GRADE 82

3/16 3/16 DE HSS HS0-3/16-821/4 1/4 DE HSS HS0-1/4-82

7/16 1/4 SE HSS HS0-7/16-829/16 1/4 SE HSS HS0-9/16-82

13/16 1/2 SE HSS HS0-13/16-821-1/8 1/2 SE HSS HS0-1-1/8-821-1/2 1/2 SE HSS HS0-1-1/2-82

ZERO FLUTE COUNTERSINKS - HSSSINGLE END* Designed with a radial relieved single edge for fast removal without chatter.* Made from HSS material. Also available in M42 8% cobalt. * 3/16” and 1/4” are double end.

BODY DIA.

SHANK DIA. ENDS MATERIAL

GRADE 60 82 90

1/4 1/4 DE M42 HSP0-1/4-60 HSP0-1/4-82 HSP0-1/4-907/16 1/4 SE M42 HSP0-7/16-60 HSP0-7/16-82 HSP0-7/16-909/16 1/4 SE M42 HSP0-9/16-60 HSP0-9/16-82 HSP0-9/16-90

13/16 1/2 SE M42 HSP0-13/16-60 HSP0-13/16-82 HSP0-13/16-901-1/8 1/2 SE M42 HSP0-1-1/8-60 HSP0-1-1/8-82 HSP0-1-1/8-90

ZERO FLUTE COUNTERSINKS - M42 8% COBALTSINGLE END* Designed with a radial relieved single edge for fast removal without chatter.* Higher heat and abrasion resistance for use on high-tensile alloys, stainless steel, and other hard to machine abrasive materials.* Made from M42 8% cobalt material. Also available in HSS.

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 120

1/8 1/8 HSS HS1-1/8-60 HS1-1/8-82 HS1-1/8-90 HS1-1/8-100 HS1-1/8-1203/16 3/16 HSS HS1-3/16-60 HS1-3/16-82 HS1-3/16-90 HS1-3/16-100 HS1-3/16-1201/4 1/4 HSS HS1-1/4-60 HS1-1/4-82 HS1-1/4-90 HS1-1/4-100 HS1-1/4-120

5/16 1/4 HSS HS1-5/16-60 HS1-5/16-82 HS1-5/16-90 HS1-5/16-100 HS1-5/16-1203/8 1/4 HSS HS1-3/8-60 HS1-3/8-82 HS1-3/8-90 HS1-3/8-100 HS1-3/8-1201/2 3/8 HSS HS1-1/2-60 HS1-1/2-82 HS1-1/2-90 HS1-1/2-100 HS1-1/2-1201/2 1/4 HSS HS1-1/2-60-1/4 HS1-1/2-82-1/4 HS1-1/2-90-1/4 HS1-1/2-100-1/4 HS1-1/2-120-1/45/8 3/8 HSS HS1-5/8-60 HS1-5/8-82 HS1-5/8-90 HS1-5/8-100 HS1-5/8-1205/8 1/4 HSS HS1-5/8-60-1/4 HS1-5/8-82-1/4 HS1-5/8-90-1/4 HS1-5/8-100-1/4 HS1-5/8-120-1/45/8 1/2 HSS HS1-5/8-60-1/2 HS1-5/8-82-1/2 HS1-5/8-90-1/2 HS1-5/8-100-1/2 HS1-5/8-120-1/23/4 1/2 HSS HS1-3/4-60 HS1-3/4-82 HS1-3/4-90 HS1-3/4-100 HS1-3/4-1207/8 1/2 HSS HS1-7/8-60 HS1-7/8-82 HS1-7/8-90 HS1-7/8-100 HS1-7/8-1201 1/2 HSS HS1-1-60 HS1-1-82 HS1-1-90 HS1-1-100 HS1-1-120

1-1/4 1/2 HSS HS1-1-1/4-60 HS1-1-1/4-82 HS1-1-1/4-90 HS1-1-1/4-100 HS1-1-1/4-1201-1/2 3/4 HSS HS1-1-1/2-60 HS1-1-1/2-82 HS1-1-1/2-90 HS1-1-1/2-100 HS1-1-1/2-1201-3/4 3/4 HSS HS1-1-3/4-60 HS1-1-3/4-82 HS1-1-3/4-90 HS1-1-3/4-100 HS1-1-3/4-120

2 3/4 HSS HS1-2-60 HS1-2-82 HS1-2-90 HS1-2-100 HS1-2-1202-1/2 3/4 HSS HS1-2-1/2-60 HS1-2-1/2-82 HS1-2-1/2-90 HS1-2-1/2-100 HS1-2-1/2-120

3 3/4 HSS HS1-3-60 HS1-3-82 HS1-3-90 HS1-3-100 HS1-3-120

SINGLE FLUTE COUNTERSINKS - HSSSINGLE END* Radial relief generated in the first 90 degrees behind the cutting edge ensures smooth, chatter-free cutting without overfeeding and makes the tool self-centering.* Black oxide surface treatment enhances tool life and prevents galling.* Excellent countersink for use in hand held applications.* Made from HSS. Also available in M42 8% cobalt and solid carbide.

Page 3: MELIN TOOL COUNTERSINKS - Premium Cobalt Countersinks Sept 2005.pdf · MELIN TOOL COUNTERSINKS SEPTEMBER 2005 GENERAL PURPOSE PAGE SPECIAL USE Zero Flute, Single Edge - HSS 2 Center

Phone: (800) 521-1078 | (216) 362-4200 Fax: (800) 521-1558 | (216) 362-4230 33

MELIN COUNTERSINKSMELIN COUNTERSINKS

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90

1/8 1/8 M42 HSP1-1/8-60 HSP1-1/8-82 HSP1-1/8-90 3/16 3/16 M42 HSP1-3/16-60 HSP1-3/16-82 HSP1-3/16-90 1/4 1/4 M42 HSP1-1/4-60 HSP1-1/4-82 HSP1-1/4-90 3/8 1/4 M42 HSP1-3/8-60 HSP1-3/8-82 HSP1-3/8-90 1/2 1/4 M42 HSP1-1/2-60 HSP1-1/2-82 HSP1-1/2-90 5/8 3/8 M42 HSP1-5/8-60 HSP1-5/8-82 HSP1-5/8-90 3/4 1/2 M42 HSP1-3/4-60 HSP1-3/4-82 HSP1-3/4-90 1 1/2 M42 HSP1-1-60 HSP1-1-82 HSP1-1-90

1-1/4 1/2 M42 HSP1-1-1/4-60 HSP1-1-1/4-82 HSP1-1-1/4-90

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 120

1/8 1/8 M42 HSP1-1/8-60T HSP1-1/8-82T HSP1-1/8-90T HSP1-1/8-100T HSP1-1/8-120T3/16 3/16 M42 HSP1-3/16-60T HSP1-3/16-82T HSP1-3/16-90T HSP1-3/16-100T HSP1-3/16-120T1/4 1/4 M42 HSP1-1/4-60T HSP1-1/4-82T HSP1-1/4-90T HSP1-1/4-100T HSP1-1/4-120T3/8 1/4 M42 HSP1-3/8-60T HSP1-3/8-82T HSP1-3/8-90T HSP1-3/8-100T HSP1-3/8-120T1/2 3/8 M42 HSP1-1/2-60T HSP1-1/2-82T HSP1-1/2-90T HSP1-1/2-100T HSP1-1/2-120T5/8 3/8 M42 HSP1-5/8-60T HSP1-5/8-82T HSP1-5/8-90T HSP1-5/8-100T HSP1-5/8-120T3/4 1/2 M42 HSP1-3/4-60T HSP1-3/4-82T HSP1-3/4-90T HSP1-3/4-100T HSP1-3/4-120T1 1/2 M42 HSP1-1-60T HSP1-1-82T HSP1-1-90T HSP1-1-100T HSP1-1-120T

1-1/4 1/2 M42 HSP1-1-1/4-60T HSP1-1-1/4-82T HSP1-1-1/4-90T HSP1-1-1/4-100T HSP1-1-1/4-120T

SINGLE FLUTE COUNTERSINKS - M42 8% COBALTSINGLE END* Excellent for countersinking abrasive, high-strength, heat resistant, exotic, and other difficult to machine materials.* Made from M42 8% cobalt material. Also available in HSS.

SINGLE FLUTE COUNTERSINKS - M42 8% COBALTSINGLE END, TiN COATED* TiN coated for higher surface hardness and better lubricity.* Coating can also help to enhance productivity and extend tool life.

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 110 120

1/8 1/8 HSS DHS1-1/8-60 DHS1-1/8-82 DHS1-1/8-90 DHS1-1/8-100 DHS1-1/8-110 DHS1-1/8-1203/16 3/16 HSS DHS1-3/16-60 DHS1-3/16-82 DHS1-3/16-90 DHS1-3/16-100 DHS1-3/16-110 DHS1-3/16-1201/4 1/4 HSS DHS1-1/4-60 DHS1-1/4-82 DHS1-1/4-90 DHS1-1/4-100 DHS1-1/4-110 DHS1-1/4-120

5/16 5/16 HSS DHS1-5/16-60 DHS1-5/16-82 DHS1-5/16-90 DHS1-5/16-100 DHS1-5/16-110 DHS1-5/16-1203/8 3/8 HSS DHS1-3/8-60 DHS1-3/8-82 DHS1-3/8-90 DHS1-3/8-100 DHS1-3/8-110 DHS1-3/8-1201/2 1/2 HSS DHS1-1/2-60 DHS1-1/2-82 DHS1-1/2-90 DHS1-1/2-100 DHS1-1/2-110 DHS1-1/2-1205/8 5/8 HSS DHS1-5/8-60 DHS1-5/8-82 DHS1-5/8-90 DHS1-5/8-100 DHS1-5/8-110 DHS1-5/8-1203/4 3/4 HSS DHS1-3/4-60 DHS1-3/4-82 DHS1-3/4-90 DHS1-3/4-100 DHS1-3/4-110 DHS1-3/4-120

SINGLE FLUTE COUNTERSINKS - HSSDOUBLE END* 2 cutting edges give you twice the tool life of a single end tool.* Made from HSS. Also available in solid carbide.

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 120

1/8 1/8 CARBIDE C1-1/8-60 C1-1/8-82 C1-1/8-90 C1-1/8-100 C1-1/8-1203/16 3/16 CARBIDE C1-3/16-60 C1-3/16-82 C1-3/16-90 C1-3/16-100 C1-3/16-1201/4 1/4 CARBIDE C1-1/4-60 C1-1/4-82 C1-1/4-90 C1-1/4-100 C1-1/4-120

5/16 1/4 CARBIDE C1-5/16-60 C1-5/16-82 C1-5/16-90 C1-5/16-100 C1-5/16-1203/8 1/4 CARBIDE C1-3/8-60 C1-3/8-82 C1-3/8-90 C1-3/8-100 C1-3/8-1201/2 3/8 CARBIDE C1-1/2-60 C1-1/2-82 C1-1/2-90 C1-1/2-100 C1-1/2-1205/8 1/2 CARBIDE C1-5/8-60 C1-5/8-82 C1-5/8-90 C1-5/8-100 C1-5/8-1203/4 1/2 CARBIDE C1-3/4-60 C1-3/4-82 C1-3/4-90 C1-3/4-100 C1-3/4-1201 1/2 CARBIDE C1-1-60 C1-1-82 C1-1-90 C1-1-100 C1-1-120

SINGLE FLUTE COUNTERSINKS - CARBIDESINGLE END* For highly abrasive and hard to machine materials.* For production applications in cast iron, alloy steel, or glass reinforced plastics.* Carbide eliminates the high cost of tool changes in production situations.* Rigid set up is a must - not suited for hand held applications.* Tools 3/8” and over have solid carbide heads on hardened steel shanks.

TiN

Page 4: MELIN TOOL COUNTERSINKS - Premium Cobalt Countersinks Sept 2005.pdf · MELIN TOOL COUNTERSINKS SEPTEMBER 2005 GENERAL PURPOSE PAGE SPECIAL USE Zero Flute, Single Edge - HSS 2 Center

4 4

MELIN COUNTERSINKSMELIN COUNTERSINKS

SINGLE FLUTE COUNTERSINKS - CARBIDEDOUBLE END* 2 cutting edges give you twice the tool life of a single end tool.* Made from premium submicron grain carbide. Also available in HSS.

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 110 120

1/8 1/8 CARBIDE DC1-1/8-60 DC1-1/8-82 DC1-1/8-90 DC1-1/8-100 DC1-1/8-110 DC1-1/8-1203/16 3/16 CARBIDE DC1-3/16-60 DC1-3/16-82 DC1-3/16-90 DC1-3/16-100 DC1-3/16-110 DC1-3/16-1201/4 1/4 CARBIDE DC1-1/4-60 DC1-1/4-82 DC1-1/4-90 DC1-1/4-100 DC1-1/4-110 DC1-1/4-120

5/16 5/16 CARBIDE DC1-5/16-60 DC1-5/16-82 DC1-5/16-90 DC1-5/16-100 DC1-5/16-110 DC1-5/16-1203/8 3/8 CARBIDE DC1-3/8-60 DC1-3/8-82 DC1-3/8-90 DC1-3/8-100 DC1-3/8-110 DC1-3/8-1201/2 1/2 CARBIDE DC1-1/2-60 DC1-1/2-82 DC1-1/2-90 DC1-1/2-100 DC1-1/2-110 DC1-1/2-1205/8 5/8 CARBIDE DC1-5/8-60 DC1-5/8-82 DC1-5/8-90 DC1-5/8-100 DC1-5/8-110 DC1-5/8-1203/4 3/4 CARBIDE DC1-3/4-60 DC1-3/4-82 DC1-3/4-90 DC1-3/4-100 DC1-3/4-110 DC1-3/4-120

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 110 120

1/8 1/8 HSS HS4-1/8-60 HS4-1/8-82 HS4-1/8-90 HS4-1/8-100 HS4-1/8-110 HS4-1/8-1203/16 3/16 HSS HS4-3/16-60 HS4-3/16-82 HS4-3/16-90 HS4-3/16-100 HS4-3/16-110 HS4-3/16-1201/4 1/4 HSS HS4-1/4-60 HS4-1/4-82 HS4-1/4-90 HS4-1/4-100 HS4-1/4-110 HS4-1/4-120

5/16 1/4 HSS HS4-5/16-60 HS4-5/16-82 HS4-5/16-90 HS4-5/16-100 HS4-5/16-110 HS4-5/16-1203/8 1/4 HSS HS4-3/8-60 HS4-3/8-82 HS4-3/8-90 HS4-3/8-100 HS4-3/8-110 HS4-3/8-1201/2 3/8 HSS HS4-1/2-60 HS4-1/2-82 HS4-1/2-90 HS4-1/2-100 HS4-1/2-110 HS4-1/2-1205/8 3/8 HSS HS4-5/8-60 HS4-5/8-82 HS4-5/8-90 HS4-5/8-100 HS4-5/8-110 HS4-5/8-1203/4 1/2 HSS HS4-3/4-60 HS4-3/4-82 HS4-3/4-90 HS4-3/4-100 HS4-3/4-110 HS4-3/4-1207/8 1/2 HSS HS4-7/8-60 HS4-7/8-82 HS4-7/8-90 HS4-7/8-100 HS4-7/8-110 HS4-7/8-1201 1/2 HSS HS4-1-60 HS4-1-82 HS4-1-90 HS4-1-100 HS4-1-110 HS4-1-120

1-1/4 1/2 HSS HS4-1-1/4-60 HS4-1-1/4-82 HS4-1-1/4-90 HS4-1-1/4-100 HS4-1-1/4-110 HS4-1-1/4-1201-1/2 3/4 HSS HS4-1-1/2-60 HS4-1-1/2-82 HS4-1-1/2-90 HS4-1-1/2-100 HS4-1-1/2-110 HS4-1-1/2-120

2 3/4 HSS HS4-2-60 HS4-2-82 HS4-2-90 HS4-2-100 HS4-2-110 HS4-2-1202-1/2 3/4 HSS HS4-2-1/2-60 HS4-2-1/2-82 HS4-2-1/2-90 HS4-2-1/2-100 NA HS4-2-1/2-120

3 3/4 HSS HS4-3-60 HS4-3-82 HS4-3-90 HS4-3-100 NA HS4-3-120

4 FLUTE COUNTERSINKS - HSSSINGLE END* 2 + 2 staggered flute design for smooth, chatter-free cutting.* Abundant chip clearance to work well in non-ferrous applications such as aluminum and plastic.* Made from HSS material. Also available in solid carbide.

4 FLUTE COUNTERSINKS - HSSDOUBLE END* 2 cutting edges give you twice the tool life of a single end tool.* Made from HSS. Also available in solid carbide.

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 110 120

1/8 1/8 HSS DHS4-1/8-60 DHS4-1/8-82 DHS4-1/8-90 DHS4-1/8-100 DHS4-1/8-110 DHS4-1/8-1203/16 3/16 HSS DHS4-3/16-60 DHS4-3/16-82 DHS4-3/16-90 DHS4-3/16-100 DHS4-3/16-110 DHS4-3/16-1201/4 1/4 HSS DHS4-1/4-60 DHS4-1/4-82 DHS4-1/4-90 DHS4-1/4-100 DHS4-1/4-110 DHS4-1/4-120

5/16 5/16 HSS DHS4-5/16-60 DHS4-5/16-82 DHS4-5/16-90 DHS4-5/16-100 DHS4-5/16-110 DHS4-5/16-1203/8 3/8 HSS DHS4-3/8-60 DHS4-3/8-82 DHS4-3/8-90 DHS4-3/8-100 DHS4-3/8-110 DHS4-3/8-1201/2 1/2 HSS DHS4-1/2-60 DHS4-1/2-82 DHS4-1/2-90 DHS4-1/2-100 DHS4-1/2-110 DHS4-1/2-1205/8 5/8 HSS DHS4-5/8-60 DHS4-5/8-82 DHS4-5/8-90 DHS4-5/8-100 DHS4-5/8-110 DHS4-5/8-1203/4 3/4 HSS DHS4-3/4-60 DHS4-3/4-82 DHS4-3/4-90 DHS4-3/4-100 DHS4-3/4-110 DHS4-3/4-120

Page 5: MELIN TOOL COUNTERSINKS - Premium Cobalt Countersinks Sept 2005.pdf · MELIN TOOL COUNTERSINKS SEPTEMBER 2005 GENERAL PURPOSE PAGE SPECIAL USE Zero Flute, Single Edge - HSS 2 Center

Phone: (800) 521-1078 | (216) 362-4200 Fax: (800) 521-1558 | (216) 362-4230 55

MELIN COUNTERSINKSMELIN COUNTERSINKS

4 FLUTE COUNTERSINKS - CARBIDESINGLE END* For highly abrasive and hard to machine materials.* For production applications in cast iron, alloy steel, or glass reinforced plastics.* Carbide eliminates the high cost of tool changes in production situations.* Rigid set up is a must - not suited for hand held applications.* Tools 3/8” and over have solid carbide heads on hardened steel shanks.

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 110 120

1/8 1/8 CARBIDE C4-1/8-60 C4-1/8-82 C4-1/8-90 C4-1/8-100 C4-1/8-110 C4-1/8-1201/4 1/4 CARBIDE C4-1/4-60 C4-1/4-82 C4-1/4-90 C4-1/4-100 C4-1/4-110 C4-1/4-1203/8 1/4 CARBIDE C4-3/8-60 C4-3/8-82 C4-3/8-90 C4-3/8-100 C4-3/8-110 C4-3/8-1201/2 3/8 CARBIDE C4-1/2-60 C4-1/2-82 C4-1/2-90 C4-1/2-100 C4-1/2-110 C4-1/2-1205/8 3/8 CARBIDE C4-5/8-60 C4-5/8-82 C4-5/8-90 C4-5/8-100 C4-5/8-110 C4-5/8-1203/4 1/2 CARBIDE C4-3/4-60 C4-3/4-82 C4-3/4-90 C4-3/4-100 C4-3/4-110 C4-3/4-1201 1/2 CARBIDE C4-1-60 C4-1-82 C4-1-90 C4-1-100 C4-1-110 C4-1-120

4 FLUTE COUNTERSINKS - CARBIDEDOUBLE END* 2 cutting edges give you twice the tool life of a single end tool.* Made from premium submicron grain carbide. Also available in HSS.

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 110 120

1/8 1/8 CARBIDE DC4-1/8-60 DC4-1/8-82 DC4-1/8-90 DC4-1/8-100 DC4-1/8-110 DC4-1/8-1203/16 3/16 CARBIDE DC4-3/16-60 DC4-3/16-82 DC4-3/16-90 DC4-3/16-100 DC4-3/16-110 DC4-3/16-1201/4 1/4 CARBIDE DC4-1/4-60 DC4-1/4-82 DC4-1/4-90 DC4-1/4-100 DC4-1/4-110 DC4-1/4-120

5/16 5/16 CARBIDE DC4-5/16-60 DC4-5/16-82 DC4-5/16-90 DC4-5/16-100 DC4-5/16-110 DC4-5/16-1203/8 3/8 CARBIDE DC4-3/8-60 DC4-3/8-82 DC4-3/8-90 DC4-3/8-100 DC4-3/8-110 DC4-3/8-1201/2 1/2 CARBIDE DC4-1/2-60 DC4-1/2-82 DC4-1/2-90 DC4-1/2-100 DC4-1/2-110 DC4-1/2-1205/8 5/8 CARBIDE DC4-5/8-60 DC4-5/8-82 DC4-5/8-90 DC4-5/8-100 DC4-5/8-110 DC4-5/8-1203/4 3/4 CARBIDE DC4-3/4-60 DC4-3/4-82 DC4-3/4-90 DC4-3/4-100 DC4-3/4-110 DC4-3/4-120

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 110 120

1/8 1/8 HSS HS6-1/8-60 HS6-1/8-82 HS6-1/8-90 HS6-1/8-100 HS6-1/8-110 HS6-1/8-1203/16 3/16 HSS HS6-3/16-60 HS6-3/16-82 HS6-3/16-90 HS6-3/16-100 HS6-3/16-110 HS6-3/16-1201/4 1/4 HSS HS6-1/4-60 HS6-1/4-82 HS6-1/4-90 HS6-1/4-100 HS6-1/4-110 HS6-1/4-120

5/16 1/4 HSS HS6-5/16-60 HS6-5/16-82 HS6-5/16-90 HS6-5/16-100 HS6-5/16-110 HS6-5/16-1203/8 1/4 HSS HS6-3/8-60 HS6-3/8-82 HS6-3/8-90 HS6-3/8-100 HS6-3/8-110 HS6-3/8-1201/2 3/8 HSS HS6-1/2-60 HS6-1/2-82 HS6-1/2-90 HS6-1/2-100 HS6-1/2-110 HS6-1/2-1205/8 3/8 HSS HS6-5/8-60 HS6-5/8-82 HS6-5/8-90 HS6-5/8-100 HS6-5/8-110 HS6-5/8-1203/4 1/2 HSS HS6-3/4-60 HS6-3/4-82 HS6-3/4-90 HS6-3/4-100 HS6-3/4-110 HS6-3/4-1207/8 1/2 HSS HS6-7/8-60 HS6-7/8-82 HS6-7/8-90 HS6-7/8-100 HS6-7/8-110 HS6-7/8-1201 1/2 HSS HS6-1-60 HS6-1-82 HS6-1-90 HS6-1-100 HS6-1-110 HS6-1-120

1-1/4 1/2 HSS HS6-1-1/4-60 HS6-1-1/4-82 HS6-1-1/4-90 HS6-1-1/4-100 HS6-1-1/4-110 HS6-1-1/4-1201-1/2 3/4 HSS HS6-1-1/2-60 HS6-1-1/2-82 HS6-1-1/2-90 HS6-1-1/2-100 HS6-1-1/2-110 HS6-1-1/2-120

2 3/4 HSS HS6-2-60 HS6-2-82 HS6-2-90 HS6-2-100 HS6-2-110 HS6-2-1202-1/2 3/4 HSS HS6-2-1/2-60 HS6-2-1/2-82 HS6-2-1/2-90 NA NA NA

3 3/4 HSS HS6-3-60 HS6-3-82 HS6-3-90 NA NA NA

6 FLUTE COUNTERSINKS - HSSSINGLE END* Flutes are staggered to ensure smoother, chatter-free cutting action.* Black oxide surface treatment enhances tool life and prevents galling.* Made from HSS material. Also available in M42 8% cobalt and solid carbide.

Page 6: MELIN TOOL COUNTERSINKS - Premium Cobalt Countersinks Sept 2005.pdf · MELIN TOOL COUNTERSINKS SEPTEMBER 2005 GENERAL PURPOSE PAGE SPECIAL USE Zero Flute, Single Edge - HSS 2 Center

6 6

MELIN COUNTERSINKSMELIN COUNTERSINKS

6 FLUTE COUNTERSINKS - HSSDOUBLE END* 2 cutting edges give you twice the tool life of a single end tool.* Made from HSS. Also available in solid carbide.

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 110 120

1/8 1/8 HSS DHS6-1/8-60 DHS6-1/8-82 DHS6-1/8-90 DHS6-1/8-100 DHS6-1/8-110 DHS6-1/8-1203/16 3/16 HSS DHS6-3/16-60 DHS6-3/16-82 DHS6-3/16-90 DHS6-3/16-100 DHS6-3/16-110 DHS6-3/16-1201/4 1/4 HSS DHS6-1/4-60 DHS6-1/4-82 DHS6-1/4-90 DHS6-1/4-100 DHS6-1/4-110 DHS6-1/4-120

5/16 5/16 HSS DHS6-5/16-60 DHS6-5/16-82 DHS6-5/16-90 DHS6-5/16-100 DHS6-5/16-110 DHS6-5/16-1203/8 3/8 HSS DHS6-3/8-60 DHS6-3/8-82 DHS6-3/8-90 DHS6-3/8-100 NA DHS6-3/8-1201/2 1/2 HSS DHS6-1/2-60 DHS6-1/2-82 DHS6-1/2-90 DHS6-1/2-100 NA DHS6-1/2-1205/8 5/8 HSS DHS6-5/8-60 DHS6-5/8-82 DHS6-5/8-90 DHS6-5/8-100 NA DHS6-5/8-1203/4 3/4 HSS DHS6-3/4-60 DHS6-3/4-82 DHS6-3/4-90 DHS6-3/4-100 NA DHS6-3/4-120

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 110 120

1/8 1/8 M42 HSP6-1/8-60T HSP6-1/8-82T HSP6-1/8-90T HSP6-1/8-100T HSP6-1/8-110T HSP6-1/8-120T3/16 3/16 M42 HSP6-3/16-60T HSP6-3/16-82T HSP6-3/16-90T HSP6-3/16-100T HSP6-3/16-110T HSP6-3/16-120T1/4 1/4 M42 HSP6-1/4-60T HSP6-1/4-82T HSP6-1/4-90T HSP6-1/4-100T HSP6-1/4-110T HSP6-1/4-120T

5/16 1/4 M42 HSP6-5/16-60T HSP6-5/16-82T HSP6-5/16-90T HSP6-5/16-100T HSP6-5/16-110T HSP6-5/16-120T3/8 1/4 M42 HSP6-3/8-60T HSP6-3/8-82T HSP6-3/8-90T HSP6-3/8-100T HSP6-3/8-110T HSP6-3/8-120T1/2 3/8 M42 HSP6-1/2-60T HSP6-1/2-82T HSP6-1/2-90T HSP6-1/2-100T HSP6-1/2-110T HSP6-1/2-120T5/8 3/8 M42 HSP6-5/8-60T HSP6-5/8-82T HSP6-5/8-90T HSP6-5/8-100T HSP6-5/8-110T HSP6-5/8-120T3/4 1/2 M42 HSP6-3/4-60T HSP6-3/4-82T HSP6-3/4-90T HSP6-3/4-100T HSP6-3/4-110T HSP6-3/4-120T7/8 1/2 M42 HSP6-7/8-60T HSP6-7/8-82T HSP6-7/8-90T HSP6-7/8-100T HSP6-7/8-110T HSP6-7/8-120T1 1/2 M42 HSP6-1-60T HSP6-1-82T HSP6-1-90T HSP6-1-100T HSP6-1-110T HSP6-1-120T

1-1/4 1/2 M42 HSP6-1-1/4-60T HSP6-1-1/4-82T HSP6-1-1/4-90T NA NA NA

6 FLUTE COUNTERSINKS - M42 8% COBALT SINGLE END, TiN COATED* Excellent for countersinking abrasive, high-strength, heat resistant, exotic, and other difficult to machine materials.* Tin coated for higher surface hardness and better lubricity.* Coating can also help to enhance productivity and extend tool life.* Made from M42 8% cobalt material. Also available in HSS.

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 120

1/8 1/8 CARBIDE C6-1/8-60 C6-1/8-82 C6-1/8-90 C6-1/8-100 C6-1/8-1203/16 3/16 CARBIDE C6-3/16-60 C6-3/16-82 C6-3/16-90 C6-3/16-100 C6-3/16-1201/4 1/4 CARBIDE C6-1/4-60 C6-1/4-82 C6-1/4-90 C6-1/4-100 C6-1/4-120

5/16 1/4 CARBIDE C6-5/16-60 C6-5/16-82 C6-5/16-90 C6-5/16-100 C6-5/16-1203/8 1/4 CARBIDE C6-3/8-60 C6-3/8-82 C6-3/8-90 C6-3/8-100 C6-3/8-1201/2 3/8 CARBIDE C6-1/2-60 C6-1/2-82 C6-1/2-90 C6-1/2-100 C6-1/2-1205/8 3/8 CARBIDE C6-5/8-60 C6-5/8-82 C6-5/8-90 C6-5/8-100 C6-5/8-1203/4 1/2 CARBIDE C6-3/4-60 C6-3/4-82 C6-3/4-90 C6-3/4-100 C6-3/4-1201 1/2 CARBIDE C6-1-60 C6-1-82 C6-1-90 C6-1-100 C6-1-120

1-1/4 3/4 CARBIDE C6-1-1/4-60 C6-1-1/4-82 C6-1-1/4-90 NA NA

6 FLUTE COUNTERSINKS - CARBIDESINGLE END* For highly abrasive and hard to machine materials.* For production applications in cast iron, alloy steel, or glass reinforced plastics.* Carbide eliminates the high cost of tool changes in production situations.* Rigid set up is a must - not suited for hand held applications.* Tools 3/8” and over have solid carbide heads on hardened steel shanks.

TiN

Page 7: MELIN TOOL COUNTERSINKS - Premium Cobalt Countersinks Sept 2005.pdf · MELIN TOOL COUNTERSINKS SEPTEMBER 2005 GENERAL PURPOSE PAGE SPECIAL USE Zero Flute, Single Edge - HSS 2 Center

Phone: (800) 521-1078 | (216) 362-4200 Fax: (800) 521-1558 | (216) 362-4230 77

MELIN COUNTERSINKSMELIN COUNTERSINKS

6 FLUTE COUNTERSINKS - CARBIDEDOUBLE END* 2 cutting edges give you twice the tool life of a single end tool.* Made from premium submicron grain carbide. Also available in HSS.

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 110 120

1/8 1/8 CARBIDE DC6-1/8-60 DC6-1/8-82 DC6-1/8-90 DC6-1/8-10q0 NA DC6-1/8-1203/16 3/16 CARBIDE DC6-3/16-60 DC6-3/16-82 DC6-3/16-90 DC6-3/16-100 NA DC6-3/16-1201/4 1/4 CARBIDE DC6-1/4-60 DC6-1/4-82 DC6-1/4-90 DC6-1/4-100 DC6-1/4-110 DC6-1/4-120

5/16 5/16 CARBIDE DC6-5/16-60 DC6-5/16-82 DC6-5/16-90 DC6-5/16-100 NA DC6-5/16-1203/8 3/8 CARBIDE DC6-3/8-60 DC6-3/8-82 DC6-3/8-90 DC6-3/8-100 NA DC6-3/8-1201/2 1/2 CARBIDE DC6-1/2-60 DC6-1/2-82 DC6-1/2-90 DC6-1/2-100 NA DC6-1/2-1205/8 5/8 CARBIDE DC6-5/8-60 DC6-5/8-82 DC6-5/8-90 DC6-5/8-100 NA DC6-5/8-1203/4 3/4 CARBIDE DC6-3/4-60 DC6-3/4-82 DC6-3/4-90 DC6-3/4-100 NA DC6-3/4-120

6 FLUTE CNC PRECISION COUNTERSINKS - HSSSINGLE END* Use on CNC and preset machines.* Tight dimensions on length and angle insure setting accuracy and repeatability.* Made from HSS. Also available in solid carbide. * Pre-setting information available in Technical Data section.

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 110 120

3/16 3/16 HSS HS6NC-3/16-60 HS6NC-3/16-82 HS6NC-3/16-90 HS6NC-3/16-100 HS6NC-3/16-110 HS6NC-3/16-1201/4 1/4 HSS HS6NC-1/4-60 HS6NC-1/4-82 HS6NC-1/4-90 HS6NC-1/4-100 HS6NC-1/4-110 HS6NC-1/4-120

5/16 1/4 HSS HS6NC-5/16-60 HS6NC-5/16-82 HS6NC-5/16-90 HS6NC-5/16-100 HS6NC-5/16-110 HS6NC-5/16-1203/8 1/4 HSS HS6NC-3/8-60 HS6NC-3/8-82 HS6NC-3/8-90 HS6NC-3/8-100 HS6NC-3/8-110 HS6NC-3/8-1201/2 3/8 HSS HS6NC-1/2-60 HS6NC-1/2-82 HS6NC-1/2-90 HS6NC-1/2-100 HS6NC-1/2-110 HS6NC-1/2-1205/8 3/8 HSS HS6NC-5/8-60 HS6NC-5/8-82 HS6NC-5/8-90 HS6NC-5/8-100 HS6NC-5/8-110 HS6NC-5/8-1203/4 1/2 HSS HS6NC-3/4-60 HS6NC-3/4-82 HS6NC-3/4-90 HS6NC-3/4-100 HS6NC-3/4-110 HS6NC-3/4-1207/8 1/2 HSS HS6NC-7/8-60 HS6NC-7/8-82 HS6NC-7/8-90 HS6NC-7/8-100 HS6NC-7/8-110 HS6NC-7/8-1201 1/2 HSS HS6NC-1-60 HS6NC-1-82 HS6NC-1-90 HS6NC-1-100 HS6NC-1-110 HS6NC-1-120

6 FLUTE CNC PRECISION COUNTERSINKS - CARBIDESINGLE END* Use on CNC and preset machines.* Tight dimensions on length and angle insure setting accuracy and repeatability.* Made from premium submicron grain carbide. Also available in HSS.* Pre-setting information available in Technical Data section.

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 110 120

1/4 1/4 CARBIDE C6NC-1/4-60 C6NC-1/4-82 C6NC-1/4-90 C6NC-1/4-100 C6NC-1/4-110 C6NC-1/4-1203/8 1/4 CARBIDE C6NC-3/8-60 C6NC-3/8-82 C6NC-3/8-90 C6NC-3/8-100 C6NC-3/8-110 C6NC-3/8-1201/2 3/8 CARBIDE C6NC-1/2-60 C6NC-1/2-82 C6NC-1/2-90 C6NC-1/2-100 C6NC-1/2-110 C6NC-1/2-1205/8 3/8 CARBIDE C6NC-5/8-60 C6NC-5/8-82 C6NC-5/8-90 C6NC-5/8-100 C6NC-5/8-110 C6NC-5/8-1203/4 1/2 CARBIDE C6NC-3/4-60 C6NC-3/4-82 C6NC-3/4-90 C6NC-3/4-100 C6NC-3/4-110 C6NC-3/4-1201 1/2 CARBIDE C6NC-1-60 C6NC-1-82 C6NC-1-90 C6NC-1-100 C6NC-1-110 C6NC-1-120

CENTER REAMER - HSS3 AND 4 FLUTE, SINGLE END* Used for countersinking holes for centers or enlarging existing holes.* Radial relief on the angle contributes to smooth, chatter-free operation.* Made from HSS.

BODY DIA.

SHANK DIA. FLUTES MATERIAL

GRADE 60 82 90 100

1/4 1/4 3 HSS HSCR-1/4-60 HSCR-1/4-82 HSCR-1/4-90 HSCR-1/4-1003/8 1/4 3 HSS HSCR-3/8-60 HSCR-3/8-82 HSCR-3/8-90 HSCR-3/8-1001/2 3/8 3 HSS HSCR-1/2-60 HSCR-1/2-82 HSCR-1/2-90 HSCR-1/2-1005/8 3/8 3 HSS HSCR-5/8-60 HSCR-5/8-82 HSCR-5/8-90 HSCR-5/8-1003/4 1/2 3 HSS HSCR-3/4-60 HSCR-3/4-82 HSCR-3/4-90 HSCR-3/4-1001 1/2 3 HSS HSCR-1-60 HSCR-1-82 HSCR-1-90 NA

1-1/4 1/2 4 HSS HSCR-1-1/4-60 HSCR-1-1/4-82 HSCR-1-1/4-90 NA1-1/2 3/4 4 HSS HSCR-1-1/2-60 HSCR-1-1/2-82 HSCR-1-1/2-90 NA1-3/4 3/4 4 HSS HSCR-1-3/4-60 HSCR-1-3/4-82 HSCR-1-3/4-90 NA

2 3/4 4 HSS HSCR-2-60 HSCR-2-82 HSCR-2-90 NA

Page 8: MELIN TOOL COUNTERSINKS - Premium Cobalt Countersinks Sept 2005.pdf · MELIN TOOL COUNTERSINKS SEPTEMBER 2005 GENERAL PURPOSE PAGE SPECIAL USE Zero Flute, Single Edge - HSS 2 Center

8 8

MELIN COUNTERSINKSMELIN COUNTERSINKS

DRILL POINT COUNTERSINKS - HSS4 FLUTE, SINGLE END* Drill and countersink with one tool.* A thin web drill point is blended into 2 flutes of a 4 flute countersink to spot drill and countersink in one operation.* Can save setup and production time by combining two operations into one.* Made from HSS.

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 110 120

1/8 1/8 HSS HS4DP-1/8-60 HS4DP-1/8-82 HS4DP-1/8-90 HS4DP-1/8-100 HS4DP-1/8-110 HS4DP-1/8-1203/16 3/16 HSS HS4DP-3/16-60 HS4DP-3/16-82 HS4DP-3/16-90 HS4DP-3/16-100 HS4DP-3/16-110 HS4DP-3/16-1201/4 1/4 HSS HS4DP-1/4-60 HS4DP-1/4-82 HS4DP-1/4-90 HS4DP-1/4-100 HS4DP-1/4-110 HS4DP-1/4-120

5/16 1/4 HSS HS4DP-5/16-60 HS4DP-5/16-82 HS4DP-5/16-90 HS4DP-5/16-100 HS4DP-5/16-110 HS4DP-5/16-1203/8 1/4 HSS HS4DP-3/8-60 HS4DP-3/8-82 HS4DP-3/8-90 HS4DP-3/8-100 HS4DP-3/8-110 HS4DP-3/8-1201/2 3/8 HSS HS4DP-1/2-60 HS4DP-1/2-82 HS4DP-1/2-90 HS4DP-1/2-100 HS4DP-1/2-110 HS4DP-1/2-1205/8 3/8 HSS HS4DP-5/8-60 HS4DP-5/8-82 HS4DP-5/8-90 HS4DP-5/8-100 HS4DP-5/8-110 HS4DP-5/8-1203/4 1/2 HSS HS4DP-3/4-60 HS4DP-3/4-82 HS4DP-3/4-90 HS4DP-3/4-100 HS4DP-3/4-110 HS4DP-3/4-1207/8 1/2 HSS HS4DP-7/8-60 HS4DP-7/8-82 HS4DP-7/8-90 HS4DP-7/8-100 HS4DP-7/8-110 HS4DP-7/8-1201 1/2 HSS HS4DP-1-60 HS4DP-1-82 HS4DP-1-90 HS4DP-1-100 HS4DP-1-110 HS4DP-1-120

DRILL POINT COUNTERSINKS - HSS4 FLUTE, DOUBLE END* 2 cutting edges give you twice the tool life of a single end tool.* Drill and countersink with one tool.* A thin web drill point is blended into 2 flutes of a 4 flute countersink to spot drill and countersink in one operation.* Made from HSS. Also available in solid carbide.

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 110 120

1/8 1/8 HSS DHS4DP-1/8-60 DHS4DP-1/8-82 DHS4DP-1/8-90 DHS4DP-1/8-100 DHS4DP-1/8-110 DHS4DP-1/8-1203/16 3/16 HSS DHS4DP-3/16-60 DHS4DP-3/16-82 DHS4DP-3/16-90 DHS4DP-3/16-100 DHS4DP-3/16-110 DHS4DP-3/16-1201/4 1/4 HSS DHS4DP-1/4-60 DHS4DP-1/4-82 DHS4DP-1/4-90 DHS4DP-1/4-100 DHS4DP-1/4-110 DHS4DP-1/4-120

5/16 5/16 HSS DHS4DP-5/16-60 DHS4DP-5/16-82 DHS4DP-5/16-90 DHS4DP-5/16-100 DHS4DP-5/16-110 DHS4DP-5/16-1203/8 3/8 HSS DHS4DP-3/8-60 DHS4DP-3/8-82 DHS4DP-3/8-90 DHS4DP-3/8-100 DHS4DP-3/8-110 DHS4DP-3/8-1201/2 1/2 HSS DHS4DP-1/2-60 DHS4DP-1/2-82 DHS4DP-1/2-90 DHS4DP-1/2-100 DHS4DP-1/2-110 DHS4DP-1/2-1205/8 5/8 HSS DHS4DP-5/8-60 DHS4DP-5/8-82 DHS4DP-5/8-90 DHS4DP-5/8-100 DHS4DP-5/8-110 DHS4DP-5/8-1203/4 3/4 HSS DHS4DP-3/4-60 DHS4DP-3/4-82 DHS4DP-3/4-90 DHS4DP-3/4-100 DHS4DP-3/4-110 DHS4DP-3/4-120

DRILL POINT COUNTERSINKS - CARBIDE4 FLUTE, DOUBLE END* 2 cutting edges give you twice the tool life of a single end tool.* Drill and countersink with one tool.* Can save setup and production time by combining two operations into one.* Made from premium submicron grain carbide. Also available in HSS.

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90 100 110 120

1/8 1/8 CARBIDE DC4DP-1/8-60 DC4DP-1/8-82 DC4DP-1/8-90 DC4DP-1/8-100 DC4DP-1/8-110 DC4DP-1/8-1203/16 3/16 CARBIDE DC4DP-3/16-60 DC4DP-3/16-82 DC4DP-3/16-90 DC4DP-3/16-100 DC4DP-3/16-110 DC4DP-3/16-1201/4 1/4 CARBIDE DC4DP-1/4-60 DC4DP-1/4-82 DC4DP-1/4-90 DC4DP-1/4-100 DC4DP-1/4-110 DC4DP-1/4-120

5/16 5/16 CARBIDE DC4DP-5/16-60 DC4DP-5/16-82 DC4DP-5/16-90 DC4DP-5/16-100 DC4DP-5/16-110 DC4DP-5/16-1203/8 3/8 CARBIDE DC4DP-3/8-60 DC4DP-3/8-82 DC4DP-3/8-90 DC4DP-3/8-100 DC4DP-3/8-110 DC4DP-3/8-1201/2 1/2 CARBIDE DC4DP-1/2-60 DC4DP-1/2-82 DC4DP-1/2-90 DC4DP-1/2-100 DC4DP-1/2-110 DC4DP-1/2-1205/8 5/8 CARBIDE DC4DP-5/8-60 DC4DP-5/8-82 DC4DP-5/8-90 DC4DP-5/8-100 DC4DP-5/8-110 DC4DP-5/8-1203/4 3/4 CARBIDE DC4DP-3/4-60 DC4DP-3/4-82 DC4DP-3/4-90 DC4DP-3/4-100 DC4DP-3/4-110 DC4DP-3/4-120

Page 9: MELIN TOOL COUNTERSINKS - Premium Cobalt Countersinks Sept 2005.pdf · MELIN TOOL COUNTERSINKS SEPTEMBER 2005 GENERAL PURPOSE PAGE SPECIAL USE Zero Flute, Single Edge - HSS 2 Center

Phone: (800) 521-1078 | (216) 362-4200 Fax: (800) 521-1558 | (216) 362-4230 99

MELIN COUNTERSINKSMELIN COUNTERSINKS

BODY DIA.

SHANK DIA.

MATERIAL GRADE 60 82 90

1/2 1/2 HSS HSMC-1/2-60 HSMC-1/2-82 NA5/8 1/2 HSS HSMC-5/8-60 HSMC-5/8-82 NA3/4 1/2 HSS HSMC-3/4-60 HSMC-3/4-82 NA7/8 1/2 HSS HSMC-7/8-60 HSMC-7/8-82 NA1 1/2 HSS HSMC-1-60 HSMC-1-82 HSMC-1-90

MACHINE COUNTERSINKS - HSS4 FLUTE, SINGLE END* Made with radial clearance and have added shank length for use in turret lathes and for screw machine work.* Made from HSS.

COMBINED DRILL AND COUNTERSINK - ALL2 FLUTE, DOUBLE END* For centering and spot drilling applications when high accuracy is necessary.* 60° included angle* Made from solid carbide or HSS. Use carbide for highly abrasive or tough materials in production runs.

ORDERING NOTE: These tools are sold only in package quantities. Sizes 00-6 are sold in packages of 12 tools. Sizes 7 and 8 are sold in packages of 6 tools.

SIZE DRILL DIA.

BODY DIA.

MATERIAL GRADE TOOL NAME MATERIAL

GRADE TOOL NAME

00 0.025 1/8 HSS HSCD-00 CARBIDE KDR-000 0.031 1/8 HSS HSCD-0 CARBIDE KDR-01 3/64 1/8 HSS HSCD-1 CARBIDE KDR-12 5/64 3/16 HSS HSCD-2 CARBIDE KDR-23 7/64 1/4 HSS HSCD-3 CARBIDE KDR-34 1/8 5/16 HSS HSCD-4 CARBIDE KDR-45 3/16 7/16 HSS HSCD-5 CARBIDE KDR-56 7/32 1/2 HSS HSCD-6 CARBIDE KDR-67 1/4 5/8 HSS HSCD-7 CARBIDE KDR-78 5/16 3/4 HSS HSCD-8 CARBIDE KDR-8

EXTRA LONG COUNTERSINKS* Extended length for hard to reach applications.* Made of M7 High Speed Steel material

SINGLE FLUTE 6 FLUTE BODY SHANKTOOL NAME EDP TOOL NAME EDP ANGLE DIA DIA OAL

HS1EL-1/8-82 11945 HS6EL-1/8-82 11961 82 1/8 1/8 4HS1EL-3/16-82 11947 HS6EL-3/16-82 11963 82 3/16 3/16 4HS1EL-1/4-82 11949 HS6EL-1/4-82 11965 82 1/4 1/4 6HS1EL-5/16-82 11951 HS6EL-5/16-82 11967 82 5/16 5/16 6HS1EL-3/8-82 11953 HS6EL-3/8-82 11969 82 3/8 3/8 6HS1EL-1/2-82 11955 HS6EL-1/2-82 11971 82 1/2 3/8 6HS1EL-5/8-82 11979 HS6EL-5/8-82 11973 82 5/8 3/8 6HS1EL-3/4-82 11975 HS6EL-3/4-82 11957 82 3/4 1/2 6HS1EL-1-82 11977 HS6EL-1-82 11959 82 1 1/2 6

NEW !!

Page 10: MELIN TOOL COUNTERSINKS - Premium Cobalt Countersinks Sept 2005.pdf · MELIN TOOL COUNTERSINKS SEPTEMBER 2005 GENERAL PURPOSE PAGE SPECIAL USE Zero Flute, Single Edge - HSS 2 Center

10 10

COUNTERSINKSSpeed Data - Applications in Various Materials

COUNTERSINK TYPEHSS M42 8% COBALT WITH TiN CARBIDE

Material SFM SFM SFMAluminum Alloys 150-250 180-300 300-500Brass ( Bronze) 75-125 95-150 150-250Cast Iron 75-125 95-150 125-225Malleable Iron 80-90 100-115 90-150Magnesium 125-250 150-300 250-400Inconel/Monel 30-50 40-65 50-75Plastic 100-250 125-300 250-400Mild Steel 70-100 85-125 80-170Steel - Annealed 40-50 50-65 50-80Steel - Rc 18-24 30-40 40-50 40-60Steel - Rc 25-37 25-35 30-45 35-55Stainless Steel - Free Machining 30-80 40-100 80-125Stainless Steel - Other 15-50 20-65 50-75Titanium 50-60 60-75 60-90

Note: All speeds are suggested starting points. You may have to change either by increas-ing or decreasing speed depending on machine condition, finish required, and/or if coolant is used.

Feed on single flute countersinks should not exceed .005” per revolution on large diameters. Multiple flute countersinks are designed for increased feed rates. A controlled feed rate will result in better surface finish.

All Melin countersinks are manufactured on CNC grinders to insure consistant and accurate flute spacing. Carbide countersinks should be used in rigid tool holders to maximize tool life.

COUNTERSINKSNose Diameter for Pre-setting CNC Precision Countersinks

NC POINT DIA.

SIZE 60° 82° 90° 100° 110° 120°

0.188 0.058 0.032 0.032 0.032 0.032 0.0320.250 0.078 0.046 0.046 0.046 0.046 0.0460.313 0.080 0.047 0.047 0.047 0.047 0.0470.375 0.125 0.078 0.078 0.078 0.062 0.0620.438 0.140 0.096 0.096 0.096 0.070 0.0700.500 0.156 0.109 0.109 0.109 0.078 0.0780.625 0.203 0.125 0.125 0.125 0.109 0.1090.750 0.250 0.156 0.156 0.156 0.125 0.1250.875 0.281 0.172 0.172 0.172 0.140 0.1401.000 0.328 0.203 0.203 0.203 0.171 0.171

TECHNICAL DATA