qmti 04111001 ca24eimid.ru/catalog/files/m-series.pdf · 1 three models to select : mv154m mv154lm...

we cut faster

we cut faster

we cut faster字體Swis721 Blk BT 斜體字高15.68(AutoCAD 設定值)字寬1.3倍

紅底白字

黑底白字

we cut faster

M series(2005)

High Dynamic, Heavy Duty &

High Precision Vertical Machining Center

Feed rate: 500 mm / min, Value: 1.1µmCircular Hysteresis

Value 1.1 µm

Location 236.0ºTest Parameters

Radius 150.0000 mm

Sample rate 13.158 Hz

Feedrate 500.0 mm/min

Run sequence CCW CW

Plane under test XY

Test position

Start angle 180º End angle 180º Overshoot angle 180º

1

Three models to select :

MV154M MV154LM MV204M

Travels X axis 700 mm 900 mm 1,200 mm

Y axis 500 mm 500 mm 700 mm

Z axis 500 mm 500 mm 610 mm (500 mm for 30,000 min-1 Spindle)

Spindle Power/Torque/Speeds FANUC 22 kW / 150 N.m or 30kW / 350 N.m (15,000 min-1 only) HEIDENHAIN 30 kW / 183 N.m (15,000 min-1 , 20,000 min-1)

24 kW / 62 N.m (30,000 min-1)

Axes feed acc/dec (G01, G02, G03) 7 m/s2 7 m/s2 6 m/s2

we cut faster

we cut faster


紅底白字

黑底白字

we cut faster

2

MODELS

MV154M MV154LM MV204M

Travels X axis 700 mm 900 mm 1,200 mm

Y axis 500 mm 500 mm 700 mm

Z axis 500 mm 500 mm 610 mm (500 mm for 30,000 min-1 Spindle)

Spindle Power/Torque/Speeds FANUC 22 kW / 150 N.m or 30kW / 350 N.m (15,000 min-1 only) HEIDENHAIN 30 kW / 183 N.m (15,000 min-1 , 20,000 min-1)

24 kW / 62 N.m (30,000 min-1)

Axes feed acc/dec (G01, G02, G03) 7 m/s2 7 m/s2 6 m/s2

3

we cut faster

we cut faster


紅底白字

黑底白字

we cut faster

600 mm

MV154 M

Rigid & precise frame is the foundation of a high performance mold machine :

MACHINE WEIGHT : MV154 M : 6.6 tons

MV154 LM : 7.0 tons

4

FRAME

MV204 M

1000 mm

MACHINE WEIGHT : MV204 M : 9.5 tons

We use ø45 mm oversized ultra precision ball screws (e300<5 µm) with pre-tensioned through five bearings to achieve the highest rigidity.

5

we cut faster

we cut faster


紅底白字

黑底白字

we cut faster

We hand scrape the linear way contact surfaces to achieve the highest mounting accuracies.

We calibrate the ball screws alignment within 1 µm.

6

GENERALFRAME

We choose high torque, low inertia AC servo motors direct coupled to ball screws for the highest dynamic rigidity on high speed 3D contouring work.

AXES MOTORS : FANUC HEIDENHAIN

X axis 4.5 kW, 22 N.m 5.7 kW, 22 N.m

Y axis 5.5 kW, 30 N.m 6.0 kW, 26 N.m

Z axis 5.5 kW, 30 N.m 6.0 kW, 26 N.m

Text island, height 2 µm

Resuts

7

we cut faster

we cut faster


紅底白字

黑底白字

we cut faster

For HEIDENHAIN (Split Spindle) 15,000 min-1, 30 kW / 183 N.m

The best direct drive spindle system in today’s world market:

For FANUC (Coupling Spindle)15,000 min-1, 22 kW / 150 N.m15,000 min-1, 30 kW / 350 N.m

Joint developed by QUASER & SKF

3

FANUC(15,000 RPM)Torque

PowerPOWERkW

12

0

6

3

9

27

15

18

24

21

0

25000 1400 120004000

36006000 100008000 14000

15000

TORQUENm

0

40

20

60

80

180

120

100

140160

200

28 Nm42 Nm

15 kW (S1)

22 kW (S6~40%)150 Nm (S6~40%)

102 Nm (S1)

HL

114.6 Nm

105.1 Nm71.6 Nm

99.3 Nm

350 Nm (S6-40%)

239 Nm (S1)

30 kW(S6-40%)

26 kW(S1)

FANUC(15,000 RPM)

Power

4000

Torque

600

0

22502000

320

160

40

80

120

240

200

280

TORQUENm

360

400

100006000 8000 1400015000

120000

POWER

32

16

4

8

12

24

20

28

40

36

kW

0

PowerTorque

20

8

4

0

12

16

32

24

28

36

40

POWERkW

400

TORQUE

200

40

0

80

160

120

Nm

320

240

280

360

1000060002000 40000 80001580

1400012000

183 Nm (S6-40%)

153 Nm (S1)

30 kW (S6-40 %)

25 kW (S1)

7500 9700 15000

HEIDENHAIN(15,000 RPM)

8

SPINDLES

For HEIDENHAIN (Motor Spindle) 30,000 min-1, 24 kW / 62 N.m

For HEIDENHAIN (Split Spindle) 20,000 min-1, 30 kW / 183 N.m

183 Nm (S6-40%)

153 Nm (S1)

30 KW (S6-40%)

25 KW (S1)

PowerTorque

20

8

4

0

12

16

32

24

28

36

40

POWERkW

400

TORQUE

200

40

0

80

160

120

Nm

320

240

280

360

1000060002000 40000 80001560

1400012000 16000 18000 2000010200 10700


50 2018 KW (S1)

2000

20

00

3700

10

30

40

120004000 6000 8000 10000

8

0

4

14000

12

16

70

60

80

90

100

TORQUENm

PowerPower

24KW(S6-40%)

46.5 Nm (S1)

62 Nm (S6-40%)

TorqueTorque

28

24

32

kW40

36

POWER

260001800016000 2200020000 24000 3000028000


9

we cut faster

we cut faster


紅底白字

黑底白字

we cut faster

We had made ISO 230-3 test. We had used thermal camera to analysis the temperature distributions.

Our solution on thermal expansion that is critical to high precision mold making:

THEN, we come out triple cooling circuit.

Meticulous attention to spindle and head thermal

expansion:

A

10

THERMAL CONTROL

Put 0.1 µm absolute linear scales standard on

all three axis.

Chips auto-wash down to prevent heat

transfer to machine frame.

Large capacity coolant tank at 400/560 L

to reduce “hot coolant” effect.

B

C

D

WE CAN GUARANTEE:- SPINDLE NOSE THERMAL EXPANSION

THE RESULT

≦

≦

15 µm in X, Y & Z in normal condition

10µm in X, Y & Z with 30 minutes warm-up

& temperature controlled conditions

(∆T ≦ 8oC)

11

we cut faster

we cut faster


紅底白字

黑底白字

we cut faster

HEAVY DUTY

FACE MILLING

END MILLING

S = 240 min-1

F = 84 mm/min

Q = 101 c.c./min

Medium Carbon Steel

S = 1,000 min-1

F = 1,800 mm/min

W = 60 mm, D = 4 mm

Q = 432 c.c./min

Tool : Ø40 x 5 flutesTool : Ø40 x 5 flutes

C° ramp angle

PLUNGE MILLING

S = 765 min-1

F = 638 mm/min

Cuter speed : 192 m/min

Cutting depth : 4 mm

Path : 3 paths

Tool : Ø80, 5 teethTool : Ø80, 5 teeth

Tool : Ø80 x 6 teethTool : Ø80 x 6 teeth

12

CUTTING

HIGH SPEED

MATERIAL : HRC50 hardened mold steel

Roughing : R5 S 6000 F 3000

Semi-finish : R2 S 15,000 F 3000

Finish : R1 S 18,000 F 2200

Ra : 0.36 µm

13

we cut faster

we cut faster


紅底白字

黑底白字

we cut faster

ISO 10791-1 / ISO 10791-4.2ISO

STANDARD

QUASER STANDARD(guaranteed)

Actual value

MV154M MV154LM MV204M (MV154 M)

Straightness: µm(full stroke)

X 15 5 8 8 3

Y 10 5 5 8 4

Z 10 5 5 8 3

Perpendicularity: µm/500mm

X-Y 20 6 6 7 3

Y-Z 20 6 6 7 4

Z-X 20 6 6 7 3

Positioning accuracy: µm(full stroke)

X 20 3 5 6 2.2

Y 16 3 3 6 2.1

Z 16 3 3 6 2.1

Positioning repeatability: µm(full stroke)

X 8 2 3 3 1.4

Y 6 2 2 3 1.7

Z 6 2 2 3 1.6

Spindle run out on table surface(for ø300mm)

X-axisdirection

20 8 8 8

4

Y-axisdirection

4

Spindle run out : µmAt base 10 3 3 3 1

At 300 mm 20 8 8 8 4

Circularity:(ø300mm, F500)

CW N.A 3 3 4 1.1

CCW N.A 3 3 4 1.1

Note: The measuring results indicated in this catalog are provided as an example by random selection.

14

ACCURACY

Feed rate: 500 mm / min, Value: 1.1µm

Feed rate: 5000 mm / min, Value: 1.8µm

Double ball bar test

Circular Hysteresis

Value 1.1 µm


Radius 150.0000 mm



Run sequence CCW CW

Plane under test XY

Test position


Circular Hysteresis

Value 1.8 µm


Radius 150.0000 mm



Run sequence CCW CW

Plane under test XY

Test position


15

we cut faster

we cut faster


紅底白字

黑底白字

we cut fasterATC

32-position tool magazine (opt)

24-position tool magazine

High reliable fast arm type ATC system

* 60Hz

Tool to tool * : 1.5 sec

Chip to chip* : 3.5 sec (MV154 M)4.0 sec (MV204 M)

16

THE MAX. IN A MIN.

2608

(DOOR OPEN)1400

X=1020mm

3680

The most compact space requirements in the same class even with the following equipments as standard:

20 bar through spindle coolant

Swarf management system

Large coolant tank: MV154 at 400L, MV204 at 560L

MV154M=5.2 m2 MV154LM=6.2 m2

MV204M=9.6 m2

25352200

2360 2465

2220

3390

Safety

17

we cut faster

we cut faster


紅底白字

黑底白字

we cut faster

User Friendly

High-Speed, High-Precision and High Quality Machining

HRV4 control

NANO CNC system

NANO interpolation

AICC II

Jerk control

Look ahead : 1,000 blocks

Program folder

Program management using file

namesMemory card / data server editing

Multi – purpose soft keys

Manual guide i

Prevention of operator errors

Network support function

Tool management

Dual check safety

FANUC 31i-A

18

CNC

User Friendly

Safety

High-Speed, High-Precision and High Quality Machining

Position controller: 1.8 ms

Speed controller: 0.6 ms

Current controller: 5000Hz ,100µm

Jerk control

Look ahead : 256 blocks

Program folder

Program management using file

namesHard disk: 6GB

Soft key

Programming graphics

Test graphics

Graphical support for

Pocket calculatorPrevention of operator errors

Network support function

Tool management

Dual check safety

HEIDENHAIN iTNC530

19

we cut faster

we cut faster


紅底白字

黑底白字

we cut faster

M seriesTechnical data

Technical DataMV154M MV154LM MV204M

15 20 30 15 20 30 15 20 30(1)

Work range Table size (mm) 900 x 500 1,000 x 500 1,400 x 700

Travel X (mm) 700 900 1,200

Y (mm) 500 500 700

Z (mm) 500 500 610 500

Table load capacity (kg) Normal / Max(2) 300 / 500 300 / 500 1,000 / 1,800

Feed drive Feed force X (N) 8,639 (F) / 8,482 (T) 11,519 (F) / 13,666 (T)

Y (N) 11,781 (F) / 10,249 (T) 15,708 (F) / 13,666 (T)

Z (N) 15,708 (F) / 19,897 (T)

Rapid movement X/Y/Z (mm/min.) 36 36

Acceleration X/Y/Z (m/s2) F(a) 10 / 10 / 8.5 (b) 7 / 7 / 7 (a) 7/7/6 (b) 6/6/5

(a) G00 (b) G01 / G02 / G03 T

Dia. & pitch of the ball screw ø45 / P = 16 / 16 / 12 ø45 / P = 12 / 12 / 12

Position accuracy ISO 230-2 0.003 0.005 0.006

Main spindle Spindle taper NO.40 / HSKA63(3)

Max. spindle speed 15,000 20,000 30,000 15,000 20,000 30,000 15,000 20,000 30,000

Spindle base speedF 1,400 - 1,400 - 1,400 -

T 1,580 1,560 3,700 1,580 1,560 3,700 1,580 1,560 3,700

Spindle output KW (S6-40%)F 22 - 22 - 22 -

T 30 24 30 24 30 24

Spindle torque Nm (S6-40%)F 150 - 150 - 150 -

T 183 62 183 62 183 62

Spindle transmissionF Coupling - Coupling - Coupling -

T Split Build-in Split Build-in Split Build-in

Spindle diameter (mm) ø70 ø65 ø70 ø65 ø70 ø65

Tool changer Tool selection Random

Magazine positions 24 (32)

Max. tool diameter (mm) 80 / (75) 75 80 / (75) 75 80 / (75) 75

Max. tool length (mm) 250

Max. tool weight (kg) 7

CTC time 3.5 4.0

(1) Available at end of 2005(2) Need to adjust axes (X & Y) acc./dec.(3) For 30,000min-1, only HSKA63

20

TECHNICAL DATA

Coupling spindle - 15,000 min-1 (FANUC only)Split spindle - 15,000 min-1 (HEIDENHAIN only) - 20,000 min-1 Moter spindle - 30,000 min-1 (HEIDENHAIN only)

(F) : FANUC 31iA(T) : HEIDENHAIN iTNC 530

Main spindle (SKF made) Control

= Standard = Option = N / A

Standard / Option accessories:Standard / Option

MV154M MV154LM MV204M15 20 30 15 20 30 15 20 30(1)

FANUC 31iA

HEIDENHAIN iTNC530 (option2)

Spindle oil chiller

24 position tool magazine

32 position tool magazine

HSKA63 spindle

4th axis preparation

ø200 mm rotary table & tail stock

Linear encoder absolute 0.1µm

Spindle nose thermal compensation package

Tool length / breakage measurement

Coolant system

20 bar through spindle coolant

Coolant wash down & wash gun

Chip conveyor

Stainless, head cover & chip pan

Mist collector

Dual work light

Machine status light

CE & EMC

Technical DataMV154M MV154LM MV204M

15 20 30 15 20 30 15 20 30(1)

Coolant system Coolant tank capacity (Liter) 400 560

Pump capacity - Nozzle coolant 60L / min., 2 bar

- Through spindle coolant 25L / min., 8 bar

- Wash down 60L / min., 2 bar

Machine size Height (mm) F / T 2,750 x 2,950 2,610 2,750 x 2,950 2,610 3,060 x 3,090

Floor space W x D (mm) 2,200 x 2,360 2,535 x 2,465 3,680 x 2,608

Weight (kg) 6,600 7,000 9,500

Connections Main power 220V / 60Hz, 400V / 50Hz

Power consumption (KVA) 35 40

21

we cut faster

we cut faster


紅底白字

黑底白字

we cut faster

MV154M & MV154LM

32

18H8

122

30100

5050

100

100

100

BT 40 (QUASER SUPPLY) ISO 40

44.5

45°

1.75

Ø22

.5Ø

17Ø7

28.1

11.15

Ø18

.95

M16X2.0P

16.444.106

1.524

45°

Ø7

Ø17

Ø22

25

14.026

Ø18

.796

M16X2.0P

19.106

C

B

2773

2465

R660

R515

215 R660

85 370

X=1020mm

(Door open)=1200mm

1372

2535478 1943

Y

Z=50

0mm

810 Y=500mm310

845

150

A

A B C15 20 30

MV154M 2,750 (F)2,610

900 500MV154LM 2,950 (T) 1,000 500

MV204M3,060 (F)

1,400 7003,090 (T)

22

LAYOUT

MV204M

R947

R670

R470 R470

1400 (DOOR OPEN)

2900

2950

780

2275

500

X=1020mm

Y=700mm

Z=61

0mm

227511

5024

60

25 700

C

B

250

Ø12

5

100

Ø75

30

3218H8

212

100

100

100

100

100

100

100

A

0411

1001

TE

L: 0

4-24

7333

26R

M-E-3-2005

we cut faster

we cut faster


紅底白字

黑底白字

we cut faster

QUASER MACHINE TOOLS, INC.No. 28-1, Ching Chuan Rd., Chung Yi Village,

Ta Ya Hsiang, Taichung Hsien (428), Taiwan

Tel : +886-4-25673606

Fax : +886-4-25687078

E-mail : [email protected]

Web: www.quaser.com

Fold

here

for

filing!

qmti 04111001 ca24eimid.ru/catalog/files/m-series.pdf · 1 three models to select : mv154m mv154lm...

Documents