고성능의TWIN TURRET 터닝센터

2 DOOSAN Infracore Products

PUMA TL series 3

■고속, 고출력의빌트인주축모터- 8 ″주축:5,000rpm/22kW

- 10 ″주축:4,000rpm/26kW

■프로그래머블심압대표준:라이브센터MT#5

■상/하터렛- 공구부착면의수(상+하):12각+8각

- 상부터렛회전공구적용(M모델)

■고강성의박스안내면

고성능TWIN TURRET 터닝센터,샤프트가공에서탁월한성능을발휘합니다.

프로그래머블 심압대 (빌트인 심압 센터)*

Main Spindle

2222//1155 kW55,,000000 rpm

고정밀 빌트인 스핀들 구조

빌트인 모터 타입의 주축은 강제 냉각 방식을 채택하여열변위를최소화했습니다.

빌트인모터타입의주축은저속고토오크의강력중절삭부터고속정삭까지의가공을수행하는장시간연속가공에서도열변위의악영향을최소화하도록설계되어있습니다. 주축 최대 속도 주축모터

PUMA TL 2000/2000M

2266//2222 kW44,,000000 rpm

주축 최대 속도 주축모터

PUMA TL 2500/2500M

PUMA TL 2000/2000M

PUMA TL 2500/2500M

*

*: 선택

●주축 모터 : 22kW(Built-in)

●주축 최대 속도 : 5,000 rpm

●주축 모터 : 26kW(Built-in)

●주축 최대 속도 : 4,000 rpm

넓은안내면과고강성베어링을내장한빌트인심압센터는고속강력절삭시에도뛰어난정밀도를보장합니다. 심압대의몸체는프로그램(M코드)에의해새들에드라이브바 (Drive Bar)로연결되어자동으로전·후진되며, 고정/풀림도수행됩니다.

심압축구멍형식 unit MT#5

심압축지름 mm 100

심압축이송량 mm 120

4 DOOSAN Infracore Products

■회전공구주축파워-토오크선도● 주축 최대 속도 : 5,000 rpm (5.5kW)

00..1155 초

공구교환속도(1면)

2200 stations(12+8)

공구부착면의수(상부+하부)

상부와하부의 2터렛에총 20개의공구를장착하여한번의셋팅으로거의모든복잡 형상의 가공을 고속·고정밀도로수행합니다. 양 터렛은 고속·고신뢰성의서보구동방식입니다.

최근 개발된신형회전공구홀더는어댑터에의한 2면구속으로고강력·고정밀가공이가능하며공구교환도매우간편합니다.

Turret

회전공구 홀더(BMT55P)

※Shown with milling option

급속이송 속도

XX축 2200m/min ZZ축 2244m/min

PUMA TL series 5

•Scraping of Slideway

샤프트 가공의 고생산성 실현

고강성 기계 구조

동시 4축제어에의한배런스터닝, 동시선삭등으로특히샤프트가공에서탁월한능력을발휘하는고생산성터닝센터입니다.

Torque Tube Of Triangular Frame

FEM Structural Analysis

모든안내면은커버로밀폐되어있어고열의칩과절삭유로부터보호되므로장기간높은정밀도를유지합니다.

6 DOOSAN Infracore Products

비틀림이나변형을방지하기위해넓은리브의토오크튜브구조로설계되어있으며박스형안내면을채택하였습니다.

작업 범위

가공 작업 응용-샤프트 가공

225500 mm

X1 축

115500 mm

X2 축

665500 [1,050] mm

Z1 축

663300 [1,030] mm

Z2 축

A : 최대가공경

337700 mm(상부터렛)//335500 mm(상부M터렛)

224400 mm(하부터렛)

B : 최대가공길이

660000 [1,000]mm

•단일장비에서고정밀다공정수행•자동화지원으로무인구동화•작업공간최소화와고생산성향상

이송량

견고하고컴팩트한구조

* : on TL2500 series, [ ] : Long bed models

방진구지지장축가공 (유압형, 간이형)

4축밸런스터닝

상/하터렛동시선삭

PUMA TL series 7

최대봉재가공경 øø6655//7766**mm

단위 : mm

공구 배열도(상부터렛&하부터렛)

8 DOOSAN Infracore Products

PUMA TL 2000/2500

단위 : mm

공구 배열도(상부터렛&하부터렛)

PUMA TL series 9

PUMA TL 2000M/2500M [선택]

단위 : mm

공구 간섭도

10 DOOSAN Infracore Products

PUMA TL 2000/2500

PUMA TL 2000M/2500M [선택]

단위 : mm

작업 범위

PUMA TL series 11

PUMA TL 2000[L]/2500[L]

PUMA TL 2000M[LM]/2500M[LM]

단위 : mm

기계 외형도

12 DOOSAN Infracore Products

PUMA TL 2000[M]/2500[M]

평면도

정면도

측면도

단위 : mm

기계 외형도

PUMA TL series 13

PUMA TL 2000L [LM]/2500L [LM]

평면도

정면도

측면도

14 DOOSAN Infracore Products

베드상의스윙

새들위의스윙

추천가공경

최대가공경(상부/하부)

최대가공길이

봉재가공경

주축속도

주축형식

스핀들베어링경(앞)

스핀들관통경

Cs 주축인덱스각도

심압축지름

구멍형식

심압축이송량

이송거리

급속이송속도

절삭이송속도

공구부착면의수(상부+하부)

외경바이트크기

보링바내경

공구분할시간

회전공구속도

주축모터(30분/연속)

회전공구모터(상부)

서보모터(X1축/X2축/Z1축/Z2축)

소요전원

기계높이

설치면적

기계크기

600

430

600(1,000)

100

MT5

120

250/150-650/630(1,050/1,030)

20-24

500-500

12+8

25

40

(3.0/1.6/3.0/3.0)

1,930

3,250x2,118(3,900x2,144)

7,000(8,200)

370/240

-

-

-

42

210(8”)

65

5,000

A2#6

110

76

0.15

22/15

350/240

0.001

5,000

5.5

43

370/240

-

-

-

50

255(10”)

76

4,000

A2#8

130

86

0.2

26/22

350/240

0.001

5,000

5.5

52

[X1/2축-Z1/2축]

[X1/2축-Z1/2축]

[X1/2축-Z1/2축]

mm

mm

mm

mm

mm

mm

rpm

ASA

mm

mm

deg

mm

ASA

mm

mm

m/min

mm/rev

ST.

mm

mm

sec

rpm

kW

kW

kW

kVA

mm

mm

kgf

Item PUMA TL 2000(L) PUMA TL 2000(LM) PUMA TL 2500(L) PUMA TL 2500(LM)

기계 사양

선택 부속품

•자동문

•자동 전원 장치

•자동계측장치(상세내용별도협의)

•칩 컨베이어

•칩 버켓

•콜렛척

•고압 쿨런트 펌프

•3색 경보등

•특수척

•공구 모니터링 시스템

•Tool pre-setter

•Air gun

•Automatic door with safety device

•Bar feeder interface

•Air blast (척 죠 클린용)

•방진구(하부터렛 장착형)

가공능력

주축

심압대프로그래머블

왕복대

터렛

모터

기타

표준 부속품

•자동윤활유장치

•정면 도어 인터록

•공구 및 공구박스

•중공유압척

•유압 유니트

•레벨볼트 및 플레이트

•자동절삭유 공급장치

•Soft jaws(total)

•주축냉각장치

수치제어장치 (Fanuc 31i-A)

수치제어장치 (DOOSAN Fanuc i series)

15

- Reset / rewindIINNTTEERRFFAACCEE FFUUNNCCTTIIOONN- Ethernet function Embedded ethernet

OOPPEERRAATTIIOONN GGUUIIDDAANNCCEE FFUUNNCCTTIIOONN - EZ Guidei (Conversational Programming Solution)

선택사양제어축

- Chuck and tail stock barrier- Stored stroke 2 and 3- Stored limit check before move운전기능

- DNC operation- Manual handle feed 2 units- Handle interruption- Tool retract and recover- Real time custom macro - Active block cancel function- Change active offset with manual move- Manual tool retract and return보간기능

- 3rd / 4th reference position return- Circular threading- Multi step skip - Polygon Turning with Spindles- Helical interpolation (헬리컬 보간)- High Speed Skip Function이송기능

- External deceleration- Feed stop (이송 정지)프로그램 입력

- Work Coordinate System 48 / 300 pairs- Automatic corner override- Interruption type custom macro - Pattern data input (패턴 입력)- Work coordinate system preset- Chamfering / corner R- Additional macro variables #100~#199, #500~#999공구기능 / 공구보정

- Addition of tool pairs for tool life management- Number of Tool Offsets 99/200/400/499/999/2000 pairs편집기능

- Number of registered programs & Part program storage length1280M (512KB)_1000 ea 2560M (1MB)_1000 ea20480M (8MB)_4000 ea 20480M (8MB)_1000 ea1280M (512KB)_1000 ea 10240M (4MB)_4000 ea10240M (4MB)_1000 ea 5120M (2MB)_4000 ea5120M (2MB)_1000 ea 640M (256KB)_500 ea

2560M (1MB)_2000 ea- Playback Function데이터입/출력- Fast ethernet / Data server Only for 1 path

CCOONNTTOOUURRIINNGG FFUUNNCCTTIIOONN- AICC I 30 blocks- AICC II 80 / 200 / 600 blocks

RROOBBOOTT IINNTTEERRFFAACCEE- Robot interface with PMC I/O module (Hardware between PMC I/O modules)

- Robot interface with PROFIBUS-DP

- Work coordinate system (공작물좌표계) G52 - G59공구기능 / 공구보정

- Automatic tool offsett (자동공구옵셋)- Direct input of offset value measured - Direct input of offset value measured B- T - code function T2 +2 digits- Tool geometry / wear compensation (공구형상/마모옵셋)- Tool life management (공구수명관리)- Tool nose radius compensation- Tool offset G43, G44, G49- Number of Tool Offsets 64 pairs- Tool offset value counter input- Tool Load Monitoring system편집기능

- Back ground editting (백그라운드편집)- Memory card edit & operation- Extended part program editing- Number of registered programs (파트프로그램저장) 500 ea- Part program editing (백그라운드편집)- Part program storage size 256 Kbyte(Note) Specify total of part program storage size of each path

- Program protect셋팅및표시기능- Actual cutting feedrate display- Alarm display (알람표시)- Alarm history display (알람& 이력표시)- Current position display (현재위치표시)- Periodic maintenance screen- Display of spindle speed and T code at all screens- Help function- Optional path name display (Only for 2path)- Multi-language display(다국어 기능) English- Operation history display (가공이력표시)- Parameter setting and display- Program comment display 31 characters- Run hours / part count display- Self-diagnosis function- Servo setting screen- Spindle setting screen (주축화면셋팅)- Status display- Operating monitor screen- Servo waveform display - Directory display of floppy cassette데이터입/출력- External key input- External data input- External work number search- Memory card input/output- Reader/puncher interface CH1.interface- RS232C interface- Automatic data backup- Screen hard copy그 외 기능

- Cycle start and lamp- Display unit 10.4" Color TFT LCD- Feed hold and lamp- MDI unit- NC and servo ready- PMC system 31iA-PMC

- Thread cutting retract- Torque limit skip (토오크제한 스킵)이송기능

- Automatic acceleration / deceleration (자동 가감속)- Cutting feedrate clamp- Feed per minute (분당이송)- Feed per revolution (회전당이송)- Feedrate override (10% unit) 0 - 200 %- Jog feed override (10% unit) 0 - 2000 mm/min- Manual per revolution feed- Override cancel (오버라이드취소)- Rapid traverse override (급속이송오버라이드) F0, 25, 100 %- Tangential speed constant control

AAUUXXIILLIIAARRYY // SSPPIINNDDLLEE SSPPEEEEDD FFUUNNCCTTIIOONN- Spindle orientation (주축오리엔테이션)- Actual spindle speed output- Constant surface speed control- High speed M/S/T interface- M - code function M3 digits- Multi spindle control- Rigid tapping (리지드탭핑)- S - code function S4 / S5 digits- Spindle serial output S4 / S5 digits- Spindle speed override (주축속도오버라이드) 0 - 150 %- Spindle Output switching- Waiting function프로그램입력

- Absolute / incremental programming (절대/ 증분프로그램)- Automatic coordinate system setting- Canned cycle for drilling / Turning- Canned cycle for turning- Circular interpolation by R programming- Control in/out- Coordinate system setting (좌표계셋팅) G50- Coordinate system shift (좌표계이동)- Custom macro - Decimal point programming /

Pocket calculator type decimal point programming- Diameter / radius programming (X axis)- Direct drawing dimension programming (도면치수직접입력)- Direct input of coordinate system shift- G code system A- Input unit 10 time multiply- Label skip (라벨스킵)- Macro executor- Manual absolute on and off- Max. programmable dimension ±9 digit- Multiple repetitive canned cycle G70 - G76- Multiple repetitive canned cycle II- Optional block skip (선택적블록스킵) 9 pieces- Parity check- Plane selection G17, G18, G19- Program file name 32 characters- Program stop / end (M00, M01 / M02, M30)- Programmable data input G10- Sequence number (시퀀스번호) N8 digit- SUB program call 10 folds nested- Tape code EIA / ISO- Tape format for FANUC Series15

제어축- Controlled path 2 path- Controlled axes (제어축)

X1, Z1, X2, Z2 (TL 2000/L/2500/L)X1, Z1, C1, X2, Z2 (TL 2000M/LM/2500M/LM)

- Simultaneous controlled axes (동시제어축수) 4 axes- Axis control by PMC- Backlash compensation 0 ~ ± 9999 pulses- Backlash compensation for each rapid traverse and cutting feed- Chamfering on/off- Cs contouring control- Emergency stop- Follow-up- HRV2 control- Inch / Metric conversion (인치/메트릭변환)- Interlock All axes / each axis- Least input command (최소설정단위) 0.001 / 0.0001 mm/inch- Machine lock (머신록) All axes / each axis- Mirror image (미러이미지)- Over travel- Position switch (위치 스위치)- Servo off- Stored stroke check 1 (내정행정한계1)- Unexpected disturbance torque detection function- Stored pitch error compensation운전기능

- Automatic operation (memory)자동운전(메모리)- MDI operation (MDI 조작)- DNC Operation with Memory card- Buffer register- Dry run (드라이런)- Incremental feed X1, X10, X100- Program restart- Wrong operation prevention- JOG feed (조그이송)- Manual handle feed 1 unit- Manual pulse generator 1 ea- Manual reference position return (수동원점복귀)- Program number search (프로그램 번호 찾기)- Refernce position setting without dog- Sequence number search (시퀸스 번호 찾기)- Single block (싱글 블록)- Reference position shift보간기능

- Nano interpolation (나노 보간)- Positioning (위치결정) G00- 1st. Reference position return (제1원점복귀) Manual, G28- 2nd. reference position return (제2원점복귀) G30- Balance cutting (밸런스 커팅)- Circular interpolation (원호보간) G02- Continuous threading (연속나사절삭)- Cylindrical interpolation (실린더 보간)- Dwell (per sec) G04- Linear interpolation (리니어 보간) G01- Multiple threading (다중 절삭)- Polar coordinate interpolation- Reference position return check G27- Skip (스킵) G31- Thread cutting / Synchronous cutting

- 3rd / 4th Ref. position return (제3, 4원점복귀)- Balance cutting (밸런스 커팅)- Circular interpolation (원호보간) G02- Continuous threading (연속나사절삭)- Cylindrical interpolation (실린더 보간)- Dwell (per sec) G04- High Speed Skip Function- Linear interpolation (리니어 보간) G01- Multiple threading (다중 절삭)- Polar coordinate interpolation- Polygon turning- Polygon Turning With Spindles- Reference position return check G27- Skip (스킵) G31- Thread cutting / Synchronous cutting- Thread cutting retract- Torque limit skip (토오크제한 스킵)- Variable lead threading이송기능

- Automatic acceleration / deceleration (자동 가감속)- Cutting feedrate clamp- Feed per minute (분당이송)- Feed per revolution (회전당이송)- Feedrate override (10% unit) 0 - 200 %- Jog feed override (10% unit) 0 - 2000 mm/min- Manual per revolution feed- Override cancel (오버라이드취소)- Rapid traverse override (급속이송오버라이드) F0, 25, 100 %- Rapid traverse rate- Tangential speed constant control

AAUUXXIILLIIAARRYY // SSPPIINNDDLLEE SSPPEEEEDD FFUUNNCCTTIIOONN- Spindle orientation (주축오리엔테이션)- Actual spindle speed output- Auxiliary function lock- Constant surface speed control- High speed M/S/T interface- M - code function M3 digits- Multi spindle control- Rigid tapping (리지드탭핑)- S - code function S4 / S5 digits- Spindle serial output S4 / S5 digits- Spindle speed override (주축속도오버라이드) 0 - 150 %- Spindle Output switching- Waiting function프로그램입력

- Absolute / incremental programming (절대/ 증분프로그램)- Additional Macro Variables #100~#199, #500~#999- Automatic coordinate system setting- Canned cycle for drilling- Canned cycle- Circular interpolation by R programming- Control in / out- Coordinate system setting (좌표계셋팅) G50- Coordinate system shift (좌표계이동)

제어축- Control paths 2 path- Control axes (제어축) X1, Z1, C1, X2, Z2

X1, Z1, X2, Z2 (TL 2000/L/2500/L) X1, Z1, C1, X2, Z2 (TL 2000M/LM/2500M/LM)

- Simultaneous controlled axes (동시제어축수) 4 axes- Axis control by PMC- Backlash compensation 0 ~ ± 9999 pulses- Backlash compensation for each rapid traverse and cutting feed- Chamfering on/off- Cs contouring control- Emergency stop- Follow-up- HRV2 control- Inch / Metric conversion (인치/메트릭변환)- Increment system 1/10 0.0001 / 0.00001 mm/inch- Interlock All axes / each axis- Least input command (최소설정단위) 0.001 / 0.0001 mm/inch- Machine lock (머신록) All axes / each axis- Mirror image (미러이미지)- Overtravel- Position switch (위치 스위치)- Servo off- Stored stroke check 1(내정행정한계1)- Stored stroke check 2, 3(내정행정한계2,3)- Torque control- Unexpected disturbance torque detection function- Stroke limit check before move- Stored pitch error compensation운전기능

- Automatic operation (memory)자동운전(메모리)- MDI operation (MDI 조작)- DNC operation- Buffer register- Dry run (드라이런)- Handle incremental feed X1, X10, X100- Manual Handle interruption- Program restart- Wrong operation prevention- JOG feed (조그이송)- Manual handle feed 1 unit- Manual intervention and return- Manual pulse generator 1 ea- Manual reference position return (수동원점복귀)- Program number search (프로그램 번호 찾기)- Reference position shift- Refernce position setting without dog- Sequence number search (시퀸스 번호 찾기)- Single block (싱글 블록)보간기능

- Nano interpolation (나노 보간)- Positioning (위치결정) G00- 1st. Reference position return (제1원점복귀) Manual, G28- 2nd. Reference position return (제2원점복귀) G30

- Custom macro - Decimal point programming /Pocket calculator type decimal point programming

- Diameter/radius programming (X axis)- Direct drawing dimension programming (도면치수직접입력)- Direct input of coordinate system shift- G code system A/B/C- Input unit 10 time multiply- Label skip (라벨스킵)- Manual absolute on and off- Max. programmable dimension ± 9 digit- Multiple repetitive cycle G70 - G76- Multiple repetitive cycle II- Optional block skip (선택적블록스킵) 9 pieces- Parity check- Plane selection G17, G18, G19- Program stop / end (M00, M01 / M02, M30)- Programmable data input G10- Sequence number (시퀀스번호) N5 digit- SUB program call 10 folds nested- Tape code EIA / ISO- Tape format for FANUC Series10/11- Work coordinate system (공작물좌표계) G52 - G59- Interruption type custom macro - Chamfering / Corner R공구기능 / 공구보정

- Automatic tool offsett (자동공구옵셋)- Direct input of offset value measured - Direct input of offset value measured B- T - code function T2 +2 digits- Tool geometry / wear compensation (공구형상/마모옵셋)- Tool life management (공구수명관리)- Tool radius /Tool nose compensation- Tool offset G43, G44, G49- Number of Tool Offsets 200 pairs- Tool offset value counter input- Tool Load Monitoring system편집기능

- Background editting (백그라운드편집)- Memory card edit & operation- Extended part program editing- Number of registered programs (파트프로그램저장) 400 ea- Part program editing (백그라운드편집)- Part program storage size 1280m (512kB)(Note) Specify total of part program storage size of each path

- Program protect- Playback Function셋팅및표시기능- Actual cutting feedrate display- Alarm display (알람표시)- Alarm history display (알람& 이력표시)- Current position display (현재위치표시)- Directory display and punch for each group- Directory display of floppy cassette

- Periodic maintenance screen- Display of spindle speed and T code at all screens- Help function (도움 기능)- Optional path name display- Multi-language display(다국어 기능)- Operation history display (가공이력표시)- Parameter setting and display- Program comment display 31 characters- Run hours / part count display- Self-diagnosis function- Servo setting screen- Spindle setting screen (주축화면셋팅)- Status display- External key input- External data input- Operating monitor screen- Servo waveform display데이터입/출력- External program input- External program number search- External work number search- Memory card input/output- Reader / puncher interface- RS232C interface- Automatic data backup그 외 기능

- Cycle start and lamp- Display unit 10.4" Color TFT LCD- Feed hold and lamp- PCMCIA port in the front of LCD display unit- NC and servo ready- PMC system 0iD-PMC- Reset / rewind

IINNTTEERRFFAACCEE FFUUNNCCTTIIOONN- Ethernet function (에더넷 기능) Embedded ethernet

OOPPEERRAATTIIOONN GGUUIIDDAANNCCEE FFUUNNCCTTIIOONN - EZ Guidei (Conversational Programming Solution)

선택사양보간기능

- Multi step skip - Helical interpolation (헬리컬 보간)이송기능

- Advanced preview control데이터입/출력- Fast ethernet- Data server

CCOONNTTOOUURRIINNGG FFUUNNCCTTIIOONN- AICC I 30 blocks

RROOBBOOTT IINNTTEERRFFAACCEE- Robot interface with PMC I/O module(Hardware between PMC I/O modules)

- Robot interface with PROFIBUS-DP

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