13 echipamente tehnologice pentru procesarea laptelui - concepte generale de productie - donido
TRANSCRIPT
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
1/75
DONIDO
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
2/75
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
3/75
DONIDO
guaranties final product corresponding to the highesttechnical and hygiene requirements, conformable to the individual visionand main characteristics of the region.
The production facility in Haskovo, Bulgaria is equipped with modern machinery and technologies that guaranteequality of the products.
The engineering structures perform precise and quick installation atevery part of the World.
Highly qualified technologists complete the start up of the linesand consult the customer till the projected capacity of the line isachieved.
Customer service is our highest priority. Milk is a delicateraw material which requires care and devotion.
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
4/75
DONIDO
DONIDO
Bulgaria DONIDO
Russia DONIDO
Ukraine
Moltechnoservis
Belarus
STRUCTURE
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
5/75
DONIDODONIDODONIDODONIDO IN DAIRY PROCESSING
DONIDODONIDODONIDODONIDO Project Project Project Project designing the processing lines DONIDODONIDODONIDODONIDO Automation Automation Automation Automation automation of the production process DONIMILKDONIMILKDONIMILKDONIMILK Re Re Re Reception ception ception ception equipment for reception and storage DONITHERMDONITHERMDONITHERMDONITHERM pasteurization, normalization, homogenization DONDONDONDONIMILKIMILKIMILKIMILK Line Line Line Line production of pasteurized dairy products (milk, cream, etc.) DONIMILKDONIMILKDONIMILKDONIMILK Line Line Line Line production of yoghurts DONICHEESEDONICHEESEDONICHEESEDONICHEESE Line Line Line Line production of cottage cheese DONICHEESEDONICHEESEDONICHEESEDONICHEESE Line Line Line Line production of soft and semi-soft non ripening and ripening cheese
(feta, Bulgarian white cheese etc.) DONICHEESEDONICHEESEDONICHEESEDONICHEESE Line Line Line Line production of semi-hard and hard cheese (gouda, tilzit, rosiiski, etc.) DONICHEESEDONICHEESEDONICHEESEDONICHEESE Line Line Line Line production of cheddar DONICHEESEDONICHEESEDONICHEESEDONICHEESE Line Line Line Line production of thermoplasticized cheese type pasta filata
(kashkaval, mozzarella, etc.) DONICHEESEDONICHEESEDONICHEESEDONICHEESE Line Line Line Line production of processed cheese
DONIWHEYDONIWHEYDONIWHEYDONIWHEY Line Line Line Line production of albumin curd DONIBRINEDONIBRINEDONIBRINEDONIBRINE brine salting systems DONICOOLDONICOOLDONICOOLDONICOOL equipment for milk cooling DONICIPDONICIPDONICIPDONICIP central cleaning systems
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
6/75
DONIDO Project
THE CONCEPTION OF ON O
IN PROJECT ENGINEERING INDIVIDUAL
TECHNICAL SOLUTIONS IN DIALOG WITH THE CUSTOMER
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
7/75
DONIDO Project
STAGES IN THE REALIZATION OF
THE TECHNOLOGICAL PROCESS
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
8/75
DONIDO Project
INITIAL DATA AND
CUSTOMER ASSIGNMENT ANALYSIS
Type of the production Type and volumes of the different packing of the production Timetable of the technological operations Physicochemical and organoleptic properties of the product Desired level of automation
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
9/75
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
10/75
DONIDO Project
PROCESS DIAGRAMS AND SCHEMES
OF CIP-CLEANING OF THE EQUIPMENT /process diagram is in the basis in the organization of the dairy companies/
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
11/75
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
12/75
DONIDO Project
TECHNOLOGICAL SCHEMES AND
LEVEL OF AUTOMATION
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
13/75
DONIDO Project
TECHNOLOGICAL EQUIPMENT LAYOUT
DONIDO P j
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
14/75
DONIDO Project
ASSEMBLY SCHEMES AND 3D-MODELS
DONIDO Automation
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
15/75
DONIDO Automation
AUTOMATION OF THE PRODUCTION PROCESS
OPERATION, CONTROL, MONITORING
DONIDO Automation
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
16/75
DONIDO Automation
LOW LEVEL OF AUTOMATION ( LLA )The low level of automation requires a lot of manual operations and the process is
highly influensed by the qualification of the operator: transportation of the milk and the cleaning detergents is performed by pipelines with
manual valves ; connection of the CIP pipes to the product pipes is
realized by distributing panels, with manual switching ofbends ;
processing equipment is suplied with local control units,
ensuring only the main parameters, refering to theproduct safety ;
transportation, packing and marking of the ready product is performed manualy and by transportingcarriages;
parameters indication is local (thermometers, pressure-gauges etc.)
DONIDO Automation
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
17/75
ADVANTAGES DISADVANTAGES
flexible production covering large variety of the products;
low cost investment and possibility for fast and cheap upgrade of thelines;
low sensitivity towards the raw material;
relatively cheep maintenance that isnot requiring high qualification;
suitable level for small dairiesproducinglimited series ofuniqueproducts.
high influence of the subjective factor.High level of qualification of thetechnological team is required;
limited possibility for standardizing thefinal product;
presence of numerous personnelperforming multiple manual operations;
high prime cost of the product; limited possibility of monitoring the
processes; high risk from casual mistakes during
transportation of the milk and thecleaning detergents;
minimal guarantees regarding thehygiene and safety of the product,highly influenced by the subjectivefactor.
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
18/75
DONIDO Automation
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
19/75
ADVANTAGES DISADVANTAGES
flexible production with possibility forfast readjustment when changing theproduct;
relatively low cost investmentcompared to the increasedguarantees for the final product;
increased but still low sensitivity towards the raw material;
relatively low cost of the maintenanceand possibility for easy upgrade ofthe lines;
suitable level for small and mediumdairies with large variety ofassortment.
relatively high influence of the operator.Good level of qualification is required;
increased possibility for standardizingthe final product;
relatively high prime cost of the product; possibility of monitoring the basic
technological processes; increased safety
guarantees whichare not enough forthe quality and thesafety of the finalproduct.
DONIDO Automation
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
20/75
HIGH LEVEL OF AUTOMATION ( HLA )High level of automation almost excludes manual operations and ensures conditions
for high safety levels. The operator role is changed. Free from performing repeating
operations he has time to analize and optimize the processes: transportation of the milk and the cleaning detergents is performed by pipelines with
automatic valves; connection of the CIP pipes to the product pipes is realized with automated mix proof
valves ; precessing equipment is supplied with programmable
controllers, ensuring the processes and the logicalconnections with other components of the line. Controland data storage is performed by main control unit ;
transportation, packing and marking of the ready product is performed by transporting conveyors,excludind manual operations;
parameters indication is remote through main controlunit .
DONIDO Automation
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
21/75
ADVANTAGES DISADVANTAGES
elimination of the subjective factorfrom operational control of theprocesses;
high level of standardization of thefinal product;
complete monitoring of thetechnological parameters;
reduced to minimum servicepersonnel;
high hygiene and guarantee forcomplete safety of the final product;
low prime cost of the final products; suitable level for large dairies.
relatively high sensitivity towards the raw material;
high cost of the investment; high qualification of the service
personnel; limitations regarding the flexibility of the
processes and the final product.
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
22/75
DONICHEESE Linef hGeneral information
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
23/75
D
ND
ma
n
n
B
g
a
f o r c o t t a g e c h e e s e
DONIDO
w e c r e a t e f o r y o u
General information
Cottage cheese is classified as a soft type cheese without ripening. Its structure consists of grains with size 3-12 mm:. Small - grain 3-6 mm; . Medium - grain 6-9 mm; . Large - grain 9-12 mm. Usually the cheese grains are mixed with sweet cream with different fat level:
. Fat content 0-18 % . Moisture 78 % . Grainy smooth texture with mild flavor . White or yellowish color It is served for direct consumption, in salads or mixed with fruit supplements. The biggest producer in the world is the USA with approximately a 65% share of the global production. The product rapidly and firmly is entering the markets in Europe and Asia.
DONICHEESE Linef o r c o t t a g e c h e e s eTechnological steps
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
24/75
D
ND
ma
n
n
B
ga
f o r c o t t a g e c h e e s e
DONIDO
w e c r e a t e f o r y o u
Technological steps
Within twenty-four hours DONI
O-Vat is loaded two times. The volume of DONI
O-Vat and their number defines the productivityof the production line. The packing of the ready product must be complete within 2 hoursafter its homogenization in DONI
Creamer. The production of curd is around 11% and the quantity of the readyproduct is limited by the added supplements.
. Loading of DONI O-Vat with milk 30 min.. Adding of starter and rennet,mixing, coagulation
5-6 h.
. Cutting to grains 1 min.. Coagulum stays without motion 30 min.. Heating t 0 - 55 0 C 90-100 min.. Cooking 30 min.. Drainage of whey, cooling andwashing to 5-8 0 C
110 min.
. Drainage of water in DONI
Drainer 30 min.. Final drainage in DONI Creamer 15-20 min.. Adding of cream and other supplementsand homogenization of the mixture
30 min.. Cleaning by DONI Procip 60 min.
DONICHEESE Linef o r c o t t a g e c h e e s eTechnological process
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
25/75
D
ND
ma
n
n
B
ga
f o r c o t t a g e c h e e s e
DONIDO
w e c r e a t e f o r y o u
Technological process
DONICHEESE
Line - production of cottage cheese
DONI
Therm pasteurization and coolingof milk and washing water
DONI
O-Vat preparationof curd
DONICHEESE Linef o r c o t t a g e c h e e s eTechnological process
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
26/75
D
ND
ma
n
n
B
ga
f o r c o t t a g e c h e e s e
DONIDO
w e c r e a t e f o r y o u
Drained and dried curd
Curd
DONI
Drainer C drainageand drying of curd
DONI
Drainer C
Technological process
DONICHEESE Linef o r c o t t a g e c h e e s e Technological process
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
27/75
D
ND
ma
n
n
B
ga
g
DONIDO
w e c r e a t e f o r y o u
DONI
Creamer
DONI
Pack packing ofthe ready product
DONI
Creamer adding of cream
and other supplements
DONI
ProCIP central cleaningwith CIP
Technological process
DONICHEESE Linef o r c o t t a g e c h e e s e Batch operation line for cottage cheese
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
28/75
D
ND
ma
n
n
B
g
a
DONIDO
w e c r e a t e f o r y o u
Batch operation line for cottage cheeseproduction
The planillustratesDONICHEESE
Line
equipment layoutfor cottage cheeseproduction.
The necessary dimensionfor the production facility based on two DONI
O-Vat
10 000 l is approximately 20m x 20m with a minimal height of 4m. The shown production line with two DONI
O-Vat 10 000 l, iswith minimal productivity of 7000 kg product per twenty-four hours.
DONICHEESE Linef o r c o t t a g e c h e e s e Continuous operation line for
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
29/75
D
ND
ma
n
n
B
g
a
DONIDO
w e c r e a t e f o r y o u
Continuous operation line forcottage cheese production
The plan illustratesDONICHEESE
Line
equipment layout forcottage cheese production.The necessary dimension for the productionfacility based on four DONI
O-Vat 10 000l is approximately 25m x 25m witha minimal height of 4m. The shown production line with four DONI
O-Vat 10 000l,is with minimal productivity of 16 000 kg product per twenty-four hours.
DONICHEESE Line for soft cheese
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
30/75
PRODUCTION OF SOFT AND SEMI-SOFT CHEESE (FETA, Bulgarian white cheese, etc.)
DONICHEESE Line for soft cheese
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
31/75
GENERAL INFORMATION
Soft and semi-soft cheese types are characterized with the following marks: The curd is not cooked mechanically by stirring instead of heating during the
process of curd preparation; Cheese forming is done by self-pressing in block mould, which is rotated usually 4
times; Brine salting in 18% 23% brine; Ripening period from 30 to 60 days.
A large group of soft and semi-soft cheese are the brine cheeses. They are kept inmedium of salt solution and whey /brine/. Typical representatives are: FETA, Bulgarian
white cheese, Brinza etc. Their main characteristics are: distinguished buttery sour milk flavor; white or pale yellow color;
homogeneous structure, with a very little number of technical pores formed by theself-pressing.
DONICHEESE Line for soft cheese
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
32/75
Another large group of soft and semi-soft cheese are the one in which must is addedduring the production process. Typical representatives are: blue cheeses with developedblue must in the block, camembert and brie, which are covered with white must. Theirmain characteristics are:
distinguished piquant buttery milk flavor with nice fragrance of the must; white or pale yellow color; homogeneous structure with developed must covering the cheese block or inside
it.
Soft and semi-soft cheese usually contains > 50% moisture of the total weight, and faton dry basis from 40% to 68%.The last few years there is a growing interest towards these types of cheese in regions
where it is not traditional, because the market is glut with hard and semi-hard cheeses.
DONICHEESE Line for soft cheese
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
33/75
PRODUCTS
Traditional block, parallelepiped 220 110
7080 mm, weight 2 kg
Bulgarian white cheese in typical market packing
Untraditional block, cylinder 90 40mm, weight 250 g
DONICHEESE Line for soft cheese
TECHNOLOGICAL PROCESS
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
34/75
TECHNOLOGICAL PROCESS For production of soft and semi-soft cheese
FILLING WITH MILK 1020 min ADDING OF STARTER, RENNET AND OTHER
INGREDIENTS. STIRRING ANDCOAGULATION
60 min
CUTTING TO CUBES OR PRISM WITHDIMENSIONS FROM 15 to 20 mm
2 min
COAGULUM STAYS WITHOUT MOTION 1520 min MECHANICAL COOKING /STIRRING 23
TIMES IN PERIOD OF 1015 min./ 3045 min
DONI -Vat SC or DONI S-Vat
DRAINING AND FILLING OF CURD IN BLOCKMOULDS
1015 min DONI Draining/Filling
FORMING BY MEANS OF SELF-PRESSING1224 h
DONI
Rotomatic
DONICHEESE Line for soft cheese
TECHNOLOGICAL STEPS
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
35/75
TECHNOLOGICAL STEPS
DONICHEESE Line with DONI S-Vat
DONI Therm pasteurization of milk Curd preparing in DONI S-Vat (manual process)
DONICHEESE Line for soft cheese
TECHNOLOGICAL STEPS
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
36/75
TECHNOLOGICAL STEPS
Curd preparing in DONI -Vat SC U level control uniform draining of curd and whey (automated process) mixture
DONI Draining/Filling dosed drainage of whey DONI Draining/Filling filling of block moulds
DONICHEESE Line for soft cheese
TECHNOLOGICAL STEPS
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
37/75
TECHNOLOGICAL STEPS
DONI Rotomatic block mould rotation with the Formed product by means of self-pressing
purpose of bilateral self-pressing
Washing of block moulds DONI Pro CIP cleaning of the line
DONICHEESE Line for soft cheese
LINE FOR PRODUCTION OF SOFT AND SEMI SOFT
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
38/75
LINE FOR PRODUCTION OF SOFT AND SEMI-SOFT
CHEESE WITH ON S Vat
The plan illustrates DONICHEESE Line equipment layout
for production of soft and semi-soft cheese.The necessary dimension for the production facility based on six DONI
S-Vat 1 000 l
are approximately 22 x 18 m with a minimal height of 4 m. The shown production line with sixDONI S-Vat 1 000 l is with minimal productivity of 5500 kg product per twenty-four hours.
DONICHEESE Line for soft cheese
AUTOMATED LINE FOR PRODUCTION OF SOFT AND
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
39/75
AUTOMATED LINE FOR PRODUCTION OF SOFT AND
SEMI-SOFT CHEESE WITH ON Vat SC
The plan illustrates DONICHEESE Line equipment layout for production of soft and semi-soft cheese.
The necessary dimension for the production facility based on six DONI -Vat SC 2 000 l
are approximately 30 x 18 m with a minimal height of 4 m. The shown production line with sixDONI -Vat SC 2 000 l is with minimal productivity of 11 000 kg product per twenty-four hours.
DONICHEESE Line for soft cheese
BLOCK MOULDS FOR SOFT AND SEMI-SOFT CHEESE
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
40/75
BLOCK MOULDS FOR SOFT AND SEMI SOFT CHEESE
Block mould for soft cheese with block top Block mould for soft cheeseDimensions of the block: 220 110 145 mm Dimensions of the block: 90 h 80 mm
DONICHEESE Line for pasta filata
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
41/75
PRODUCTION OF
THERMOPLASTICIZED CHEESE TYPEPASTA FILATA
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
42/75
DONICHEESE Line for pasta filata
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
43/75
Typical thermoplasticized chesses are: Kashkaval, Provolone,
Scamorza, Soluguni, Mozzarella etc. A variety of Pasta filata cheese is the Figure cheese that is made bystretching of cheese thread with different diameter and by knitting.
Pasta filata type cheese is characterized with the following qualities: delicious piquant taste colour white or pale yellow to amber yellow firm structure, without round eyes or single small pores obtained when the water vapour gets cold.
Pasta filata type cheese is produced mainly in Italy and the EasternEuropean countries.
The product rapidly and firmly is entering the markets inEurope and Asia.
DONICHEESE Line for pasta filata
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
44/75
PRODUCTS
MOZZARELLA
KASHKAVAL FIGURE CHEESE
DONICHEESE Line for pasta filata
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
45/75
TECHNOLOGICAL STEPS
LOADING WITH MILK 30 min ADDING OF STARTER AND RENNET,
MIXING, COAGULATION40 min
CUTTING TO STRIPES 1 min COAGULUM STAYS WITHOUT MOTION
34 min CUTTING AND FORMING OF CHEESEGRAINS
68 min HEATING 3642 C up to 15 min COOKING up to 60 min
DISCHARGE 1520 min
DONI E-Vat
CHEDDARING 3070 min
DONI Prepress DONI Pressvat DONI
Cheddarmatic THERMOPLASTICIZATION, SALTING AND
FORMING 30 min DONI Plastformer
DONICHEESE Line for pasta filata
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
46/75
TECHNOLOGICAL PROCESS
DONICHEESE Line with DONI Drainer C and DONI Prepress
DONICHEESE Line with DONI Pressvat DONI Plastformer
DONICHEESE Line for pasta filata
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
47/75
TECHNOLOGICAL PROCESS
CUTTING THE COAGULUM AND COOKING THE CURD
FORMING OF CURD
WHEY DRAINAGE WITHDONI Drainer C FINAL DRAINAGE BY MEANS OF PRESSING WITH DONI Prepress , CHEDDARING
DONICHEESE Line for pasta filata
TECHNOLOGICAL PROCESS
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
48/75
TECHNOLOGICAL PROCESS
WHEY DRAINAGE IN DONI Pressvat FINAL DRAINAGE BY MEANS OF PRESSING IN DONI Pressvat , CHEDDARING
CHEDDARIZED CHEESE THERMOPLASTICIZED, SALTEDCHEESE
DONICHEESE Line for pasta filata
TECHNOLOGICAL PROCESS
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
49/75
TECHNOLOGICAL PROCESS
KNEADING OF CHEESE IN FORMING OF CHEESE WITH DONI Plastformer DONI Plastformer 1.0
FORMING OF CHEESE WITH DRAWING OUT OF CHEESE THREAD DONI Plastformer 2.0 FOR FIGURE CHEESE
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
50/75
DONICHEESE Line for pasta filata
BATCH OPERATION LINE WITH DONIDONIDONIDONI PPPP
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
51/75
BATCH OPERATION LINE WITH DONIDONIDONIDONI Prepress Prepress Prepress Prepress
FOR PRODUCTION OF CHEESE TYPE PASTA FILATA
The plan illustrates DONICHEESE Line equipment layout for production of cheesetype pasta filata.
The necessary dimension for the production facility based on two DONI
E-Vat 5000 lis approximately 20 x 15 m with a minimal height of 4 m. The shown production line with two
DONI
E-Vat 5000 l is with minimal productivity of 5000 kg product per twenty-four hours.
DONICHEESE Line for pasta filata
BATCH OPERATION LINE WITH DONIDONIDONIDONI PPPP tttt
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
52/75
BATCH OPERATION LINE WITH DONIDONIDONIDONI Pr Pr Pr Pressvat essvat essvat essvat
FOR PRODUCTION OF CHEESE TYPE PASTA FILATA
The plan illustratesDONICHEESE Line equipment layoutfor production of cheese type pasta filata.
The necessary dimension for the production facility based on three DONI E-Vat 10000 lis approximately 20 x 16 m with a minimal height of 4 m. The shown production line with threeDONI E-Vat 10000 l is with minimal productivity of 8000 kg product per twenty-four hours.
DONICHEESE Line for pasta filata
CONTINUOUS OPERATION LINE WITH
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
53/75
CONTINUOUS OPERATION LINE WITH
DONIDONIDONIDONI
Cheddarmatic Cheddarmatic Cheddarmatic Cheddarmatic FOR PRODUCTION OF CHEESETYPE PASTA FILATA
The plan illustratesDONICHEESE Line equipment layout for production of cheese type pasta filata.
The necessary dimension for the production facility based on six DONI
E-Vat 5000 lis approximately 23 x 14 m with a minimal height of 4 m. The shown production line with sixDONI
E-Vat 5000 l is with minimal productivity of 15000 kg product per twenty-four hours.
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
54/75
CLEANING IN PLACE
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
MILK DELICATE RAW MATERIAL
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
55/75
MILK DELICATE RAW MATERIAL
cold surfacemilk reception systems, raw milkstorage tanks soiled by milk froth
hot surfacepasteurizers, process tanks, pipes,soiled by phosphate, albumen
and fat
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
PURPOSE OF CLEANING
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
56/75
PURPOSE OF CLEANING
physical cleanness removal of all visible pollutionon the surface
chemical cleanness removal of all visible andmicroscopic pollution, which can cause developping ofbacteria
bacterial cleanness elimination of allmicroorganisms by disinfection (chemical or thermal)
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
QUALITY CLEANING PARAMETERS
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
57/75
QUALITY CLEANING PARAMETERS
flow
temperature
concentration
time
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
THE INFLUENCE OF DIFFERENT PARAMETERS
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
58/75
THE INFLUENCE OF DIFFERENT PARAMETERS
FOR QUALITY CLEANING
Flow
Flow
ConcentrationTime
Temperature
the most important factor for quality cleaning
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
DONIDONIDONIDONI ProProProPro CIPCIPCIPCIP THE UNIVERSAL MODULE OF DONIDODONIDODONIDODONIDO
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
59/75
DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP THE UNIVERSAL MODULE OF DONIDODONIDODONIDODONIDO
DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP is capable of realizing all theconcepts of cleaning in closed outline
DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP is compact module withcomfortably positioned controls
DDDDONIONIONIONI Pro Pro Pro Pro CIPCIPCIPCIPintegrates in the cleaningsystems with up to six feed lines
DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP is compatible with different tanks
for preservation of washing solutions
DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP is tested in factory conditions which predefines quick and easy installation
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
THREE CONCEPTS FROM DONIDO
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
60/75
THREE CONCEPTS FROM DONIDO
FOR CLEANING-IN-PLACE
DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP - flow circulation through balance tank
and heating in the module by a plate heatexchanger
DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP M MMM - flow circulation through the tanks for
washing solution preservation and heating inthe module by a plate heat exchangerDONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP L LLL - flow circulation through tank
/rectangular/ for washing solutionpreservation and heating by a tubular heatexchanger
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
THREE MAIN DEFAULT CLEANING PROGRAMS OF
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
61/75
DONIDONIDONIDONI
Pro Pro Pro Pro CIPCIPCIPCIP
CLEANING OF COLD SURFACES
/reception systems, pipes and tanks for raw milk/
rinsing with water 40 C 3 min alkaline solution circulation 75
C 10 min rinsing with water 30 C 3 min disinfection with chemical detergent 10 min rinsing with cold water 3 min disinfection with hot water 98 C 10 min
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
CLEANING OF HOT SURFACES
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
62/75
/pasteurizers, sterilizers, etc./
rinsing with water 40 C 10 min acid solution circulation 70 C 10 min rinsing with cold water 5 min alkaline solution circulation 75 C 25 min rinsing with water 30 C 5 min
acid solution circulation 70
C 15 min rinsing with cold water 5 min disinfection with chemical detergent 10 min rinsing with cold water 5 min disinfection with hot water 98 C 10 min
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
CLEANING OF PRODUCTION SURFACES
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
63/75
/cheese vats, process tanks, pipes for transportation ofpasteurized milk/
rinsing with water 40 C 5 min alkaline solution circulation 75 C 15 min rinsing with water 30 C 5 min acid solution circulation 70 C 10 min
rinsing with cold water 5 min disinfection with chemical detergent 10 min rinsing with cold water 5 min disinfection with hot water 98 C 15 min
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
Each stage of the programs can be skipped or individually executed.
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
64/75
Times and temperature are set for each contour depending on the washingresults.
The choice between chemical disinfection or disinfection with water isstrictly individual.
chemical disinfection disinfection with hot water- no heating required - removes all microbes- removes heat resistance bacteria - safe in case of mixing with product
- do not requires rinsing e.g. water saving- there is possibility that some heat resistancebacteria may not be removed
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
65/75
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
66/75
DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP cleaning-in-place DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP flow control and with two modules washing solutions dosing
DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP with all options forreturning of the washing solutions
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
Technological plan of DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
67/75
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP main functions and characteristics
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
68/75
4000 50 000 l/h circulation of relatively small volumes through a balance tank automated flow control capability to clean simultaneously two identical lines monitoring and control of concentration in each line if the CIP system has more than one
module capability to set different concentration for the different lines monitoring and control of temperature interface connection to the washing objects /returning pumps/
disinfectant dosing, through conductivity transmitter or volumetric when the first is not possible. automated recirculation contour for preparing of washing solutions in the tanks. visualized process on touch screen panel interface connection to a centralized computer recording of the following parameters: time; temperature; concentration; flow flow regulation by speed and pressure, depending on parameters of each contour capability to include up to 6 units in one CIP system
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
69/75
Two options of execution DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP 35353535DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP 25252525
Suitable for medium and small scale dairies, for centralized and decentralized CIP systems and for
cleaning of separate units.
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
70/75
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
Technological plan of DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
71/75
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP main functions and characteristics 3000 40 000 l/h
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
72/75
3000 40 000 l/h flow circulation through the tanks for washing solution preservation manual control of the flow monitoring and control of the concentration in the tanks manual recirculation contour for preparing of washing solutions in the tanks
disinfectant dosing electric connection to the washing objects /returning pumps/ cleaning program with manual starter for every stage and visual monitoring of the
concentration in the returning contour
capability to include up to 2 units in one CIP system
Options: automatic flow control recording of the following parameters: time; temperature; concentration; flow
* in explicit agreement with the customer and specific conditions DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP could beautomated to the level of DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP L LLL
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
73/75
One option of execution DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP L LLL 15151515
Suitable for small scale dairies, local CIP systems and for cleaning of separate units.
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
74/75
DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP L LLL rectangular tank for DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP L LLL tubular heat exchangerpreservation of the washing solution
DONIDONIDONIDONICIPCIPCIPCIP Line Line Line Line
DONIDONIDONIDONI Pro Pro Pro Pro CIPCIPCIPCIP L LLL main functions and characteristics15 000 l/h
-
8/10/2019 13 Echipamente Tehnologice Pentru Procesarea Laptelui - Concepte Generale de Productie - DONIDO
75/75
15 000 l/h flow circulation through tank /rectangular/ for washing solution preservation manual control of the flow heating by tubular heat exchanger temperature control in each sector manual dosing of concentrate operator controls time and sequence of cycles
Options:
monitoring and control of concentration / when the solutions are returned for secondary use /