4 15년 도장업종 세미나(권태안)-150904-1

2015 09 09~10 ( )

15

*

. . . . *

*

.

( 5% )

,

Worst 1

Cost UP

/

VOC, CO2

.

*

*

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!

.

*

. . . .

*

NO NO .No .No

*

. ( 14~15 ) SPRAY 82.6% WORST 1 ( 20.9 % , / WORST1 )

Chart1

78.36.20213.5

77.10.207.814.9

92.30.100.137.5

26.1019.816.237.9

15.6015.20.569.7

.

/

(%)

Sheet1

./

DCH()78.36.20.02.013.5

TC()77.10.20.07.814.9

YI()92.30.10.00.17.5

KSJ()26.10.019.816.237.9

SHE()15.60.015.20.569.7

.

*

, () () .

() ()

() () () ()()

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.

( Coagulation, ) ( Dust, ) .

.

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2. 1 2 1 ( Dust) ( Coag.) (Fiber)

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1

*

1. A , ( ) ( Buble )

*

2. 39 ok 88 NG KNOB 1980 (0.7mm) 2000 (0.5mm) 2010 (0.2mm) OK

*

1. 2. .

/ / /

/ : / ( / / ) / ( ) /

*

3, 4. /

/ / lay pot Zone ( 65 ~72 % ) . //

: /

*

: ( ) TFT / (Migration ) 1.

*

: . TEST RESULT ( TEST 120ea ) TEST : () SPRAY (1)

: 500g() 3-5 ( : 4 ) 1.

// 120 / 5 / 4.1% 120 / 2 / 1.6%TEST 1 120 / 2 / 1.6%TEST 2 120 / 2 / 1.6%

*

2.

*

1: ?

2: , , IPA # 1,000 ? (1)

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/ ) .

16 (53 %)

Sheet1

()

30017040

14262342

Sheet1

( )

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-

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Jig -. Jig Jig Jig ( Die ) -.

1:

*

1) :

2) : 2 ( 3 ) 3) : 2 1

4) :

2 1

2: ( Door Handle )

*

GASGAS

1. :

: RP : GAS ( ) : 81EA / 423EA (19%) : GAS

2. : GAS

3. :

GAS . ( 500EA )

3:

*

GAS VENT GAS

GAS VENT GAS

*

2. (1) Particle counter 5.0 1. CLASS CLASS ISO CLASS 1 ~ 9 FED-STD-209D CLASS I FT 0.5 CLASS 6 Particle 1 FT / 10 CLASS . 1 = 35.3 ft

3 33

*

1 ISO FED-STD-209D CLASS

ISO CLASS (/)FED-STD-209D CLASSJIS ( ) 0.10.20.30.51.051102 ---0.1~0.3

210024104--0.1~0.3

31,000237102358-10.1~0.5

410,0002,3701,02035283-100.1~0.5

5100,00023,70010,2003,520832291000.1~561,000,000237,000102,00035,2008,3202931,0000.3~5

7---352,00083,2002,93010,0000.3~58---3,520,000832,00029,300100,0000.3~5

9---35,200,0008,320,000293,0001,000,000

*

2. () () (+ ) + &

2. ( )

1. ELIMINATORSPRAYAFTER HEATER

3.

*

PRE FILTER : 50%

: 1 5 t : 10 t FILTER : 95% : : bag FILTER : 98% : : 20 t

3. ( A ) / ( : 5.0 : 35 1.7 )

*

( 150403) : 14 111 : : 1/3 , VUD : 1/ 4. ( B )

1230.54,473,631833,8761,024,7991,253,8455.01,941030010.0290000

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(2) . , + .

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(3) .

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1) ?

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MC

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2.

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(4) , - . .

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4.

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Dust Coagulation ( ex , resin gel particles, dried paint particles ) .

( , ) 1 3. ( Coagulation )

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9

3

87654

121251. System : ( filling filter ) : ( Suction filter ) : ( Run on filter )

*

(2) ( RUN ON ) SUS PE

*

, ( ) , ,

RUN ON .

*

( 300 ) 1 ( 200 )

2

*

3) ( ) 4)

1 ( ) 2 (RUN ON ) (1K )200 (74 ) 250 (61 )SW (2K ) 200 (74 ) 250 (61 )SW (2K ) 200 (74 ) 250 (61 )SW (1K ) 400 (35 ) - ( ) KG

*

5 : ( )

*

6)

*

4. / - 3

- ZONE ( , , , )

CBAA( 1 ) : B( 2 ) : - , C( 3 ) : (1) Zone

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1) lay out

Set

Booth shower

2) 3) 5) 2

4 )3 air blow Air blow2 1 6) (1 , )

1. A

7 ) Keeping

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. , , () ,

, () . ? (2) (65~ 72% ) -

*

- . 1. ( 2012 2 , 2 ) (3)

Chart1

411SG YF TOPSG YF TOPSG YF TOP1

221SG YF SIDESG YF SIDESG YF SIDE1

SG RBRSG RBRSG RBR2SG RBRSG RBRSG RBR

21SS BRKSS BRKSS BRKSS BRKSS BRK

13SS SS 1SS SS

11SS SS 1SS SS

SS 2SS SS 3SS SS

22SW SW SW 3SW

11DY 2DY 2DY

Sheet1

SG YF TOP4111

SG YF SIDE2211

SG RBR2

SS BRK21

SS 131

SS 111

SS 23

SW 223

DY 1122

131324552

.

Sheet1 (2)

SG YF TOP4111

SG YF SIDE2211

SG RBR2

SS BRK21

SS 131

SS 111

SS 23

SW 223

DY 1122

131324552

.

*

4 ( fiber ) 30%

*

1. - 1.

*

()2 3 1 11 2. SS ( 12 8/23)

#1#2#3HOOKBRKT

#1#2#3#4#5#6 HOOKBRKT ( ) ( )

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(4) .

: 4

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.

/ () .

/1 .

*

20080

200 80 .

200 .

2. (80 )

*

( 200 )

/ (5/31, 200 )

3.

*

*

FILTERING

RINSE FILTERING RINSE ( #11) BAG FILTER FILTERING ( )

4. BAG FILTER

*

( )

1.

2. 1. : 0.17% 0.06% 2. 3.

5.

*

*

(5)

35 EA

() ()

(EA)569603

*

1. 2. 3. U F 8 4. 5. 6. U F 3

1 .

Thank You1. Q & A*

*Thank You

2015. 09. 09 ~ 10 *

*

*

/ : ( Trouble Shooting)

*

FREE

FREE

CAAAVOC HAPs

EU TA-LUFT PG-6/20

2000 2005 1/3 2000 UNDER COAT, Radiator 2005 , 1.9% ( 0.06wt% ) , .EU Rule 88/379 .

TCE

CO2

1. .

*

RACK : Reasonable Available Control Technology LAER : Lowest Achievable Emission RatePRTR : Pollutant Release and Transfer Registers MACT : Maximum Achievable Control Technology 2. VOC , MEK, MIBK

VOC(g/)() 60~80() 40~60() 20 (RACT) 50 (LAER) 30 (U K) 60() 35 (EU ) 45HAPS( ) (PRTR) (MACT) '01 : '03 :

*

VOC Volatile Organic Compounds

- , . - , .

WHO 50 (VVOC, )

: (-21), (20), (40) 50~260 (VOC, )

: (78) , (80), (110), , (247) 260~400 (SVOC, )

: DEP(340), DOP(390) 400 (POM, Particulate Organic Matter, )

: PCB, . , . .

1. VOC

*

*

7. (THC) ( ) ( , 15 ) . (15 ) [ 608, 2015.7.21., ]3 . -1) VOC

200511 20071231 200811 200511 (1) 5,000/ 100 g/ 70 g/ 50 g/ (2) 5,000/ 90 g/ 60 g/ 45 g/ (3) 5,000/ 145 g/ 110 g/ 65 g/ (4) 5,000/ 135 g/ 100 g/ 60 g/ (5) 2,500/ 130 g/ 95 g/ 65 g/ (6) 2,500/ 120 g/ 90 g/ 60 g/ (7) 2,500/ 145 g/ 110 g/ 80 g/ (8) 2,500/ 135 g/ 100 g/ 70 g/ (9) 2,000/ 370 g/ 250 g/ 200 g/ (10) 2,000/ 350 g/ 225 g/ 150 g/ 350 g/ 225 g/ 150 g/

*

(, ) 1997 12 .

2010 CO2 7 , , , ,

09 2020 ( BAU ) 30%

4 . -2) CO2 ( : ,14/1 )

*

1) 2)

*

123

FREEVOCHAPs FREECO2P,N FREE FREE

. / 1.

*

2.

ED

HAPs FREEVOC FREEHAPs FREEHAPs FREERWBCLOSEDLESSPN FREE 2C1B / 3C1B/PDPr PD LESSTPFREE 2 COAT2 COAT

HAPs FREEVOC FREEHAPs FREEHAPs FREECLOSEDP,N FREE , 2C1B / 3C1B/Powder Powder (T P)/ 4C4B FREE 3WET2 COAT

*Haps: Hazardous Air Pollutants( )

(Cool Car) , ( ) (2wet)

*

3. VOC & CO2

051015202530

CO2 , Wet On Wet ., , . Best HS 1K Best HS 2K CO2(100) Best

*

3WET 2 WET 201X

CO2 :(-CO2)= :(-C)3.67

BODY CO24.

CO2

*

*

CLEAR()

040608010020

(VOC)

VOC BASE () BASE (Micron)

5.

20~2413~2013 ~ 2035

*

5-1. base coat + High solid CC 1. : ( HMC . KMC ) 2. : ( HMC , KMC )

*

*

- base coat High Solid

( KMC . HMC ) 5-2. 3wet ( VOC CO2 )

*

1. ( VOC )

( g ) ( g / ) ( L ) - ( L ) VOC ( g / L ) =O : good, + : better , - : worse

.

(Low solid type ) High solids ( VOC )+ ( 4.5 )++ ( 2.0 ) ++ ( 0.2 0.8 )+++ ( 0.1 ) ++ ( ) - o++++++ ++-+_ ooo-++ - Preheating Bath 28 32 - - ++O++

*

VOC()

VOC (3WET) (2)

1.

* OEM TA-LUFT

VOC(g/) =V D (100-NV-W)1000

100A

V: BODY ()

D: (/)

A: BODY () ED

W: (WT%)

NV: (WT%)

2.

TYPEVDNVWATA-LUFT VOC(g/)

BODY3WET3WET

(/)(/)(%)(%)() CL. CL.H.SH.S

8.51.02207882.82.092.092.092.09

2.01.2060082.811.59---

3WET0.81.1050082.8-5.455.45-

3WET1.41.10504082.8---1.86

Me.BASE3.30.9520082.830.66---

3WET2.10.9530082.8-16.9516.95-

3WET2.91.02226682.8---4.36

CLEAR2.30.9643082.815.2015.20--

H.S1.30.9650082.8--7.547.54

(g/)60403216

VOC (%)033%46%73%

.1 : .

&F

.1

*

Waterborne BasecoatsConventional Basecoats22%76%2%

resins

solvents

pigment

Water12%2%63%23%2. , Base coat

*

3. Base coat

( ) .

*

4. Base Base

VOC

4060/#FC4202520251312/#FC445502025 NVNV 40100

*

*

5. Base coat Base coat

1. ( ) 2. : 1. Organic solvent ( ) 2. : Polymer solution( )Emulsion, Dispersion( )PH 7.5 9.0( , ) - 5 30 ( , ) 1. ( Flash off zone ) 2. / 3. , 1. Setting 2. / 1. 2. 3. 1. ( Wetting ) 2.

*

,

Wetting, CRATERING CRATERING

SAGGING /

Clean Booth, POPPING 6. Base Coat

*

*

7. :

( HR BELL )

base coat 50 70% .

( HVLP )

: , , IPA, DMEA Base coat Flake HR- bell flake

()Bell () ()

*

SLUDGER

U

( ) BOOTH

/

1.5m/s 605 % 6 2) Air condition

- SS 304, 321, 316 Stainless

*

Base coat

Ist spray 6 8 Air 0.4 0.6 m/s 60 5 % 23 3 %Flash off 2 , 23 3 %2 st spray 6 8 Air 0.4 0.6 m/s 60 5 % 23 3 %Air lock 3 5Flash off 6 at 60 30

*

Flash off zone operating :

clear coat base coat 90% .( , , Poping )

*

Tank () () SUS SUS SUS L L -m ir m ENERGY PUMP Auto-Spray

Hand-SprayAuto-Spray

PumpTank-

3) 2 pipe system .

*

Newtonian base coat .

Base coat Base coat 23 1 23 1 ( Solid, Metallic ) Min : 0.30 Max O.70 m/s Min : 0.15 Max O.40 m/s ( 20 )Solid : 25 30Metallic : 25 30 m PasSolid : 100 200Metallic : 80 160 m Pas ( Solid, 20 )1,00 1.20 g /1,10 1.30 g / Solid : 2 Metallic 1 Solid : 2 Metallic 1

*

4)

Base , Clear coat .

Blow off .

*

. 1. M A

Sheet1

115000

waterborne BPR Layout

1. I&P Tech Bumper Coating Lay-out(Solventborn System,)

1stSolventborne Primer(1K)

2ndWaterborne Base(2K)

3rdSolvent Borne Clear(2K)

Flame PlasmaPrepartPrimer BoothT/UPFlash Off

6000163006000500048500

Flash OffT/UPClear BoothFlash OffT/UPBase Coat Booth

2700040001300024000400013000

Heat Up Zone

115000

Control Speed4.28m/min

Line Length282m

1cycle time66min

2. I&P Tech Bumper Coating Lay-out(Waterborne System)

1stWaterborne Primer(1K)



Flame PlasmaPrepartPrimer BoothT/UPSettingFlash Off OvenCooling

6000163006000500085602140042800

Flash OffT/UPClear BoothCoolingSettingT/UPBase Coat Booth

27000400013000428008560400013000

Heat Up Zone115000

Flash Off Oven

Control Speed4.28m/min21400

Line Length354.8m

1cycle time83min

354820

1. Mobis Alabama BPR Coating Lay-out

1stSolventBorne Primer(1K), conductive



*Line Speed 3m/min

Cleaning

Acid washingPrimer BoothFlash OffBase BoothF/OffBC Cure OvenCoolingClear BoothFlash OffCure Oven

Water Rinse21~25ambient18~22ambient901521~25ambient93

Water Blow1630060~70%R.H.10min60~70%R.H.9min19min9min60~70%R.H.10min40min

Dehydration

Attribute VB_Name = "Sheet10"Attribute VB_Base = "0{00020820-0000-0000-C000-000000000046}"Attribute VB_GlobalNameSpace = FalseAttribute VB_Creatable = FalseAttribute VB_PredeclaredId = TrueAttribute VB_Exposed = TrueAttribute VB_TemplateDerived = FalseAttribute VB_Customizable = True

Attribute VB_Name = "ThisWorkbook"Attribute VB_Base = "0{00020819-0000-0000-C000-000000000046}"Attribute VB_GlobalNameSpace = FalseAttribute VB_Creatable = FalseAttribute VB_PredeclaredId = TrueAttribute VB_Exposed = TrueAttribute VB_TemplateDerived = FalseAttribute VB_Customizable = True

*

2. Crash pad Air blowLoadingAir blowIPA wiping

1K Primer2SettingFlash offCooling 2K Base coat 1st 2Setting 2K Base coat 2nd 2Setting2tone SettingIR

182580518251825801825182518251105 ,150 51105 ,12 5

*

3. D

*

1.

. ( Trouble Shooting)

*

1. / ( )

*

2.

Sheet1

Popping

Sagging,

Cratering

*

3.

Popping

Sagging

Cratering

)

ON-LINE

*

*

'()

260")

K

Solv.D(

()

)

()

()

K(

(

*

)

V0

()

X2

260")

*

*

(esp

K

()

()

260")

K

SpreadingFlow

ReturnFlow

*

(530) ( , ),

Circulation , .( , = SKINNING, )

Circulation

, 4.

*

5. BOOTH APPLICATION WINDOW (/ ]

*

M/ROOM * : 150~200, 50 * : FORD#46. M / ROOM

*

- , BASE 1 , NV NV (g) NV(%) = ---------------------- X 100 WET (g) NV

7. NV

NV F/OFF F/OFF 85% 80%10%85% 80%

*

2. ( Trouble Shooting )

*

1. ( SET ) (, ) ( ) DOWN GUN PREHEAT CIRCULATION SYSTEM(BOOTH ) (CONTROL)LINE (TROUBLE SHOOTING)

*

2. , () () (, ) EMULSION DOWN SHAPING AIR UP PATTERN (OVER WRAP)(BOOTH ) UP

LINE (TROUBLE SHOOTING)

*

3. SaggingLINE (TROUBLE SHOOTING)

ON-LINE

*

*

'()

260")

K

Solv.D(

()

)

()

()

K(

(

*

Up Up)

V0

( )

X2

Up2 60")

Shaping Air Up

V0

X

*

*

(esp

K

()

()

260")

K

SpreadingFlow

ReturnFlow

*

4. ()LINE (TROUBLE SHOOTING)

ON-LINE

*

*

'()

260")

K

Solv.D(

()

)

()

()

K(

(

*

)

V0

()

X2

260")

*

*

Up

Up

(esp) , , Popping

Shaping Air Up

K

( )

()

Up2 60")

K

SpreadingFlow

ReturnFlow

*

5. () : . (BOOTH )

LINE (TROUBLE SHOOTING)

*

*

Thank You2. Q & A*

*Thank You

**

**

*

*

*Thank You

**

**

*

*

*

*Thank You