duct sappco
TRANSCRIPT
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PVC CONDUIT AND DUCT PIPES
TO AMERICAN NEMA STANDARDS
Telecommunication,Power Supply &
Distribution Systems.
Street Lightings.
Publication P. 7 Issue 8
January, 2013
EN ISO 9001:2008
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2 SAPPCO
SAPPCO DAMMAM
HIGH QUALITY PVC CONDUITS AND DUCTS
SAPPCO QUALITY RUN TOGETHER
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INTRODUCTION
MANUFACTURING
STANDARDS
APPLICATIONS
QUALITY MANAGEMENT
SYSTEM (QMS)
CUSTOMER
SATISFACTION
CONDUITS AND DUCTS
FABRICATED CONDUIT AND DUCT FITTING
NEMA TC 2 Electrical Polyvinyl chloride (PVC)
conduit.
NEMA TC 3 PVC Fittings for use with elcctrical
PVC Conduit to NEMA TC 2
NEMA TC 9 Fittings for use with PVC Utilities
Duct to NEMA TC 6 and 8.
Polyvinyl Chloride (PVC) Plastic Utilities
Duct for underground installation.
Smooth-wall PVC conduit and fittings for
underground installations.
Note: NEMA TC 6 and 8 is a one standard now.
NEMA TC 6 and 8
ASTM F 512
This is a Technical catalogue of SAPPCO DAMMAM FACTORY
manufactured PVC Conduit to American NEMA standards to meet the
needs of Telecommunication and Electricity industry in Saudi Arabia.
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SAPPCO produces a wide variety of conduit pipe is suitable for most
applications and rated for required Power Conductors.
Our encased and direct burial Power Duct is offered for Telephone and
Networking applications.
SAPPCO PVC conduits and ducts are nonconductor of elcctricity
and are designed specifically for concrete encasement (EB) and direct
burial (DB) applications of power supply, telecommunication, street
lighting and distribution systems. SAPPCO PVC Duct also used as
main duct for SAPPCO PE Sub-ducts.
SAPPCO-DAMMAM has established and applies an upgraded QualityManagemant System (QMS) and is certified in accordance with ISO9001:2008 the highest standard of quality system and excellence.
Our products meet the requirements of the relevant national andinternational standards.
SAPPCO control the entire manufacturing process from raw materialto pipe and fabricated fittings.
Routine testing of all pipes produced at our factory is carried out aslaid down in the relevant Standards in our well equipped laboratory.Inspection of pipes produced on each machine is carried out roundthe clock to make sure that exact standard pipe is delivered tocustomer.
SAPPCOs most important objective Customer Satisfaction isachieved with the comprehensive provision of high-quality productsand service after sales.
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MATERIAL:
TABLE 1: All Values at 23 C (73 F)0 0
Rigid Polyvinyle Chloride (PVC) Compound
PROPERTIES
PROPERTY
General Properties:
Mechanical Properties:
Density
Water absorption
Poissons Ratio
Tensile Strength
Modulus of Elasticity in tension
Flexural Strength
Compressive Strength
Izod Impact Resistance
Hardness (Rockwell)
Thermal Properties:
Heat Deflection Temp.
Vicat Softening Temp.
Co-efficient of Linear
Thermal Expansion
Thermal Conductivity
Flammability Properties:
Electrical Properties:
Flammability
Rate of burning
Extent of burningFlammability rating
Chemical Properties:
Dielectric Strength
Dielcetric Constant
Volume Resistivity
D-149
D-150
D-257
SAPPCO Rigid PVC conduits and ducts are unaffected by all
kinds of water, soils, corrosive liquids and all forms of corrosionnormally encountered in metallic conduits.
volts/mil
60 cps @ 30 C
ohm/cm
1100
4.00
>10 14
D-635
D-635
D-635UL-94/0.062
Resistance
s
mmRating
Self extinguishing
42
>3450
93
65.5
60
110-120
D-792
D-570/24 Hrs
g/cm
%
1.42
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SAPPCO PVC Electrical Conduit
(EPC-40 and EPC-80)
SAPPCO PVC Utilities Duct
For Underground Installation
TABLE 2: Dimensions based on NEMA TC 2
TABLE 3: Dimensions based on NEMA TC 6 and 8 / ASTM F 512 (Type EB)
Type EB Designed for ENCASED BURIAL in concrete.
Dimensions of EB-35 Identical to SEC: 23-TMSS-01 Specification
EPC - 40 - PVC EPC - 80 - PVC
Trade
EPC-40
EPC-80
NOTE:
Electrical Plastic Conduit - Designed for normal duty application.
Electrical Plastic Conduit - Designed for heavy duty application.Dimensions are identical to ANSI/UL-651 and SEC: 23-TMSS-01 Specifications
Metric Avarage
Size
1/2
3/4
1
1 1/4
1 1/2
2 1/22
3
4
5
6
8
16
21
27
35
41
5363
78
103
129
155
200
21.34
26.67
33.40
42.16
48.26
60.3273.02
88.90
114.30
141.30
168.28
219.00
2.77
2.87
3.38
3.56
3.68
3.915.16
5.49
6.02
6.55
7.11
8.18
0.248
0.329
0.483
0.652
0.779
1.041.65
2.16
3.07
4.17
5.41
8.15
14.68
19.81
25.50
33.90
39.72
51.3361.31
76.40
100.60
126.36
152.04
199.39
3.73
3.91
4.55
4.85
5.08
5.547.01
7.62
8.56
9.52
10.97
12.70
0.309
0.418
0.614
0.850
1.03
1.432.18
2.91
4.26
5.91
8.13
12.4
12.75
17.72
23.11
31.16
36.72
47.7757.15
71.62
94.91
119.71
143.40
189.48
Designators outsideWall Thickness Nominal Minimum
inside
diameter
mm
Minimum
inside
diameter
mm
Wall Thickness
(Minimum)
mm
Nominal
Weight
Kg / m
(Minimum) Weight
Kg / mmm
diameter
mm
TYPE EB - 20 TYPE EB - 35
Trade Metric AvarageSize
2
3
4
5
6
53
78
103
129
155
60.32
88.90
114.30
141.30
168.28
1.52
1.55
2.08
2.62
3.18
0.465
0.703
1.17
1.71
2.53
1.52
1.93
2.54
3.20
3.86
0.465
0.847
1.39
2.09
3.02
Designators outside Wall Thickness Nominal Wall Thickness
(Minimum)
mm
Nominal
Weight
Kg / m
(Minimum) Weight
Kg / mmm
diameter
mm
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SAPPCO PVC (Extra Strength) Utilities Duct
For Underground Installation
COLOUR OF PIPE Grey (Other colour by special arrangement).
LENGTH OF PIPE Standard 3 meter length of NEMA TC 2 tubing and conduit
JOINT OF PIPE
STORAGE
METRIC SIZES DUCTS
UV - PROTECTION
Pipes are supplied with integral parallel socket forsolvent weld jointing.
PVC Conduit and Power Ducts pipes should always be stored in theshadeto avoid ultra-violet (U/V) degradation from the suns rays.
PVC Metric Sizes Conduits / Duct consult our Technical SalesDepartment.
RELATED PRODUCTS
PE (SUB-DUCT &
MINI DUCT)
SAPPCO also manufacture High Quality Polyethylene Sub-Duct andMini Duct to ASTM / DIN / MOPTT Specifications. Please refer to ourTechnical Catalogue Publication P.9 or Contact our Technical Sales
Department.
PVC pipeline systems when continuously exposed to ultraviolet (UV)radiation from sunlight, PVC pipe can suffer discoloration. This iscommonly termed UV degradation or sunburning, colour changeto brown due to UV attack.
For temporary storage in the field, where racks are not provided, theground should be and free from loose stones. Pipes stored thus shouldnot exceed three layers high and should be stacked to prevent move-ment. Pipes should be given adequate support at all times.
Standard 6 meter length of NEMA TC 6 and 8 duct.
TABLE 4: Dimensions based on NEMA TC 6 and 8 / ASTM F 512 (Type DB)
Type DB
NOTE:
Designed for DIRECT BURIAL without encasement in concrete.
Dimensions of DB-120 Identical to SEC: 23-TMSS-01 Specification
TYPE DB - 60 TYPE DB - 120
Trade Metric Avarage
Size
1
1 1/2
2
3
4
5
6
27
41
53
78
103
129
155
33.4
48.26
60.32
88.90
114.30
141.30
168.28
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1.52
2.34
3.07
3.86
4.62
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-
0.465
1.00
1.65
2.50
3.57
1.52
1.52
1.96
3.00
3.91
4.85
5.77
0.251
0.369
0.576
1.29
2.05
3.12
4.42
Designators outside Wall Thickness Nominal Wall Thickness
(Minimum)
mm
Nominal
Weight
Kg / m
(Minimum) Weight
Kg / mmm
diameter
mmmmin
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Standard Radius Bends and Sweeps
TABLE 6: Dimensions: (A) Size, (B) Bell Socket, (C) Spigot Length, (R) Radius
Trade size
of bend, sweep
(A)
NOTE: 1. Double solvent weld sockets or plain ends are also available.
2. Bends in other angles and radii are available.
3. When ordering bends and sweeps to ensure the length of radius.
4. Bends / Sweeps of other radii angles are also available.
BENDS
Inch
1 1/2
2
3
4
5
6
18, 24
36, 48
60
0.46, 0.61
0.91, 1.22
1.52
18, 24
36, 48 60
18, 24
36, 48
60
0.46, 0.61
0.91, 1.22 1.52
36
48, 60
0.91
1.22, 1.52
0.46, 0.61
0.91, 1.22
1.52
36
48
60
48
60
0.91
1.22
1.52
1.22
1.52
12.5
12.5
12.5
12.5
12.5
12.5
3.8
3.8
3.8
3.8
3.8
3.8
50.8
50.8
79.4
85.7
92.1
95.2
2
2
3-1/8
3-3/8
3-5/8
3-3/4
Meters Inch mmMetersFeet
Radius (R)
(22.5 , 30 , 45 and 90 )o o o oSWEEPS Straight Tangent
length dimension
(C) minimumRadius (R)
(22.5 , 30 , 45 and 90 )o o o o
For use with
NEMA TC 6 and 8
PVC UTILITIES DUCT
TYPE: EB
TYPE: DB
B C
R
A
C
SAPPCO Rigid PVC Fabricated Bends and Sweeps
To NEMA TC 9
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SAPPCO PVC Fabricated Fittings
To NEMA TC 9
end.