gas value chain solutions

Gas Value Chain Solutions Randy Miller

2 © 2015 Honeywell International All Rights Reserved

Fastest Growing Hydrocarbon

Increasing Demand for Natural Gas

29 24

31 26

21 24

5 7

2 3

11 16

0

10

20

30

40

50

60

70

80

90

100

2012 2040

% S

hare

of P

rimar

y En

ergy

by

Sour

ce

Renewables Hydro Nuclear

Gas

Oil

Coal

(121 TCF)

(188 TCF)

Total: 568 TC 777 TCF

Source: IEA 2014 WEO New Policies Report

OTH

ER

• 2.2% global growth – faster than other hydrocarbon • Energy Security: Supply more regionally distributed than oil • Gas produces:

‒ Lower greenhouse gas emissions ‒ Lower NOx, SOx ‒ Lower particulates ‒ Lower capex to meet emissions

• LNG opening up global trade

Global Energy Demand


Natural Gas Value Chain

Measurement SCADA Wireless Measurement

Safety Instrumented Systems

Security, Surveillance, Access Control

Pressure Reduction Metering Distributed

Control System Fire & Gas Systems

Simulation, Optimization, ERP Software

Coal Bed Methane

FPSO & Offshore

Conventional Gas

Tight Gas

Shale Gas

LNG Liquifaction

Gas Processing

Industrial Plants

LNG Terminal: downloading storage,

re-gasification

Underground Storage

City Gate Station

Power Plant

Gas

Di

strib

utio

n

Commercial User

Residential User

Pipeline Transmission

Industrial User

Power Plant

Gathering

Comprehensive solution portfolio across NG industries


Natural Gas Operator Segments: Independent Producer

Coal Bed Methane

FPSO & Offshore

Conventional Gas

Tight Gas

Shale Gas

LNG Liquifaction

Gas Processing

Industrial Plants


re-gasification

Underground Storage

City Gate Station

Power Plant

Gas

Di

strib

utio

n

Commercial User

Residential User


Industrial User

Power Plant

Gathering

Independent Producer: North America “Focused on returns, more than on production growth … standardization and efficiency”

John Christmann Apache CEO • 2014 – 50,000 new wells in NA, 1M in operation • Most shale plays marginally profitable at $50 to $60 WTI • NA vs global – fragmented / NOC, variation in well type

Global best practices: Standardization Modularization Process Integration


Honeywell RTU2020: Perfect Vision

75° 70°

Perfect, 20/20 Vision with RTU2020


Introducing RTU2020 ………Ready-To-Use

Standardized skid solutions – simplifying business & improving returns


Photo from: gastoday.com.au

Battery Enclosure

Pump Set Separator

Wellhead

Solar Panel Radio

Antenna

RTU Enclosure

Surface instruments

Sub-surface instruments

Coa

l Sea

m G

as W

ellh

ead

Ready-To-Use: At the Wellhead

Easy to integrate to equipment & SCADA; and quick to install


Wellhead Process Skid Concept

Suitable for Large Volume Standard Deployment

• Approx 40ft container dimensions with 20ft and larger options

• All process piping

• All instrumentation

• Process units – separator, generator/HPU, Pumps, etc

• Control equipment – RTU panels etc

• Fully tested offsite, ready to install

• Optimized with UOP know-how

• Fast to install and redeployable


Natural Gas Operator Segments: Midstream Operator

Coal Bed Methane

FPSO & Offshore

Conventional Gas

Tight Gas

Shale Gas

LNG Liquifaction

Gas Processing

Industrial Plants


re-gasification

Underground Storage

City Gate Station

Power Plant

Gas

Di

strib

utio

n

Commercial User

Residential User


Industrial User

Power Plant

Gathering

Midstream Operator: North America (may also operate long haul Pipelines)

Rapid Startup Phased Expansions Integrated Operations

• Toll or fee based service • Profit driven by fee based volume (not price directly) • Consolidation by top operators

NA best practices:


Evolving Operator: DCP - Turnkey Wellhead to HUB Delivery

Midstream operators integrate 10’s or 100’s of assets


Integrated Operations Pipeline SCADA (shared platform) Process equipment (UOPR) Operations management (OE, training) Supply Chain (optimization, MSE)

Simplified Expansions and Fit for purpose at every phase with DSA phased additions Remote operations Long life cycle support

Compressed Schedule 25% schedule reduction with LEAP Rapid Startup Late binding changes with UIO Rapid device commissioning

Midstream Operator

Drives Rapid Incremental Development at Each Step

Need Solution


Factory Built – not site built Better quality – standardize, pre-test Improved Change Management Automation off critical path Support one week faster startup - 30% lower installed ICSS cost

UOP Integrated Modular Gas Plants

Controller Cabinet

HPS to Support Faster Startup and Local Capability for UOPR

Optional Prefabricated Modular Control Room with Reduced footprint

Fiber optic cables are run directly from remote cabinets to the controller cabinet without intermediate marshalling

– saves time and cost & site work

Standard Instrumentation Automatic device

commissioning for HART devices

Preconfigured displays, alarms and procedures enables rapid time to

first production and full capacity (Modular

Control Room)

HPS has presence in many remote regions around the globe to

support installation, integration with Balance of Plant and startup

Process Skid Module is pre-wired with remote universal IO

standard cabinet (URMC) in factory then shipped to site – no site eng

Online GCs

Fire and Gas Detectors

Integrated Security


Natural Gas Operator Segments: Long Haul Pipeline Operator

Coal Bed Methane

FPSO & Offshore

Conventional Gas

Tight Gas

Shale Gas

LNG Liquifaction

Gas Processing

Industrial Plants


re-gasification

Underground Storage

City Gate Station

Power Plant

Gas

Di

strib

utio

n

Commercial User

Residential User


Industrial User

Power Plant

Gathering

Trunkline Pipeline Operator: NA, International

Asset Integrity Compliance Low cost of ownership

• Huge aging installed base in US (~1 Million miles) • Several mega long pipeline projects planned internationally • Profit driven by transport fee based volume (not oil / gas price directly) • ‘Stay out of the news’

Global best practices:


Low Cost of Ownership SCADA equipment templating Virtualization in projects and lifecycle Long lifecycle and committed R&D

Compliance Core evolving infrastructure Gas application suite Leading cyber security solutions

Asset Integrity Best in class ASM operator environment Distill complex data into intuitive decisions

Long Haul Pipeline Operator

Bettering the assets ability to reach business goals

Need Solution


Understanding of Abnormal Situations

Safety Culture

Incident System

Collaboration

Participation

Metrics, Improvement

Management of Shifts/Shiftwork

Management Communications

Operational Communications

User Interface Design

Use of Technology

Control Centre and Human Factors

Housekeeping

Alarm Management

Qualifications of Training Staff

Coverage of Training program

Training Delivery

Using Many Opportunities for Training

Quality of the Procedure System

Process Hazard Analysis

Safe Work Permit Procedures

Abnormal Situation Management (ASM) Best Practice Areas

API RP 1165

API RP 1165

API RP 1168

Improved compliance, safety and reliability


Pipeline Metering Solutions

MeterSuite / DCS Solution

Fiscal Calculations

Metering Server and Workstation

• Metering skids • Engineered

solutions • Integrated

metering

Honeywell can provide significant components of the pipelines assets

Pressure reducing unit

LACT unit Metering skids

Multiple metering skids


Natural Gas Operator Segments: Integrated Gas Operator

Coal Bed Methane

FPSO & Offshore

Conventional Gas

Tight Gas

Shale Gas

LNG Liquifaction

Gas Processing

Industrial Plants


re-gasification

Underground Storage

City Gate Station

Power Plant

Gas

Di

strib

utio

n

Commercial User

Residential User


Industrial User

Power Plant

Gathering

Integrated Gas Operator: International (excl NA)

Rapid Startup Low TCO Integrated Value Chain

• Commonly owned by national oil companies and JV’s • Several mega long pipeline projects planned internationally • Integrated operations

Global best practices:


Integrated Solution for Integrated Operation

PAS / PMC: Metering Skid

Gas Pipelines Gas Processing Gas Production

LEAP Enabled

PAS: Well Head in a Box

PAS with HON ACS: Security offering with 3rd party offering

PAS / UOP: Well Site in a Box

PAS: Orion Console to “Smart” Operations

Broad technology & solution portfolio for better integration & reduced risk

AS: Supply Chain Mgmt

PAS: Telecoms with 3rd party


Natural Gas Value Chain

Measurement SCADA Wireless Measurement

Safety Instrumented Syste

Security, Surveillance, Access Control

Pressure Reduction Metering Distributed

Control System Fire & Gas Systems Simulation, Optimization, ERP Software

Coal Bed Methane

FPSO & Offshore

Conventional Gas

Tight Gas

Shale Gas

LNG Liquifaction

Gas Processing

Industrial Plants


re-gasification

Underground Storage

City Gate Station

Power Plant

Gas

Di

strib

utio

n

Commercial User

Residential User


Industrial User

Power Plant

Gathering

24 ICSS in USA & Europe.

RMG strength in metering

10 CityGas SCADA. Mercury + RMG strength

Many ICSS in China, Canada & Middle East, Nth Africa

300 projects. > 50 floaters & subsea.

Fields in Australia, China & India.

>200 Gas Plants ICSS, A/S and EFS

>250 pipelines SCADA systems

18 Regas terminals. 13 FSRU/LNG-RV

100+ LNG Carriers

ICSS in 26% of worlds Liq trains.

Committed roadmap with long history of support