hanil metal catalogue-english

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catalogue tlanslated in English

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  • Future Confidence Value Our highest responsibility is to help customers deliver innovative, competitive products to market, so that they enjoy a true competitive advantage.

    H A N I L M E T A L C O . , L T D .

    02

  • CONTENTS

    4 Greeting History 5 About Us 6 Organization Chart 7 Capabilities 8 Products 10 Process

    03

  • Greeting

    Hanil Metal Co., Ltd. is a Full Service Aluminum Extrusion and Extruded Products Company with more than 40 years experiences and a certified aluminum extruder that specializes in top notch, high precision extrusions. No matter what type of aluminum products you need, the quality of the finished product depends largely on our extrusion process. We are committed to "Quality 1st" and we feel that our experiences and CEO's mind have been key to our philosophy. Our high quality and certified aluminum materials, automated extrusion presses, and anodizing line system provide an ideal environment to develop precision aluminum extrusions. The best products require a great understanding of what the needs truly are. You will experience personalized service, and a quality that is above the rest. Our highest responsibility is to help customers deliver innovative, competitive products to market, so that they enjoy a true competitive advantage. We, the Hanil Metal team, from sales consultants to extruder operators, take professional pride in a quality product and satisfied customers. We look forward to assisting with your extrusions requirements.

    1969. 02 Hanil aluminum established 1979. 06 Hanil Metal Co., Ltd. registered in 1980. 03 Anodizing line installed 1982. 12 Achieved Korean Industrial Standard(KS) 1984. 12 Voted as a pilot company of energy research 1985. 03 Colored anodizing & electrodepositing line installed 1992. 11 Nickel-colored anodizing line installed 1993. 06 SUTTON's 1850TON extruder installed (cap. 7200tons/yr.) 1993. 06 Fully automatic log shear line installed 2009. 06 Clean factory certificate 2012. 11 New Billet Furnace & Log Shear installed 2012. 12 ISO 9001:2008 certification

    HISTORY

    04

  • About Us

    Name of Company Hanil Metal Co., Ltd. Address 396-4 Moknae-dong Danwon-gu Ansan-City Kyungki-Do, KOREA Tel : +82-31-494-2466 Fax : +82-31-492-0471 What we do Aluminum extrusion, Aluminum anodizing, Aluminum sanding

    H A N I L M E T A L C O . , L T D .

    General Profile

    05

  • Organization Chart

    mold sanding

    extrusion anodizing

    tooling packaging

    credit

    material

    Administration dept.

    Sales dept. Production

    dept. QA dept.

    Accounts GM Sales1 Sales2 extrusion anodizing Lab.

    CEO

    Director

    06

  • Capabilities

    Facilities Facilities Specification Maker units Age ETC.

    Extruder 1850 Tons SUTTON/U.S.A. 1 1993.06 Rebuilt in 2012

    Post Extrusion Automatic delivery Belco/U.S.A. 1 1993.06

    Billet furnace 7 inches Donshinro/KOREA 1 2012.11 Log Shear

    Die furnace 40kW X 2zone Yulwon/KOREA 1 2006.11

    Aging furnace 8 Tons/Ch. Yulwon/KOREA 1 1993.06

    Sanding M/C 1.0 X 6.3(m) Wonsin/KOREA 1 2002.02

    Anodizing Tank

    1.3 X 7.2 X 3.1(m) - 15 1985.03

    1.3 X 7.2 X 3.1(m) - 17 1985.03

    Rectifier

    Colored Alsan/U.S.A 1 1992.11 1800A(1)

    White Koosoo/KOREA 4 1985.03 1200A(3)/1800A(1)

    Electrodeposition Koosoo/KOREA 1 1985.03 1200A(1)

    Cooling tower 150RT Kyungwon/KOREA 2 1993.06

    Compressor 30HP,50HP Kyungwon/KOREA 2 2002.06

    Capacity

    Extrusion Line Anodizing Line Sanding Line

    Billet size : 7 inches Automatic log shear SUTTONs extruder - precision machine - high-power, strong body Post-extrusion line - fully automatic puller - perfect flatness - wide cooling tables Aging Oven - gaurantee uniformity of temperature

    Horizontal line - uniform thickness of film - cover various lengths Pure water Manufcaturing Equipment - prevent defective products Operators with 25years experience Colored anodizing Capacity : 300Tons/month

    Use round-type sand - Superior german balls - better qulaity - elegant surface Capacity : 300Tons/month

    07

  • Products

    construction

    Mullion Bar

    Sliding Bar

    Project System

    Cover(Glazing Bead) Panel Bar

    Curtain Wall Bar

    furniture

    Bathroom

    Frame for Tables

    Kitchen

    Furniture Handles

    Other Parts For Furniture

    electronics

    Refrigerators Panel / Handle

    PDP / LCD Frame

    Heat Sink

    Speaker Case / Body

    Connectors

    08

  • Cars

    Sunroof

    Air Tank Pipes

    Bumper Beams

    Engine Mounting Bracket

    Ring & Flange Bearing

    Other Industries

    Automatic Door Frame

    Parts For Conveyors

    Bus Bar

    Motor Case

    Shielding Radiation

    Heat Exchanger

    Evaporators

    Pipes

    Harmonica Tubes

    Contact Freezer

    ETC.

    A3003 Duct Parts

    Al. Blocks

    Balustrades

    Other Al. parts

    09

  • Process

    materials

    best quality materials whole lots visual test supplier's mill sheet check : take defective materials back uniformity and chemical components check once a month inform the suppliers all the problems as soon as they occur

    molds making drafts meeting for evaluations determining optimum metal flow and making molds mold inspect

    determining the storage location and put the data into D/B

    billet furnace temperature and time check minimizing the thermal physical properties range

    extrusion operators(over 25years-experience) using automatic log shear

    gate inspection

    examination of die line dimension, flatness, curvature

    inspection of the products every 20 billets inspection worked by operators, pencil scratch hardness test close measurement through testing machine

    heat treatment according to products' need, adjust location, temperature and time to heat and cool

    temperature must be uniformly distributed in aging furnace after aging, deflection of hardness have to be within 0.5WB deflection of temperature must be within 4

    using German STN-balls make the products more elegance

    sanding check by operators the qualities not to send substandard goods to next step

    material(billets)

    mold

    billet furnace

    mold furnace

    extrusion

    cooling/correction

    cutting

    10

  • pre-treatmentrinsingetchingdesmutting anodizingsealing (sealing+coloring)drying consists of 32 tanks with 6 rectifiers horizontal layout

    anodizing

    time-check in every step to guarantee uniformity of anodic film thickness

    take samples from every pallet examine surfaces dimension, flatness, degree check shape inspection(use shape jig) hardness test(top,middle,bottom) visual test color-match test thickness of anodic film (top,middle,bottom point from a pallet)

    Inspection(AQL)

    use wooden pallets labelling : products,amount,length, lot no. wrapping, putting silica gel

    packaging

    Following up Hanil metal : QA specialist, Customers : QC supply every technical data to the customers

    automatic stacking

    heat treatment

    sanding

    anodizing

    Inspection (AQL)

    packaging delivery

    11

  • Certificate Korean Standard

    12

  • Certificate ISO-9001:2008

    13

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