hanil metal catalogue-english
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catalogue tlanslated in EnglishTRANSCRIPT
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Future Confidence Value Our highest responsibility is to help customers deliver innovative, competitive products to market, so that they enjoy a true competitive advantage.
H A N I L M E T A L C O . , L T D .
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CONTENTS
4 Greeting History 5 About Us 6 Organization Chart 7 Capabilities 8 Products 10 Process
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Greeting
Hanil Metal Co., Ltd. is a Full Service Aluminum Extrusion and Extruded Products Company with more than 40 years experiences and a certified aluminum extruder that specializes in top notch, high precision extrusions. No matter what type of aluminum products you need, the quality of the finished product depends largely on our extrusion process. We are committed to "Quality 1st" and we feel that our experiences and CEO's mind have been key to our philosophy. Our high quality and certified aluminum materials, automated extrusion presses, and anodizing line system provide an ideal environment to develop precision aluminum extrusions. The best products require a great understanding of what the needs truly are. You will experience personalized service, and a quality that is above the rest. Our highest responsibility is to help customers deliver innovative, competitive products to market, so that they enjoy a true competitive advantage. We, the Hanil Metal team, from sales consultants to extruder operators, take professional pride in a quality product and satisfied customers. We look forward to assisting with your extrusions requirements.
1969. 02 Hanil aluminum established 1979. 06 Hanil Metal Co., Ltd. registered in 1980. 03 Anodizing line installed 1982. 12 Achieved Korean Industrial Standard(KS) 1984. 12 Voted as a pilot company of energy research 1985. 03 Colored anodizing & electrodepositing line installed 1992. 11 Nickel-colored anodizing line installed 1993. 06 SUTTON's 1850TON extruder installed (cap. 7200tons/yr.) 1993. 06 Fully automatic log shear line installed 2009. 06 Clean factory certificate 2012. 11 New Billet Furnace & Log Shear installed 2012. 12 ISO 9001:2008 certification
HISTORY
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About Us
Name of Company Hanil Metal Co., Ltd. Address 396-4 Moknae-dong Danwon-gu Ansan-City Kyungki-Do, KOREA Tel : +82-31-494-2466 Fax : +82-31-492-0471 What we do Aluminum extrusion, Aluminum anodizing, Aluminum sanding
H A N I L M E T A L C O . , L T D .
General Profile
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Organization Chart
mold sanding
extrusion anodizing
tooling packaging
credit
material
Administration dept.
Sales dept. Production
dept. QA dept.
Accounts GM Sales1 Sales2 extrusion anodizing Lab.
CEO
Director
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Capabilities
Facilities Facilities Specification Maker units Age ETC.
Extruder 1850 Tons SUTTON/U.S.A. 1 1993.06 Rebuilt in 2012
Post Extrusion Automatic delivery Belco/U.S.A. 1 1993.06
Billet furnace 7 inches Donshinro/KOREA 1 2012.11 Log Shear
Die furnace 40kW X 2zone Yulwon/KOREA 1 2006.11
Aging furnace 8 Tons/Ch. Yulwon/KOREA 1 1993.06
Sanding M/C 1.0 X 6.3(m) Wonsin/KOREA 1 2002.02
Anodizing Tank
1.3 X 7.2 X 3.1(m) - 15 1985.03
1.3 X 7.2 X 3.1(m) - 17 1985.03
Rectifier
Colored Alsan/U.S.A 1 1992.11 1800A(1)
White Koosoo/KOREA 4 1985.03 1200A(3)/1800A(1)
Electrodeposition Koosoo/KOREA 1 1985.03 1200A(1)
Cooling tower 150RT Kyungwon/KOREA 2 1993.06
Compressor 30HP,50HP Kyungwon/KOREA 2 2002.06
Capacity
Extrusion Line Anodizing Line Sanding Line
Billet size : 7 inches Automatic log shear SUTTONs extruder - precision machine - high-power, strong body Post-extrusion line - fully automatic puller - perfect flatness - wide cooling tables Aging Oven - gaurantee uniformity of temperature
Horizontal line - uniform thickness of film - cover various lengths Pure water Manufcaturing Equipment - prevent defective products Operators with 25years experience Colored anodizing Capacity : 300Tons/month
Use round-type sand - Superior german balls - better qulaity - elegant surface Capacity : 300Tons/month
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Products
construction
Mullion Bar
Sliding Bar
Project System
Cover(Glazing Bead) Panel Bar
Curtain Wall Bar
furniture
Bathroom
Frame for Tables
Kitchen
Furniture Handles
Other Parts For Furniture
electronics
Refrigerators Panel / Handle
PDP / LCD Frame
Heat Sink
Speaker Case / Body
Connectors
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Cars
Sunroof
Air Tank Pipes
Bumper Beams
Engine Mounting Bracket
Ring & Flange Bearing
Other Industries
Automatic Door Frame
Parts For Conveyors
Bus Bar
Motor Case
Shielding Radiation
Heat Exchanger
Evaporators
Pipes
Harmonica Tubes
Contact Freezer
ETC.
A3003 Duct Parts
Al. Blocks
Balustrades
Other Al. parts
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Process
materials
best quality materials whole lots visual test supplier's mill sheet check : take defective materials back uniformity and chemical components check once a month inform the suppliers all the problems as soon as they occur
molds making drafts meeting for evaluations determining optimum metal flow and making molds mold inspect
determining the storage location and put the data into D/B
billet furnace temperature and time check minimizing the thermal physical properties range
extrusion operators(over 25years-experience) using automatic log shear
gate inspection
examination of die line dimension, flatness, curvature
inspection of the products every 20 billets inspection worked by operators, pencil scratch hardness test close measurement through testing machine
heat treatment according to products' need, adjust location, temperature and time to heat and cool
temperature must be uniformly distributed in aging furnace after aging, deflection of hardness have to be within 0.5WB deflection of temperature must be within 4
using German STN-balls make the products more elegance
sanding check by operators the qualities not to send substandard goods to next step
material(billets)
mold
billet furnace
mold furnace
extrusion
cooling/correction
cutting
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pre-treatmentrinsingetchingdesmutting anodizingsealing (sealing+coloring)drying consists of 32 tanks with 6 rectifiers horizontal layout
anodizing
time-check in every step to guarantee uniformity of anodic film thickness
take samples from every pallet examine surfaces dimension, flatness, degree check shape inspection(use shape jig) hardness test(top,middle,bottom) visual test color-match test thickness of anodic film (top,middle,bottom point from a pallet)
Inspection(AQL)
use wooden pallets labelling : products,amount,length, lot no. wrapping, putting silica gel
packaging
Following up Hanil metal : QA specialist, Customers : QC supply every technical data to the customers
automatic stacking
heat treatment
sanding
anodizing
Inspection (AQL)
packaging delivery
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Certificate Korean Standard
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Certificate ISO-9001:2008
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