instructors 講師 介紹
DESCRIPTION
光電產業自動化設備維護 機制 湯 孟喬 資深卓越工程師 Joe Tang Sr. PEx Engineer 台灣康寧顯示玻璃 ( 股 ) 有限公司 Corning Display Technology Taiwan 卓越 績效部 Performance Excellence Sep. 18 , 2013. Instructors 講師 介紹. 姓名 : 湯孟喬 Joe Tang 學歷 : 逢甲大學 自動控制研究所 經歷 : 百 容電子 – 自動化設備研發工程師 (3 年 ) 晶宇生物科技 – 檢測設備研發工程師 (2 年 ) - PowerPoint PPT PresentationTRANSCRIPT
2012 CGT Operating Plan and Priorities
Joe Tang Sr. PEx Engineer
()Corning Display Technology Taiwan
Performance Excellence
Sep. 18, 2013Display TechnologiesCorning Incorporated#Good morning.1Instructors: Joe Tang: : (3) (2)Corning Display Technologies Taiwan (9) (1) (3) Inspection (3) MBB (2)Display TechnologiesCorning Incorporated#Corning Incorporated Founded:1851:1851
Headquarters: Corning, New York:
Employees: Approximately ~29,000 worldwide: 29,000
2012 Revenues:$8.0 Billion 2012: 80
Fortune 500 Rank(2012): 328328Corning is the world leader in specialty glass and ceramics. We create and make keystone components that enable high-technology systems for consumer electronics, mobile emissions control, telecommunications and life sciences.We succeed through sustained investment in R&D, over 160 years of materials science and process engineering knowledge, and a distinctive collaborative culture.160
Display TechnologiesCorning Incorporated#Vision of future: A Day Made of Glass 1 1Take a look at where all this can lead us in the not so distant future.
Display TechnologiesCorning Incorporated#4To get a further glimpse of where these partnerships may take us, weve expanded our vision of last years A Day Made of Glass video with a new video.
So let me introduce a Day Made of Glass 1.
Agenda - 1
() () ()Q&A ( 2)Display TechnologiesCorning Incorporated#(...)
5ObjectivesDisplay TechnologiesCorning Incorporated#: () () ()
(104: 10:2 )
6CR: Corrective MaintenancePM: Preventive MaintenancePdM: Predictive MaintenanceRcM: Reliability-Centered MaintenanceMTBF: Mean Time Between FailureMTTR: Mean Time To RepairChaosConsistencyStatistical ControlProcess Capability: Schedule DT: Non-Schedule DT: Equipment Performance
Equipment maintenance mechanismsDisplay TechnologiesCorning Incorporated#CR(CorrectiveMaintenanceBreakDownMaintenance)(Reactive)()PM(Preventivemaintenance)(LifeCycleCost)PdM(PredictiveMaintenanceCondition- basedMaintenance)(NDTNDE)PaM(ProactiveMaintenance) ()RootCauseMPSOP()NDTProcedureQC(On-line)(Off-line)MTBF(MTBF-MeanTimeBetweenFailure): (MTBF=TBF/FailureTimes)MTTR(MeanTimeToRepair)MTTRCR7
Equipment Maintenance PhaseStep changeReceivesPreventivePredictiveReliability-CenteredDisplay TechnologiesCorning Incorporated#Equipment & System Interface
(MTBF):Parts listRework SOP Troubleshooting guide(): PartComponents listSOPTroubleshooting guidePdMRcMSpare Parts ListTrainingDisplay TechnologiesCorning Incorporated#9Maintenance and Design Review
Display TechnologiesCorning Incorporated#10Failure Mode and Effects Analysis (FMEA)
Design Review and Preventive MaintenanceDisplay TechnologiesCorning Incorporated#
Equipment Maintenance PhaseStep changeReceivesPreventivePredictiveReliability-CenteredDisplay TechnologiesCorning Incorporated#
Feel Anything Yet?Display TechnologiesCorning Incorporated#Maintenance and Fundamental Understanding 5Why? 5Why?
Display TechnologiesCorning Incorporated#14Maintenance and Fundamental Understanding 5Why? 5Why?LEDLEDWhy?LEDWhy?Why?Why?Why?LEDLEDDisplay TechnologiesCorning Incorporated#15
Maintenance and Fundamental Understanding 5Why? 5Why?Display TechnologiesCorning Incorporated#16Initial management of equipment maintenanceExperienceTrainingNon-Schedule DTPatrolBefore IssueIssueAfter IssueReviewTroubleshootingRoot CausePossible CauseReduce DTPM / OPMWhy?Why?Why?Why?Why?Display TechnologiesCorning Incorporated#17MOCChangeVOCEquipment capacity, maintenance capabilities and production requirements ()Display TechnologiesCorning Incorporated#18
Equipment Maintenance PhaseStep changeReceivesPreventivePredictiveReliability-CenteredDisplay TechnologiesCorning Incorporated#
Apply technologies to measure the condition of machines. Base on Root Couse Analysis.
ConditionRCAPdMCMMSDesignReviewMTBFMTTR5Why
Display TechnologiesCorning Incorporated#Root Cause Analysis (RCA)20
Top 10 causes of damageDisplay TechnologiesCorning Incorporated#:
Predictive Maintenance TechnologyDisplay TechnologiesCorning Incorporated#Infrared Thermography
: (): -TFT-LCD2009
Display TechnologiesCorning Incorporated#
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Motor Circuit and Current Signature AnalysisDisplay TechnologiesCorning Incorporated#
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: (: ISO10816 11171 4402 4406NAS1638MIL-STD-1246NAVAIR01-1A-17ACFTDAS4059)
Oil & Lubrication AnalysisDisplay TechnologiesCorning Incorporated#25
Vibration Analysis
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: 2013
Display TechnologiesCorning Incorporated#
Vibration Analysis:Display TechnologiesCorning Incorporated#Airborne Ultrasound
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Water Hammer:
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: 2011 >60dB
Display TechnologiesCorning Incorporated#28
Equipment Maintenance PhaseStep changeReceivesPreventivePredictiveReliability-CenteredDisplay TechnologiesCorning Incorporated#Equipment Maintenance Management System
PM:Production ScheduleMaintenance ScheduleMaintain ListRecourse StatusSpare Parts InventoryCMMS:Troubleshooting GuideCleaning / Rubricating (PM)Checking / Replacing (PM)Maintenance Record Maintenance Skill (Training, Resources)Modularized Rework (SOP)RcM:Real time FMECA ()HAZOP ()Monte Carlo ()PdM:Measurement: Vibration, Infrared Thermography, Acoustic, Ultrasound, Oil, Data AcquisitionRoot Couse Analysis: 5Why, Cause and effect, Hypothesis, History record, Data analysisDisplay TechnologiesCorning Incorporated#Equipment maintenance system architectureDisplay TechnologiesCorning Incorporated#31Maintenance Management Function
Display TechnologiesCorning Incorporated#
Q & AThank You.
Vision of future: A Day Made of Glass 2 2Take a look at where all this can lead us in the not so distant future.
Display TechnologiesCorning Incorporated#1. 104: 10:2 2. 3. 4. 33Display TechnologiesCorning Incorporated#34