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  • 8/14/2019 LEXMARKC52XTECH

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    C520n

    C522n

    C524n/dn/dtn

    C530dn

    C532n/dn

    C534n/dn/dtn

    C5202KS C520/C530 Black (1.5K pages)

    C5202CS C520/C530 Cyan (1.5K pages)

    C5202MS C520/C530 Magenta (1.5K pages)

    C5202YS C520/C530 Yellow (1.5K pages)

    C5222KS C522/C524/C53X Black (4K pages)

    C5222CS C522/C524/C53X Cyan (3K pages)

    C5222MS C522/C524/C53X Magenta (3K pages)

    C5222YS C522/C524/C53X Yellow (3K pages)

    C5242KS C524/C534 High Yield Black (8K pages)

    C5242CS C524/C534 High Yield Cyan (5K pages)

    C5242MS C524/C534 High Yield Magenta (5K pages)

    C5242YS C524/C534 High Yield Yellow (5K pages)

    C5342CS C534 Extra High Yield Cyan (7K pages)

    C5342MS C534 Extra High Yield Magenta (7K pages)

    C5342YS C534 Extra High Yield Yellow (7K pages)

    Technical Instructions Printers OEM Info Tools

    E-mail: [email protected] Website: www.futuregraphicsllc.co

    These remanufacturing instructions a

    not intended for cartridges in

    Lexmark Return Program.

    Step 1

    Position cartridge with label facing y

    Locate the supply roller drive gear on

    cartridge right side. (see photo 2)

    Use a spring hook to carefully remove

    retaining clip from the supply roller dr

    axle. (see photo 3)

    Remove the gear and flat washer. (sphoto 4)

    Photo 1

    Photo 2

    Photo 4Photo 3

    EXMARKC52TECH

    #0 Phillips Screwdriver

    Small Flat Blade Screwdriver

    Spring Hook

    Torx T10 Driver

    Drill Motor

    Supplies Required:

    Soft Lint-Free cloth

    Cotton Pads

    Cotton Swabs

    Anhydrous Isopropyl Alcohol

    Distilled or Reverse Osmosis Wa

    Vacuum or Dry Compressed Air.

    REV. 10/9/07

    CORPORATE

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    NEW YORK, USAUS 1 800 431.7884Intl +1 631 588.7300FAX 1 800 431.8812Intl +1 631 588.7333

    MIAMI, USAUS 1 800 595.4297Intl +1 305 594.3396FAX 1 800 522.8640Intl +1 305 594.3309

    TORONTO, CANCAN 1 877 848.0818Intl +1 905 712.9501FAX 1 877 772.6773Intl +1 905 712.9502

    MELBOURNE, AUSAUS 1 800 003. 100Intl +62 03 9561.8102FAX 1 800 004.302Intl +62 03 9561-7751

    SYDNEY, AUSAUS 1 800 003.100Intl +62 02 9648.2630FAX 1800 004.302Intl +62 02 9548.2635

    BUENOS AIRES, ARGARG 0810 444.2656Intl +011 4583.5900FAX +011 4584.3100

    SO PAULO, BRAZILIntl +55 11 5524.8000

    BOGOT, COLOMBIAInt'l +57 1410.8842

    CALI, COLOMBIAInt'l +57 2661.1166

    MONTERREY, MEXICOInt' +52 55 5333.9800

    JOHANNESBURG, S.A.S.A. +27 11 974.6155FAX +27 11 974.3593

    ZHUHAI, PR CHINAIntl +86 756 3359608FAX +86 756 3359681

  • 8/14/2019 LEXMARKC52XTECH

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    2 Lexmark C52X Technical Instructio

    Step 4

    Locate the left side handle and remove

    two screws. Remove the handle by slid

    the contact out of its slot. (see photo 8)

    Photo 5

    Step 2

    Locate the developer roller drive

    gear on the right side. Position the

    cartridge to view the drive gear and

    axle. (see photo 5)

    Turn the drive gear clock-wise for

    approximately a rotation. The gear

    will clear the locking tabs and can be

    removed. (see photo 6)

    Photo 7

    Photo 6

    Step 3

    Locate the right side handle and

    remove the screw. Turn handle

    clock-wise for approximately a

    rotation and remove the handle. (see

    photo 7)

    Photo 8

    Step 5

    Remove the developer roller from the c

    tridge. Wipe excess toner from the roller a

    set aside for more cleaning. (see photo 9

    Step 6

    Locate the doctor blade and remove the t

    Torx screws on the far left and right sid

    Remove the two phillips head screws fr

    the middle of the bar. (see photo 10)

    Lift doctor blade out of position and

    aside for cleaning. Remove the two mou

    ing screw inserts. (see photo 11)

    Step 7

    Clean toner tank area using a vacuumdry, compressed air.

    Step 8

    Clean doctor blade with cotton pad a

    anhydrous isopropyl alcohol. Use a so

    surface to support the doctor blade surfa

    while cleaning.

    Step 9

    Clean the developer roller using a soft cl

    and distilled or reverse osmosis water. U

    drill motor if toner does not remove ea

    from developer roller surface. Set develo

    roller aside to air dry.

    Step 10

    Fill toner tank with new toner using

    opening above the supply roller.

    Step 11

    Clean developer roller seals and recov

    blade using a cotton swab.

    Step 12

    Install developer roller mounting scr

    inserts. (see photo 12)

    Photo 9

    Photo 10

    Photo 11

    Photo 12

    2008 Future Graphics, LLC. All rights reserved.

    uture Graphics (FG) is a distributor of compatibleeplacement parts and products for imaging equip-

    ment. None of FG's products are genuine OEM

    eplacement parts and no affiliation or sponsorships to be implied between FG and any OEM.

  • 8/14/2019 LEXMARKC52XTECH

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    Lexmark C52X Technical Instructions

    Step 13

    Install doctor blade using the two Torx

    screws and the two phillips screws with flat

    washers. Hold the doctor blade flush

    against the alignment posts while installing

    the two Torx screws. (see photo 13)

    Photo 13

    Step 14

    Install the developer roller into the toner

    unit. (see photo 14)

    Photo 14

    Step 15

    Install the left side handle and contact.

    Install two phillips screws, the longer screw

    installs below the doctor blade screw insert.

    (see photo 15)

    Photo 15

    Step 16

    Install the right side handle. Insert with han-

    dle pointed up and rotate turn counter

    clockwise to latch into position. Install

    phillips screw. (see photo 16)

    Photo 16

    Step 17

    Install the developer roller drive gear by

    turning the gear counter clock-wise for

    approximately a rotation. The gear will

    clear the locking tabs on the gear hub and

    lock into position. (see photo 17)

    Photo 17

    Photo 18

    Step 18

    Install supply roller drive gear. Insthe flat washer and the retaining c(see photo 18) Ensure the retainclip is secure against the flat was

    and drive shaft. (see photo 19)

    Photo 20

    Photo 19

    Step 19

    Locate the drive gear cover on

    right side. Locate the three philscrews holding the drive gear covRemove screws and cover. The ctridge chip is located under the coRemove and replace chip. Reinsdrive gear cover. (see photo 20)

    NOTE: When reinstalling the dgear cover, properly align the tchip contact surfaces with the tcontact strips on the cartridge.

    2008 Future Graphics, LLC. All rights resFuture Graphics (FG) is a distributor of comp

    replacement parts and products for imaging ement. None of FG's products are genuinereplacement parts and no affiliation or spons

    is to be implied between FG and any OEM.

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    The Lexmark C52X was introduced in the spring of 2005 and

    he C53X followed in the fall of 2006. The C52X prints up to 20ppm with a first page out in less than 13 seconds. The C53X

    prints up to 24 ppm black and 22 ppm color with a first page out

    under 11 seconds. The cartridges for both are a toner unit with a

    separate OPC design. Rated page yield range extends from 1500

    pages for all colors up to 8000 pages for black and 7000 pages for

    colors.

    Remanufacturing the Lexmark C52X/C53X

    4 Lexmark C52X Technical Instructio

    E-mail: [email protected] Website: www.futuregraphicsllc.co

    2008 Future Graphics, LLC. All rights reserved. Future Graphics (FG) is a distributor of compatible replacement parts and products for imaging equipment. None of FG's produc

    enuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.