mineral water plant 2000 lph dt 27.01.2015.pdf

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S S w w a a m m i i S S a a m m a a r r t t h h A A q q u u a a f f i i l l l l I I n n d d u u s s t t r r i i e e s s Add- Shiv Shambhu Ind. Estate, Bldg No.5, Near Barmashell Petrol Pump, Behind Alex Jewellery, NH-8, Village Valiv, Vasai -(E) 401 208, Dist-Thane, Maharashtra. E-mail [email protected] , Website-petbottlemachine.com ,07709178383 / 09819039818 Ref: S Ref: S Ref: S Ref: SSAI SAI SAI SAI/20 20 20 2014-15 DT: 27.01.2015 27.01.2015 27.01.2015 27.01.2015 To, M/s Tulsi Minerals Pvt. Ltd. Nashik Maharashtra, India Kind Attn: Mr. Milind S. Gawande SUB: YO YO YO YOUR REQUIREMEN EN EN ENT FOR FOR FOR FOR DRINKING DRINKING DRINKING DRINKING WATER PLANT Dear Sir, This refers to your E-mail with our Mr. Vinayak Sawant regarding your subject requirement are indeed appreciated. We thank you very much for sparing your valued time for the discussion. In this regard, we are submitting herewith our offer for following capacities: CAPACIT IT IT ITY: 2000 LIT IT IT ITER ER ER ER / HR. . . . . 40,000 LTR TR TR TR /DAY AY AY AY We hope that you will find the above in line with your requirement. Kindly contact us for any further information / clarification require in this matter. We shall be glad to furnish the same. Thanking you and anticipating a favorable reply. Yours faithfully, For Swami Samarth Aquafill Industries For Swami Samarth Aquafill Industries For Swami Samarth Aquafill Industries For Swami Samarth Aquafill Industries Vinayak Sawant Vinayak Sawant Vinayak Sawant Vinayak Sawant

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  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss Add- Shiv Shambhu Ind. Estate, Bldg No.5, Near Barmashell Petrol Pump, Behind Alex Jewellery,

    NH-8, Village Valiv, Vasai -(E) 401 208, Dist-Thane, Maharashtra.

    E-mail [email protected], Website-petbottlemachine.com ,07709178383 / 09819039818

    Ref: SRef: SRef: SRef: SSAISAISAISAI////2020202011114444----11115555 DDDDTTTT:::: 27.01.201527.01.201527.01.201527.01.2015

    To,

    M/s Tulsi Minerals Pvt. Ltd. Nashik Maharashtra, India

    Kind Attn: Mr. Milind S. Gawande

    SSSSUUUUBBBB:::: YOYOYOYOUUUURRRR RRRREEEEQQQQUUUUIIIIRRRREEEEMMMMENENENENTTTT FORFORFORFOR DRINKINGDRINKINGDRINKINGDRINKING WWWWAAAATTTTEEEERRRR PPPPLLLLAAAANNNNTTTT

    Dear Sir, This refers to your E-mail w i t h our Mr. Vinayak Sawant regarding your subject requirement are

    indeed appreciated. We thank you very much for sparing your valued time for the discussion.

    In this regard, we are submitting herewith our offer for following capacities:

    CCCCAAAAPPPPAAAACCCCITITITITYYYY:::: 2222000000000000 LLLLITITITITER ER ER ER //// HHHHRRRR.... .... .... .... .... 44440000,,,,000000000000 LLLLTRTRTRTR ////DDDDAYAYAYAY We hope that you will find the above in line with your requirement.

    Kindly contact us for any further information / clarification require in this matter. We shall be glad

    to furnish the same.

    Thanking you and anticipating a favorable reply.

    Yours faithfully,

    For Swami Samarth Aquafill IndustriesFor Swami Samarth Aquafill IndustriesFor Swami Samarth Aquafill IndustriesFor Swami Samarth Aquafill Industries Vinayak SawantVinayak SawantVinayak SawantVinayak Sawant

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss

    MACHINE ASSEMBLY UNITMACHINE ASSEMBLY UNITMACHINE ASSEMBLY UNITMACHINE ASSEMBLY UNIT

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss

    SWAMI SAMARTH TEAM

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss

    PackagedPackagedPackagedPackaged Drinking Water Project RequirementsDrinking Water Project RequirementsDrinking Water Project RequirementsDrinking Water Project Requirements

    a.a.a.a. Project Project Project Project BuilBuilBuilBuilding:ding:ding:ding:

    1.1.1.1. Main Building Main Building Main Building Main Building ---- 3000 Sq. ft.3000 Sq. ft.3000 Sq. ft.3000 Sq. ft.

    2.2.2.2. Open Area Open Area Open Area Open Area 3000300030003000----4000 sq.ft4000 sq.ft4000 sq.ft4000 sq.ft

    b. Raw Water Raw Water Raw Water Raw Water SourceSourceSourceSource:

    1. Bore well

    2. Municipal Water Supply

    3. Ground Water (River, Pond etc)

    c. Raw Water TransferRaw Water TransferRaw Water TransferRaw Water Transfer::::

    1. Submersible Pump

    2. Surface Mounted Centrifugal Pump

    d. Raw Water StorageRaw Water StorageRaw Water StorageRaw Water Storage::::

    1. Plastic Tanks /RCC Tanks

    e.e.e.e. Power RequirementPower RequirementPower RequirementPower Requirement::::

    1. 50 HP

    f. Water Treatment SystemWater Treatment SystemWater Treatment SystemWater Treatment System::::

    1. PURIFICATION SYSTEM comprising of Coarse Filtration, Carbon

    Filtration, Micron Filtration, Reverse Osmosis, UV and Ozone

    Sterilization

    g.g.g.g. Water Testing FacilityWater Testing FacilityWater Testing FacilityWater Testing Facility::::

    1. Chemical Water Testing Lab

    2. Micro-Biology Water Testing Lab

    h. Production MachineriesProduction MachineriesProduction MachineriesProduction Machineries::::

    1. PET BOTTLE blowing Machine

    2. PET BOTTLE Rinse, Fill, Cap, Label Machine

    3. 20 Ltr .JAR Washing & Filling Machine

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss

    pH .....

    Total dissolved solids ....

    Total hardness as CaCo3 .....

    Total Hardness ...... PH ...... Total Dissolved solids ......

    BASIS OF DESIGN :- The following raw water analysis is considered as basis of design the

    Plant.

    A. RAW WATER CHARACTERISTICS

    7.0 7.5 Mg/Ltr

    2000 mg/Ltr.

    200 mg/ Ltr.

    M. alkalinity as CaCo3 ..... 200 mg/ Ltr.

    P. alkalinity as CaCo3 ..... NIL mg/ Ltr.

    NB : WE REQUEST YOU TO KINDLY SEND US YOUR ANALYSIS REPORT, INCLUDING

    (T.D.S, PH, TOTAL HARDNESS, SILICA, IRON, COD, BOD, SULPHATE,

    CHLORIDE, etc)

    B. TREATED WATER QUALITY FROM R.O.PLANT:

    0 ppm

    7.0 7.5

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss FILLING UNITFILLING UNITFILLING UNITFILLING UNIT

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss Water SourceWater SourceWater SourceWater Source

    Water should be collected from the source which should be well protected, available easily, un-contaminated. Sources

    can be anything viz. Bore well water Line, Closed Ring Well, Municipal Supply Line or Other source where treatment is

    possible.

    Water TransferWater TransferWater TransferWater Transfer

    Water is transferred to Raw Water Storage Tanks using proper pumping system and un-contaminating piping work.

    Either Submersible Pump or surface mounted Centrifugal pump can be used with good quality UPVC or CPVC or SS

    piping can be used for this application.

    Some of the MMMMakesakesakesakes and QualityQualityQualityQuality available for the Tanks and Pipes:

    1. TanksTanksTanksTanks:::: i. Plastic Internally PP Lined Tanks

    ii. Stainless Steel 304 Tanks (thin Walled economical tanks)

    iii. GI Tanks internally Epoxy painted

    2. PipingPipingPipingPiping::::

    i. UPVC Prince / Supreme

    ii. CPVC Astral

    iii. SS 304 / 316

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss Water Treatment SystemWater Treatment SystemWater Treatment SystemWater Treatment System

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss Complete Purification system comprising ofComplete Purification system comprising ofComplete Purification system comprising ofComplete Purification system comprising of::::

    1. Raw Water feed Pump

    2. Chlorine Dosing system

    3. Multi Media Filtration for Coarse filtration

    4. Activated Carbon Filtration

    5. Water Softening / Anti Scalent Treatment Process

    6. SMBS Dosing System

    7. Reverse Osmosis Treatment process

    8. Ph Correction / Mineral Dosing System

    9. Purified Water Storage in Stainless Steel tank

    10. Transfer Pump in stainless steel

    11. Micron Cartridge Filtration (0.2 Micron)

    12. UV Sterilization

    13. Ozone Disinfection

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss

    WATER PROCESS DESCRIPTIONWATER PROCESS DESCRIPTIONWATER PROCESS DESCRIPTIONWATER PROCESS DESCRIPTION

    Raw water is chlorinated with the help of dosing pump, Sodium Hypo chloride is dosed in raw water before it is

    taken into the raw water tank/s. (Storage tanks are considered in your scope and should be of 20 M3 to 50 M3

    capacity). Storing of water into this tank will give retention period for water and thus chlorine will effectively

    oxidize the organic impurities (kill bacteria and virus).

    This chlorinated water is passed through Multi Media Filter with the help of Feed pump of suitable capacity to

    remove suspended impurities. This filter unit gives the coarse filtration. Filtered water is then passed through

    Activated Carbon Filter to remove excess chlorine (de-chlorination), odour, colour and turbidity due to

    colloidal suspended impurities and organic impurities.

    De chlorinated water is then dosed with Anti Scalent Solution to avoid scale formation on the membrane. This

    water is further passed through 10-micron Bag Filter Followed by 5 Micron Cartridge filter to remove micron

    particles to avoid clogging of the RO membrane and to improve the silt density index. This water is further

    dosed with SMBS solution to remove residual chlorine from Water. RO Unit is complete with High Pressure

    Pump, Membranes with Pressure tubes, Electrical control panel and wet panel, piping with valves and all the

    required accessories viz., pressure switch, solenoid valve etc. Reverse Osmosis unit will reduce the dissolved

    Salts up to 95% of the in feed TDS. RO treated water is either adjusted for TDS by blending Filtered water

    passed through 0.2 Micron Cartridge Filter followed by UV OR dosed with Mineral. pH is also adjusted in case

    of pH below the limit to raise to 7.5.

    Treated water from RO unit will be stored into SS tank of 1000 Lts capacity.

    This treated water is then passed through 0.2 micron cartridge filter before it is taken for the filling. Ozonator

    unit producing ozone gas is installed in series at the outlet of UV System to provide residual effect of ozone to

    the water.

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss

    EQUIPMENT SCHEDULEEQUIPMENT SCHEDULEEQUIPMENT SCHEDULEEQUIPMENT SCHEDULE

    1.1.1.1. Chlorine Dosing System (Metering Pump)Chlorine Dosing System (Metering Pump)Chlorine Dosing System (Metering Pump)Chlorine Dosing System (Metering Pump)::::

    a. To inject chlorine into feed water to inhibit the growth of bacteria and eliminate any existing bacterial

    contamination in the feed water.

    b. Complete with 50 Lts capacity High Density Polyethylene tank.

    c. LMI make High pressure chemical injection metering pump.

    2.2.2.2. Raw Water Booster PumpRaw Water Booster PumpRaw Water Booster PumpRaw Water Booster Pump::::

    a. To boost water pressure from raw water tank and to deliver to the pretreatment at pressure and volume

    required.

    b. SS 304 Pump of Grundfoss or equivalent, skid complete with control box, pressure gauge, check valves.

    3.3.3.3. Multi Media FilterMulti Media FilterMulti Media FilterMulti Media Filter::::

    a. To filter sand and sediment (turbidity) down to 20 microns at 2 ppm.

    b. Stainless Steel SS-316 tank with Praher make Austrian control valve for backwash, rinse Filter media

    with graded sand, pressure gauge etc.

    4.4.4.4. Activated Carbon FilterActivated Carbon FilterActivated Carbon FilterActivated Carbon Filter::::

    a. To remove taste odours, chlorine, colour and other organic material from feed water prior to reverse

    osmosis.

    b. Stainless Steel SS-316 tank with Praher make Austrian control valve for backwash, rinse, 2 layers of

    media with granular activated carbon, pressure gauge etc.

    5.5.5.5. Anti Scalent Dosing System (Metering Pump)Anti Scalent Dosing System (Metering Pump)Anti Scalent Dosing System (Metering Pump)Anti Scalent Dosing System (Metering Pump)::::

    a. To inject Anti Scalent Solution into feed water to avoid scale formation on the membrane.

    b. Complete with 100 Lts capacity High Density Polyethylene tank.

    c. LMI make High pressure chemical injection metering pump.

    6.6.6.6. 10 Micron Bag Filter10 Micron Bag Filter10 Micron Bag Filter10 Micron Bag Filter::::

    a. To remove micron sediment particles from raw water prior to Reverse Osmosis system to avoid

    clogging of membrane.

    b. SS housing with Micron Bag (washable) with pressure gauge etc.

    7.7.7.7. 10 Micron Filter10 Micron Filter10 Micron Filter10 Micron Filter::::

    a. To remove micron sediment particles from raw water prior to Reverse Osmosis system to avoid

    clogging of membrane.

    b. SS housing with Micron Cartridges with pressure gauge etc.

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss

    8.8.8.8. Fully Automatic Reverse Osmosis unitFully Automatic Reverse Osmosis unitFully Automatic Reverse Osmosis unitFully Automatic Reverse Osmosis unit::::

    a. To purify and remove 98% of all known contaminants.

    b. Fully automatic reverse osmosis system complete with High Pressure pump of Grundfoss or equivalent,

    high performance membranes of 8 dia and 40 long, Solenoid valve, pressure switch, Flow Indicators

    for reject and product water, state of the art control panel with TDS meter to continuously monitor the

    product water quality, Piping, Valves etc..

    9.9.9.9. SMBS Dosing System (Metering Pump) SMBS Dosing System (Metering Pump) SMBS Dosing System (Metering Pump) SMBS Dosing System (Metering Pump)

    a. To inject SMBS Solution into feed water to remove residual Chlorine if any in water.

    b. Complete with 100 Lts capacity High Density Polyethylene tank.

    c. LMI make High pressure chemical injection metering pump.

    10.10.10.10. SS Storage Tank for Storing Treated waterSS Storage Tank for Storing Treated waterSS Storage Tank for Storing Treated waterSS Storage Tank for Storing Treated water

    a. To store Reverse Osmosis permeate (product) water.

    b. SS 316 tank of 2000 Ltr. capacity.

    11.11.11.11. SS Booster pump SS Booster pump SS Booster pump SS Booster pump

    a. To feed water to down stream micron filters and UV system.

    b. Stainless Steel Pump with control box, level switch interlocking, isolation valve etc.

    12.12.12.12. Micron filtration unitsMicron filtration unitsMicron filtration unitsMicron filtration units

    a. To remove micron particles up to 0.2 Micron sizes.

    b. Stainless steel micron filter housing with cartridge, pressure gauge, etc

    13.13.13.13. UV Sterilizer UnitUV Sterilizer UnitUV Sterilizer UnitUV Sterilizer Unit

    a. To eliminate bacteria and Virus from Water.

    b. Stainless steel housing with UV Lamps, Quartz Jacket, Ballast etc. etc

    14.14.14.14. Ozonation Unit with Re pressurization PumpOzonation Unit with Re pressurization PumpOzonation Unit with Re pressurization PumpOzonation Unit with Re pressurization Pump

    a. To re pressurize the product water after storage and also to generate, mix and inject ozone gas into feed

    to filling system.

    b. Corona discharge ozonation unit with re pressurization pump, water sensor safety unit, ventury

    injector, heater for removing moisture from silica quartz used to remove moisture from air.

    15.15.15.15. Electrical Control Panel Electrical Control Panel Electrical Control Panel Electrical Control Panel

    a. To control all the Pumps & Electrical units.

    b. Mild Steel Powder Coated Electrical control Panel with TDS meter, Starters, Relays, Level Switches

    etc.

    16.16.16.16. WetWetWetWet Panel Panel Panel Panel

    a. To control Flows and Pressure of all the units of the System.

    b. Panel with Flow Indicators, Pressure Gauges, Control Valves, etc.

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss

    Water Testing FacilityWater Testing FacilityWater Testing FacilityWater Testing Facility

    Purified Water is tested using IN HOUSE Water Testing laboratory Where Chemical and Micro Biologically Water is

    tested for Chemical and Micro Biological parameters. For this, a complete full fledge Water Testing CHEMICAL and

    MICRO BIOLOGICAL Lab is required. However, water is also tested for Pesticide and Radio-nuclear parameters in

    outside Bureau of Indian standards approved laboratory.

    Laboratory RequirementsLaboratory RequirementsLaboratory RequirementsLaboratory Requirements

    1. Chemical LabChemical LabChemical LabChemical Lab::::

    i. 100 - 150 sq ft Room / Shelves, Cup-boards (Your Scope)

    ii. All Required Chemicals and Reagents

    iii. Glassware / PP Ware

    iv. Instruments as per BIS

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss

    1. MicroMicroMicroMicro----Biology LabBiology LabBiology LabBiology Lab::::

    i. 100 150 sq ft Room / Shelves, Cup-boards (Your Scope)

    ii. All Required Chemicals and Reagents

    iii. Instruments as per BIS

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss

    List of Instruments Required for Mineral Water Testing (In House)List of Instruments Required for Mineral Water Testing (In House)List of Instruments Required for Mineral Water Testing (In House)List of Instruments Required for Mineral Water Testing (In House)::::

    1. Anaerobic Jar

    2. Auto clave

    3. Modern Balance

    4. Bunsen Burner

    5. Distillation Assembly

    6. Silica Crucible

    7. Hot Plate

    8. Portable Lab Incubator

    9. Oven

    10. Colony Counter

    11. Laminar Flow with UV Tube manometer

    12. Magnetic Stirrer

    13. Compound Microscope

    14. Nicrome Wire

    15. pH Meter

    16. Digital Spectrophotometer

    17. Turbidity Meter

    18. UV Chamber

    19. Vacuum Pump

    20. Water Bath

    21. Conductivity Meter

    22. Total Dissolved Solids meter

    23. Muffle Furnace

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss 4 CAVITY SEMI AUTOMATIC PET STRETCH BLOW MOULDING MACHINE

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss Sr.No. Description

    1 Model : SSAI /4 Capacity : 30ml to 2 ltr, Neck dia 25mm to 28mm Prod. Capacity: 1600-1800 BPH Mould: Maximum mould thickness-150mm , Minimum mould thickness -140mm Clamping Force- 15 ton Oven: Number of Preform Holders-67, Number of Heating Modules- 1 Number of Heating Zones - 6 Lamp Power- 2000 W Lamp Length -1220mm Stretching: Number of Stretch Rods-4 Stretching Stroke Max.-450 mm Technical specifications:

    1. Infrared pre-heating system 2. Indexing Conveyor similar to fully AUTOMATIC machine 3. Steady perform rotating in pre-heater 4. Janatics pneumatic system & water cooling system 5. Hydro-pneumatic Locking systems with operating manual

    2 Compressor :-20 HP High Pressure 1 Nos 3 Compressor :-10 HP Low Pressure 1 Nos 4 2 TR Chiller 1 Nos

    5 2Air Dryer 2 Nos

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss

    Fully AutoFully AutoFully AutoFully Automatic Rinsing Filling Capping Machine with online shrink matic Rinsing Filling Capping Machine with online shrink matic Rinsing Filling Capping Machine with online shrink matic Rinsing Filling Capping Machine with online shrink

    tunnel.tunnel.tunnel.tunnel.

    Machine Supplied to Bisleri.

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss

    Magnetic CapperMagnetic CapperMagnetic CapperMagnetic Capper SSPSSPSSPSSP

    Fully Automatic Rinsing Filling Capping Machine with online shrink tunnel.Fully Automatic Rinsing Filling Capping Machine with online shrink tunnel.Fully Automatic Rinsing Filling Capping Machine with online shrink tunnel.Fully Automatic Rinsing Filling Capping Machine with online shrink tunnel.

    Sr. No.Sr. No.Sr. No.Sr. No. DescriptionDescriptionDescriptionDescription

    1 Mineral Water Pet Riser/Filler/Capper with single elevator hopper.

    2 Stainless steel Air conveyor 6 ft. for 40 BPM LINE

    3 Slat conveyor 16 ft. With Drive Motor

    4 Inspection Light

    5 Shrink Tunnel

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss

    Technical SpecificationsTechnical SpecificationsTechnical SpecificationsTechnical Specifications

    No. of Washing nozzles 6

    No. of Filling Valves 8

    No. of Capping Heads 3

    Overall DimensionOverall DimensionOverall DimensionOverall Dimension

    Length 5.0 ft

    Width 5.0 ft

    Height 6.5 ft

    Power Power Power Power

    Main Drive Moter 2.00HP

    Hopper Moter 0.5 HP

    Air 1.5 C.F.M AT 40 PSI

    The Machine is100% with neck run and infeed is by air conveyor. There are no heights settling requirement when bottles are

    changed.

    The Complete Rinser /Filler/Capper is enclosed in acrylic and stainless steel guard cover enclosure with out any rubber gaskets.

    For cap delivery to the filler, we have developed a new type of hopper which takes the cap from floor level by an elevator systems

    and selects the cap in proper and orientation in to the cap Washing / Rinsing attachment along with sterile air blowing attachment

    and thereafter to the pick N-Place star wheel of the capping machine.

    DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION:

    The machine will have 6 washing nozzles working under positive pump Pressure of de-mineralised water. The machine

    does not include centrifugal pump for de-mineralised water.You would be required to supply water rate of 2000litres

    per hour & 40 PSI pressure. The bottle from the Air Conveyor will be taken by then star wheel with neck guide system

    The gripping fingers will hold the bottles by neck and necessary guide bars will invert the bottle up side down by 180

    degree.

    The duly inverted bottles will receive water from the washing Nozzles on rear of the machine. The washing will operate

    from 90 to 180 degree rotation of the washing machine. Zero degree position is in front of the operator.180 to270

    Degree will be drain time and from 270 to 360 bottle will be transferred on outfeed conveyor.The drained water can be

    accumulated and allowed to drain in the tank and re-cycled after re-cycled after re-processing (if required)

    The Machine will be fully constructed in stainless Steel above the tabletop level. The bottle handling parts will be

    nylon. The appropriate guards will be provided to prevent water splashing.

    The machine will have 8 filling valves on filler tank working on gravity principle .The water in filling tank will be

    supplied by centrifugal pump. The water level in the tank will be controlled. The washed bottles will be taken by star

    wheel under the filling nozzles. The bottles will be raised to the filling nozzle by positive lift cylinder. On detection of

    the bottle, the filling valves will open. The water under gravity pressure will be filled on pre-determined level in the

    bottle. As soon as the bottle is full, and during rotation of the machine valve will be closed positively and bottle will be

    lowered and transferred under the capping head. During transfer bottle will pick up the cap from hoper chute.

    The bottle will enter the capping turret. There is cap elevator sorting type hopper with pick-N-Place arrangement for

    lifting the cap and positively placing on bottle mouth. By adjustable torque chucks, cap will be firmly tightened. Duly

    capped bottles will be Transferred on the conveyor and taken to the collecting table for further packing. There might be

    little overflow of water through the bottle which will be dropped on the floor and drained.

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss

    WATER RINSING, FILLING AND CAPPING MACHINE

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss

    Separate Division for Machine Design & Development.

    VMC machine for Mould Development.

  • SSSSSSSSwwwwwwwwaaaaaaaammmmmmmmiiiiiiii SSSSSSSSaaaaaaaammmmmmmmaaaaaaaarrrrrrrrtttttttthhhhhhhh AAAAAAAAqqqqqqqquuuuuuuuaaaaaaaaffffffffiiiiiiiillllllllllllllll IIIIIIIInnnnnnnndddddddduuuuuuuussssssssttttttttrrrrrrrriiiiiiiieeeeeeeessssssss ESTIMATE FOR MINERAL WATER PROJECTESTIMATE FOR MINERAL WATER PROJECTESTIMATE FOR MINERAL WATER PROJECTESTIMATE FOR MINERAL WATER PROJECT

    Sr. No.Sr. No.Sr. No.Sr. No. Description / ItemsDescription / ItemsDescription / ItemsDescription / Items Price (Rs.)Price (Rs.)Price (Rs.)Price (Rs.)

    1.1.1.1. Mineral Water Plant comprising of complete Mineral Water Plant comprising of complete Mineral Water Plant comprising of complete Mineral Water Plant comprising of complete

    Treatment Plant as per Treatment Scheme Treatment Plant as per Treatment Scheme Treatment Plant as per Treatment Scheme Treatment Plant as per Treatment Scheme

    and Equipment Schedule (Cap and Equipment Schedule (Cap and Equipment Schedule (Cap and Equipment Schedule (Cap 2000 LPH)2000 LPH)2000 LPH)2000 LPH) 7777,50,000.00,50,000.00,50,000.00,50,000.00

    2.2.2.2. Bottle Filling Machine Bottle Filling Machine Bottle Filling Machine Bottle Filling Machine CapCapCapCapacity acity acity acity 40404040 BPMBPMBPMBPM 11111111,,,,55550,000.000,000.000,000.000,000.00

    Fully Automatic Fully Automatic Fully Automatic Fully Automatic 500 ml to 2000 ml500 ml to 2000 ml500 ml to 2000 ml500 ml to 2000 ml

    (Rinsing, Filling & Capping Machine) (Rinsing, Filling & Capping Machine) (Rinsing, Filling & Capping Machine) (Rinsing, Filling & Capping Machine)

    3.3.3.3. Computerized Digital Batch & date Coding SystemComputerized Digital Batch & date Coding SystemComputerized Digital Batch & date Coding SystemComputerized Digital Batch & date Coding System 2222,,,,00000,000.000,000.000,000.000,000.00

    4.4.4.4. PEPEPEPET Blow Moulding Machine (Capacity T Blow Moulding Machine (Capacity T Blow Moulding Machine (Capacity T Blow Moulding Machine (Capacity 1818181800 BPH)00 BPH)00 BPH)00 BPH) 11,00,000.0011,00,000.0011,00,000.0011,00,000.00

    Single Infra Red Conveyor with Blow Semi AutoSingle Infra Red Conveyor with Blow Semi AutoSingle Infra Red Conveyor with Blow Semi AutoSingle Infra Red Conveyor with Blow Semi Auto

    With suitable Compressor With suitable Compressor With suitable Compressor With suitable Compressor 33330 HP, Chiller 0 HP, Chiller 0 HP, Chiller 0 HP, Chiller 2 Ton &2 Ton &2 Ton &2 Ton &

    2 2 2 2 Air dryer (SEMI AUTO) Air dryer (SEMI AUTO) Air dryer (SEMI AUTO) Air dryer (SEMI AUTO)

    5.5.5.5. Complete Laboratory Set UpComplete Laboratory Set UpComplete Laboratory Set UpComplete Laboratory Set Up 4,00,000.004,00,000.004,00,000.004,00,000.00

    6.6.6.6. SS Piping between Plant and Machinery with Tank & Pump SS Piping between Plant and Machinery with Tank & Pump SS Piping between Plant and Machinery with Tank & Pump SS Piping between Plant and Machinery with Tank & Pump 85858585,000.00,000.00,000.00,000.00

    7777. Expenses For BIS & Other certificate. Expenses For BIS & Other certificate. Expenses For BIS & Other certificate. Expenses For BIS & Other certificate ( as actual)( as actual)( as actual)( as actual) 3,50,000.003,50,000.003,50,000.003,50,000.00

    ----------------------------------------------------------------------------------------------------

    TOTAL AMOUNT TOTAL AMOUNT TOTAL AMOUNT TOTAL AMOUNT 40,35,000.0040,35,000.0040,35,000.0040,35,000.00

    Commercial Terms & ConditionsCommercial Terms & ConditionsCommercial Terms & ConditionsCommercial Terms & Conditions,,,,

    PLUS Packing & Forwarding (at actual)

    VAT @ 12.5% or 2% CST

    Freight FOR VASAI

    Insurance and Octroi at actual

    Validity Prices are good for 30 days

    Delivery 2 months from the date of order with advance

    Guarantee 12 months from the date of commissioning.

    Payment Terms 50% advance with order, 50% before delivery

    Installation & To & Fro Traveling Fare + Lodging & Boarding at site

    Commissioning

    For SwamFor SwamFor SwamFor Swami Samarth Aquafill Industries i Samarth Aquafill Industries i Samarth Aquafill Industries i Samarth Aquafill Industries

    Vinayak SawantVinayak SawantVinayak SawantVinayak Sawant