oita airport oita city · auditor： hisanobu kubota tokyo technical center： the 2nd floor of...

HOKS Co., Ltd 2013/10/16

Ｈ： Hiji Ｏ： Oita Ｋ： Kyusyu Ｓ： Sekai ( = “World”)

Ｈ： Hardware

Ｓ： Software

ＯＫ！

Oita City

Beppu City

Oita Airport

特急停車駅

Oita Pref.

■By Car

30 minutes from Oita Airport

5 minutes from JR Kitsuki Sta.(Nippo Line)

HOKS

< Access Map >

R10

To Oita Airport

Kitsuki Sta.

To Oita City

To Usa & Nakatsu

1

HOKS Co., Ltd 2013/10/16

Company name： HOKS Co., Ltd.

Established： October 1981

Founded： July 1982

Capital： 60 million yen

< Outline >

Head office (factory)：

9748-6, OHGA,HIJI-MACHI,HAYAMI-GUN,

OITA,879-1504,JAPAN

TEL +81-977-72-6661

FAX +81-977-72-6665

Employees： 210(Junior employees１３0）

Area： Lot area･･･8,300㎡

Factory area･･･4,700㎡

President： Yoshiharu Kotsubo

Director： Kenshichi Ishiwa

Director： Kazuyuki Kobarai

Director： Chiaki Hikita

Director： Akira Marui

Auditor： Hisanobu Kubota

Tokyo technical center：

THE 2nd Floor of Espoir Bldg 38 KONYA-CHO,

KANDA,CHIYODA-KU,TOKYO,101-0035,JAPAN

TEL +81-3-5296-1275

FAX +81-3-5296-1272

Business content：

Development and production of computer /

medical equipment/ hardware / mechatronics

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HOKS Co., Ltd 2013/10/16

< Main Customers >

Fukuda Denshi Co.,Ltd

Hakko Corporation

BAB-HITACHI INDUSTRIAL Co.

IAI Corporation

KANETSU Co.,Ltd

SECOM CO., LTD

STK TECHNOLOGY CO.,LTD

TERADYNE, Inc.

TOKYO ELECTRON DEVICE Limited.

TOKYO ELECTRON KYUSYU Limited.

Toshiba Solutions Corporation

TOTO Limited. (and associated companies)

Tsurusaki Kairiku TRANSPORTATION CO.,LTD

Main Customers (Alphabetical Order）

Include above companies, approximately 30 companies

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HOKS Co., Ltd 2013/10/16

■Established： April 1960

■Capital： 80 million yen

■President： Chiaki Hikita

■Employees： 710 ■Net Sales： 15 billion yen

■Head office： 1000,MISA,OITA-CITY,870-0196,JAPAN

■Content of business： port loading services / physical distribution service

civil engineering and construction / oil sale ■Main Customer： Nippon Steel & Sumitomo Metal Co., Ltd / Showa Denko / Nippon Petroleum Refining Co., Ltd / Nippon Yusen

STK Technology Co., Ltd.

Other group companies

< TSURUKAI Group > Tsurusaki Kairiku Transportation Co., Ltd.

■Burn-In System Development / Production ■Mechatronics system Development/Production ■LSI Testing service and Wafer / IC device inspection service ■FPGA, LSI design ■Information and telecommunication system Development ■Precision Machining

■Nakanosu Construction Co., Ltd. ■Tsurumi Kosan Co., Ltd. ■Tsurukai-Transportation Co., Ltd. ■Nishinosu Kankyo Co., Ltd. ■Oita Marine-Service Co., Ltd.

・Eight companies including HOKS in TSURUKAI Group

・Total number of employees in group companies：1,800

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HOKS Co., Ltd 2013/10/16

※TSURUKAI Group has Electrical, Electronics and Computer related business.

System Business

Tsurusaki Kairiku Transportation Co., Ltd.

STK Technology CO., Ltd.

HOKS Co., Ltd. Development

Semi con.

IT

Precision Machining

OA Equipment Sale /

Maintenance

Software Sale

Microcomputer Applied

Equipment

System Building

Pattern Design

Manufacturing

Parts Procurement

< TSURUKAI Group >

Development

Development

Providing from Development to

Manufacturing system by strong group partnership

Board / Equipment Assembly

Fix / Testing

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HOKS Co., Ltd 2013/10/16

< Organizational Chart > Department manager

Deputy Dep. manager

◇Job Classification◇

Section manager

Deputy Section manager

Assistant managers

Non Titled

Total

4

7

22

53

86

ＨＰＩ：ＨＯＫＳＰｒｏｄｕｃｔＩｎｎｏｖａｔｉｏｎ

Section 1

Product engineering section

Product planning section

Section 2

Section 3

Design section

Purchase Dep.

Sales Dep.

System Admin. section

Quality Assurance Dep.

General Affairs Dep.

HPI section

President

Manufacturing Dep.

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HOKS Co., Ltd 2013/10/16

HOKS ELECTRIC INDUSTRY CO.,Ltd ( today, HOkS CO.,LTD.) was established. ( capital : 20 million yen )

We got approval to manufacture of medical equipment by minister of health and welfare.

We got approval to be bonded factory by Finance Ministry.

We expanded the factory as the second term plan.

（lot area:8,300㎡ factory area:4,700㎡）

We started manufacturing of UL products for United States.

We altered our company name “ HOKS Co.,Ltd.” ( capital : 50 million yen )

We developed emergency call equipment “OTASSHA-KUN”named by Prefectural governor

We opened Beppu factory as the second factory.

We got approval to register on Electrical Appliance and Material Control Low by

Regional Bureaus of International Trade and Industry.

The capital was increased to 60 million yen.

We obtained the certification of ISO 9001.

We have started HPI ( HOKS Product Innovation ).

< History > October 1981

May 1983

January 1984

July 1984

February 1985

December 1987

August 1990

September 1990

May 1991

May 1993

January 1995

June 1998

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HOKS Co., Ltd 2013/10/16

Beppu factory was consolidated with Hiji head factory.

We opened the Oita development center at the former site of Beppu factory.

Oita development center was consolidated with Hiji head factory.

We obtained the certification of ISO 14001.

We started new performance review system. (Performance-based wage system )

We issued a private note of 200 million yen. ( Commercial banks and local bank assumed this note. )

We expanded SMT( Surface Mount Technology ) production line capacity.

We achieved annual turnover 4 billion yen.

We built the office -cum- warehouse.

We have started HTI( HOKS Technology Innovation ).


Totally We have five SMT production lines.

P We deployed the first “One Platform” production line .

We deployed the second “One Platform” production line.


May 1999

January 2002

June 2003

June 2004

November 2004

September2005

December2006

September2007

October2008

September2008

May2009

July2011

< History >

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HOKS Co., Ltd 2013/10/16

1 ＳＭＴ（surface mount technology）Line 5 lines

・Support to Pb-free soldering / BGA / CSP /

ＬL size /0402

・Solder paste printer

・Bond coating machine

・High speed chip mounter

・Multi-functional mounter

・Reflow oven( N2 )

2 Solder Paste Inspection machine 2 sets

3 BGA / CSP Rework Station 2 sets

4 BGA / CSP 3D-CT Ｘ-ray inspection machine

1 set

5 Metal mask cleaner 1 set

6 Variant Inserter 1 set

7 Radial Inserter 2sets

8 Axial Inserter 1 set

9 Automatic Optical Inspector(Visual checker)4 sets

10 Flying probe type In-Circuit Tester 1 set

11 Fixture ＩＣＴ 5 sets

12 Automatic soldering Line ( Pb-free, N2 ) 5 lines

・Automatic soldering Line ( N2 ) 1 line

・Include Spray fluxer 5 lines

13 Automatic Point Solder 2sets

14 Automatic cleaning machine 1 set

15 Urethane potting machine 1 set

16 Automatic coating machine 1 set

17 Press-fit Connector 2 sets

18 Others

< Main Equipment >

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HOKS Co., Ltd 2013/10/16

Potting compound products

Printed circuit board assembly L size board assembly

Mechanical assembly Packaging products

< Products >

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HOKS Co., Ltd 2013/10/16

ＳＭＴLine ( Photo Left：LL size Right：M size ) ＳＭＴ Line ( Modular type） Solder Paste inspection machine

Automatic Optical Inspector BGA/CSP 3D-CT Ｘ-ray inspection machine BGA/CSP Rework Station

< Main Equipment 1 >

CLOSE UP

LGA CT picture

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HOKS Co., Ltd 2013/10/16

Automatic cleaning machine

Selective soldering machine

･Stable Quality ･ short processing time ･ Low Cost Operation

Soldering


Wave soldering machine

Automatic coating application machine

Coating

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HOKS Co., Ltd 2013/10/16


Urethane potting machine

Press-fit Connector Automatic Optical Inspector

Flying probe type In-Circuit Tester

CLOSE UP

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HOKS Co., Ltd 2013/10/16

Board Ass’y Line

One Platform Line

< Production Area >

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HOKS Co., Ltd 2013/10/16

SMT No.3 Line

●Line Specifications

PCB Size

PCB Height

Min.Component (㎜)

Min.Pin Pitch

Max.speed

：L50×W50㎜ to L330×W250㎜：0.5 to 2.5㎜：0402(1005)chip ：0.5㎜：0.1sec/chip

SMT No.6 Line


PCB Size

PCB Height

Min.Component (㎜)

Min.Pin Pitch

Max.speed)


① ② ③ ④ ⑤ ① Solder paste Printer KME (PFSC) SP20P-MA

②Adhesive Dispenser KME (PFSC) BD20S-M

③ High-Speed Mounter KME (PFSC) CM86C-M2

④ Multi-Functional Mounter KME (PFSC) CM95R-M

⑤ N2 Reflow Soldering Machine TAMURA TNP25-537PM

① Solder paste Printer HitachI P.T NP-06YS

② Adhesive Dispenser KME (PFSC) BD10S-L

③ High-Speed Mounter Yamaha Moter YV100Xg-F

④ Multi-Functional Mounter MYDATA MY19

⑤ N2 Reflow Soldering Machine SMIC SNR-850

① ② ③ ④ ⑤

< SMT Line Chip Mounter Line System>

Continue next page ⇒

I

I

I

I

I

I

I

I

#

SMT No.7 Line


PCB Size

PCB Height

Min.Component (㎜)

Min.Pin Pitch

Max.speed


① ② ③ ⑤ ⑥ ④

① Solder paste Printer PFSC SP60P-M

②Printing Inspection CKD VP3000

④Super-High-Speed Mounter PFSC CM402-M

⑤Multi-Functional Mounter PFSC DT401-M

⑥N2 Reflow Soldering Machine TAMURA TNP25-537PM

③Adhesive Dispenser PFSC HDF

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HOKS Co., Ltd 2013/10/16

SMT No.8 Line


PCB Size

PCB Height

Min.Component (㎜)

Min.Pin Pitch

Max.speed


① Solder paste Printer Hitachi P.T HG-710(XL)

②Printing Inspection CKD VP6000L

④Super-High-Speed Mounter PFSC CM602-L

⑤Multi-Functional Mounter PFSC BM231

⑥N2 Reflow Soldering Machine TAMURA TNP50-578EM

③Adhesive Dispenser PFSC BD12S-L

① ② ③ ⑤ ⑥ ④

SMT No.10 Line


PCB Size

PCB Height

Min.Component (㎜)

Min.Pin Pitch

Max.speed


① Solder paste Printer Yamaha Motor YSP

②Adhesive Dispenser Yamaha Motor HSD-Xg

④ Multi-Functional Mounter Yamaha Motor YS24X

⑤Multi-Functional Mounter Yamaha Motor YS24X＋sATSⅡ

⑥N2 Reflow Soldering Machine TAMURA TNP50-578EM

③ Super-High-Speed Mounter Yamaha Motor YS24

① ② ③ ⑤ ⑥ ④

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HOKS Co., Ltd 2013/10/16

< Inspection Equipment System >

②Automated Optical Inspection(AOI)

OMRON VT-WIN

2台

OMRON VT-WINⅡ

1台

③3D-CT Ｘ-ray inspection

Uni-Hite System XVA-160

1台

CKD VP3000 (In SMT No,7 line)

1set

CKD VP6000L (In SMT No,8 line)

1台

TAKAYA製 APT-9401CJ

1台

1set

1set

1set

1set

1台 ⑤Automated Optical Inspection(AOI)

④In-Circuit Test (Flying probe type )

Marantz M22Xfv-650

1台

TAKAYA APT-9401CJ

1台

1set

1set

NAGOYA Electric Works NVI-FZM

1台 1set

①Solder Printing Inspection

PCB Size ：L50×W50 to L330×W250㎜Inspection method ：Phase shift methodInspection items ：Average Height, Volume, Projection, Dimness,

Area, No Solder, Position Deviation and Bridge

PCB Size ：L50×W50 to L510×W460㎜Inspection method ：Phase shift methodInspection items ：Average Height, Volume, Projection, Dimness,

Area, No Solder, Position Deviation and Bridge

PCB Size ：L80×W50 to L510×W460㎜Inspection method ：Color highlights methodInspection items ：Area, No Solder, Position Deviation and Bridge

Reverse, Polarity, Read Float

PCB Size ：L80×W50 to L510×W460㎜Inspection method ：Color highlights methodInspection items ：Area, No Solder, Position Deviation and Bridge


PCB Size ：L80×W50 to L330×W250㎜Inspection method ：Color highlights and Inclined CameraInspection items ：Area, No Solder, Position Deviation and Bridge


Max.PCB Size ：L550×W480㎜ (Check area L300×W300㎜)Max.Magnification ：1,000×Max.Resolution ：1um focus size Inspection items ：Bridge of BGA and LGA and Void , 3D-CT systems

PCB Size ：L50×W50 to L500×W400㎜Inspection method ：Four independently moving topside probes Inspection items ：Open, Short, Bridge

PCB Size ：L50×W50 to L650×W550㎜Inspection method ：Pattern Agreement methodInspection items ：Area, No Solder, Position Deviation and Bridge


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HOKS Co., Ltd 2013/10/16

< Typical Inspection Flow >

(Representative example)

◆Use equipment◆

Process of operation

◆The person in charge◆◆Inspection Method◆◆Working Process◆

②Automated Optical Inspection(AOI)

①Solder Printing Inspection

④Fixtureless Tester (ICT)

⑤Benchtop model AOI

SMD is Mounted With BGA<Solder Printing Inspection>

X-ray inspectionn(State confirmation)

Visual inspection(AOI)

X-ray inspectionn

Visual Inspection(Manual)

DIP is mounted

Visual Inspection(Manual)

Visual Inspection(AOI)or Electrical test (ICT)

Final Inspection(Manual )

Only first 1

100% inspection

100% inspection

100% inspection

100% inspection

100% inspection

100% inspection

Only SMT7, SMT8,and SMT10 100% inspection

Professional authorized person










18

HOKS Co., Ltd 2013/10/16

Issues facing customers

① Globalization by production in China ② Emphasis on Cash flow management (Inventory Reduction） ③ Many models, small quantity and short delivery time ④ Provision of management cost etc

Customers’ advantage

① Stockless (JIT delivery） ② Simplification of procurement work (Deliver the products by 1 order slip) ③ No shortage and zero delay

HOKS as your partner

① Quick delivery by cell manufacturing system

② Procurement of parts by ourselves （substitute purchase） ③ Flexible response by own SCM

HOKS promotes JIT-EMS!

< JIT-EMS >

19

HOKS Co., Ltd 2013/10/16

① Quick delivery

③ No shortage / delay /defective

② Stockless

Customers

Cell assembling line

HOKS

Delivery

Next 2-3months Forecast info.

Order

Next 1month Unofficial order info.

3days before, Delivery instruction Info.

Parts

Stock

Products

Stock

4

20

HOKS Co., Ltd 2013/10/16

“Good job is a best sales person.” We improve our production system so that customer gets satisfaction.

HOKS has been developing HPI ！！

・Improvement of customer’s satisfaction

(by proposition of ＨＯＫＳ-ＪＩＴ-ＥＭＳ） Accept any kind of order low quantity, many models, frequently spec changes and short delivery time.

・Achievement of low management costs

Objectives

Slogan

since June １９９８

By shaping up work flow / deploy automation / cell manufacturing system, we can shorten lead time and reduce stocks by making“Rational production system.”

< HPI (HOKS Product Innovation) >

21

HOKS Co., Ltd 2013/10/16

② Exhaustive 3S

① Vision

④ Operation system We are improving quality, cost and delivery time. We make steady management system and achieve stable operation by using [ＱＣＤ－ＣＰＳ] system.

HPI Four pillar

We provide customers with safety and trusty services.

Doing exhaustive 3S has same meaning of doing 5S. HOKS makes new own culture by the continuation of 3S.

③ Production system We challenge academic and economic monozukuri(manufacturing) by using U-cell production line. We have flexible line in proportion to the quantity of production by shorten internal process, shaping up work flow and multi-skill employee.

④ Operation system

③ Production system

① Vision

② Exhaustive ３Ｓ

HPI Program

22

HOKS Co., Ltd 2013/10/16

< Characteristics >

Provide “From Development to Manufacturing system” by strong group

partnership.

■ Total solution

Proposition of JIT-EMS. Accept any kind of order Low quantity, many models, frequently spec changes and short delivery time.

■ＪＩＴ

Based on “Good job is a best sales person,”we provide with SQCD

by exhaustive 3S and using U-cell production line / One platform line.

■ H P I

・Procurement of parts ・Have a lot of experience for water proof tech. for board assembly and Ｌsize board ・PCB schematic design and pattern layout.

■ Others

23

HOKS Co., Ltd 2013/10/16

(1) We can provide lower cost, shorter delivery time and higher quality products than other companies.

Customer’s advantage

(2) We can provide completely services for customers by saving many procedure such as confirmation….

We call an activity of second-stage “ Step Up HPI ,” and we have been carrying on the activity now.

We accommodate a customers’ needs by HPI and ISO9001・ISO14001.

Please visit and have a Factory tour!

HPI logo

24

oita airport oita city · auditor： hisanobu kubota tokyo technical center： the 2nd floor of...

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