pci scemm introduction - salon industrie paris€¦ · · 2015-12-09electrospindle speed n(max) (...

Copyright © Process Conception Ingeniérie 0

PCI SCEMM PCI SCEMM Introduction


1

2

3

4

5

Agenda

PCI Introduction

clé en main/Turnkey Solution

UGV/HMC

Machines spéciales/S.P.M.

Services


Chiffres clé / Key Figures

Saint-Etienne

Paris

Lyon

PCI SCEMM S.A.

Location : SAINT ETIENNE - FRANCE

CA/ Turn-over : 30 M€

Employees : 120


Compétences / Field of Experience

Machines :

Conception, assemblage, mise au point

Assembly, Setup, Start up

Process : Conception gamme, temps de cycle, outils, prise de pièce, mise au point, cpk

Time cycle, Fixture/ tools design , Machining Operation List. Setup, cpk

Ligne d’usinage clé en main

Complete Machining Line

READY FOR PRODUCTION !!


Cible : optimiser le coût total de possession (TCO) Target : to optimize Customer’s TCO (Total Cost of Ownership)

MACHINING TURNKEY SOLUTIONS : MACHINES - PROCESS – MECHANIZATION

Process d’usinage et flux de production

Manufacturing Process and flow definition

Conception et assemblage chez PCI des machines et process

Design and assembly in our plant: Machine and Machining Process

Conception flux pièce et mécanisation : robots, portiques, convoyeurs

Loading and flow parts management : Gantry or Robot loading, conveying

Intégration des autres process (ébavurage, lavage, assemblage, étanchéité..

Other Process Integration: Deburing, Washing, Assembling, Leak Test, 3D Measuring Machine and devices…etc.


Pièces clients / End Customer Parts

500

800 x 650 x 670 mm 650 x 650 x 650 mm Volume pièces client End Customer Parts

Liaisons au sol / Chassis Parts

Pièces diverses

Various Parts: Steering Column, Accessories, Supports

GMP/ Power Train


Références centres d’usinage /Machining centers references


Centres d’usinage grande vitesse / High Speed Machining Centers


ARROSAGE/ WET MACHINING : (2x) 33 METEOR GL + GANTRY LOADING

PSA EB CYLINDER HEAD (2X320 000 p/year)


PSA DW10F CYLINDER HEAD 150 000 p/y

15 METEOR GL + portiques 15 METEOR GL + GANTRY loading

Usinage MQL (vert)

MQL (green)

Usinage arrosage

WET Machining (blue)


2x6 METEOR GL chargés portique / 2x6 METEOR GL Gantry loading

FP ALU Boîte de vitesse ZF/ ZF Gearbox 100 000 p/y

OP 20 4 axis

OP 30 5 axis

OP10 4 axis


18 METEOR ML palettisés, chargement robot/ 18 PALETTIZED METEOR GL Robots loading, MQL machining

PSA EP - DV –EB ENGINE BLOCK 5x320 000 p/year


METEOR GL RANGE • Modulaire /Modular design

• Horizontal A axis / A+B

• Chargement à plat /Flat loading

• Evacuation copeaux gravitaire Gravity swarf removing

• Moteurs linéaires X et Y

• Linear motors on X + Y Axis

• Hautes dynamiques

• High speed X, Y, Z Axis 90/90/80 m/min 7/10/15 m/s²

• Broche haute dynamique PCI

• High Speed Spindle PCI 18000 RPM 50 KW

• CN standards / CNC Brand

FANUC 31i

SIEMENS 840 D SL

Armoire électrique Electrical cabinet

Pôle fluide Fluid system

Changeur disqueTool changer

Bâti principal + axes A/A+B Machine Bed frame + A Axis

3 axes

Capotage Overall casing


– 4 Axis

– Facilement transformable en 5 axes

Easy 5 axis configuration

– Moteur couples / 4th and 5th Axis driven by Torque Motors

– Connections fluide permanentes / Permanent hydraulic connexion

– Faible consommation énergétique / Energy low consumption

– Compatible arrosage et MQL /

MQL or Dry Machining

METEOR GL


METEOR GL (GANTRY loading type)

Optional Equipments Mist treatment With Coolant : Filtermist 1250 m3/h

With MQL : LTA 1250 m3/h

Tool breakage system Power monitoring (DIGITALWAY)

or

Laser

Five axis Torque motor B axis on A Axis

Dimater 400 mm or 500 mm

Coolant system Special pump

Chip conveyor and paper filter 50µm

Coolant tank 2000 liters with

temperature conditionning

MQL Chip conveyor

One channel LUBRIX system

or

Two channels BIELOMATIK system

Standard equipments

3 axis Strokes Axis X,Y,Z(mm)

630/630/630

Feed rates (max) Axis X,Y,Z(m/min)

90/90/80

Accelerations (max) Axis X,Y,Z(m/s²)

7/10/15

Horizontal spindle Tool holder DIN 69893

HSK 63 A

Electrospindle Speed n(max) ( rpm) Maximum Power S1/S6(kW) Maximum Torque S1/S6(Nm)

15000 (20000) 17,5/30 (46) 21/35 (65)

Numerical command SIEMENS 840 D SL/FANUC 3l i

Tool storage High speed Tool Disk Number of tools standard/optional Maximum tool length (mm) Maximum tool diameter (mm) Maximum tool weight (kg)

21/41 390 230

8

Tool changer Direct pick up system Chip to chip tool changing time (s) 10000T/mn

3.4

Rotary axis Continus axis (A axis) Powered by Torque Motor Positions (number) Maximum Speed (RPM) Nominal Torque (Nm) Braking Torque (Nm) 6 Continus hydraulic connexion by rotary union

360 000 33

627 4620

Automatic gauge system

High precision and no warm cycle with automatic compensation system ( Patented by PCI)

Weight 10000 kg

Footprint 10 m²

18 000 30/50 48/80


METEOR GL XL (GANTRY loading type)

Standard equipments


800/630/680


70/70/70


5/8/12


HSK 100 A (HSK 63A)


9000 35/45

120/190



21

510 350 15


5.4

Rotary axis Continus axis (A axis) (mm) Powered by Torque Motor Positions (number) Maximum Speed (RPM) Nominal Torque (Nm) Braking Torque (Nm) 6 Continus hydraulic connexion by rotary union

500

360 000 50

627 4620

Palettizer 2 positions continuous electric and hydraulic connections



Weight 12000 kg

Footprint 12 m²




or

Laser


Diameter 500 mm





MQL Chip conveyor


or



METEOR GL (PALETTIZED type)




or

Laser


Dimater 400 mm or 500 mm





MQL Chip conveyor


or


Standard equipments


630/630/630


90/90/80


7/10/15


HSK 63 A


15000 (20000) 17,5/30 (46) 21/35 (65)



21/41 390 230 15


3.4

Rotary axis Continus axis (A axis) (mm) Powered by Torque Motor Positions (number) Maximum Speed (RPM) Nominal Torque (Nm) Braking Torque (Nm) 6 Continus hydraulic connexion by rotary union

500

360 000 33

627 4620

Palettizer 2 positions continuous electric and hydraulic connections



Weight 13000 kg

Footprint 12 m²


References

Special Purpose Machines

Customer Location End Customer

Cylinder block DW FM DOUVRIN

Cylinder block DV4 TREMERY

Cylinder block TU Xiangyang (CN)

Cylinder block DV6 TREMERY

Chassis parts (knuckle,

triangles)MULHOUSE


triangles)VALENCIENNE


triangles)CAEN

Workpart


LINEAR TRANSFERT LINES


Transferts rotatifs / Rotary Transfer line 620 000 p/y p/year


Maîtrise du process / MASTERY OF MACHINING PROCESS

ZEISS 3D Machines

Conception process /

Design of the Machining Process

Montage prise de pièce /

Work piece fixtures studies

Etudes outils de coupe /

Definition of the cutting tools

Simulation trajectoire par NC SIMUL

Simulation of cutting process on NC SIMUL Software

Mise au point process

Adjustment and Set up of the Machine


Service après vente/ After Sales Services

• Equipe hautement qualifiée / High experienced dedicated team

• Télémaintenance / Remote maintenance

• Assistance mondiale groupe TONGTAI / Worlwide assistance of Tongtai Group

• Stock de consignation / Dedicated stock of spare parts at PCI SCEMM or on site

• Expertise

• Support technique / Technical Support

• Outillages de maintenance / Dedicated tools for maintenance


Rénovations / Retrofitting and/or retooling

• Rétrofit et rénovation de machines existantes

Retrofit, Renovation and Modification of existing Machines tools

• Implantation de nouveaux process

Implementation of new parts machining , new process on existing machines


SPINDLE DESIGN,MANUFACTURING,REPAIR

CONCEPTION/ FABRICATION / REPARATION ELECTROBROCHES

MANUFACTURING PCI SPINDLES REPAIR ALL BRANDS SPINDLES


INTERNATIONAL REFERENCES

CNC machines MONTUPET IRLAND MONTUPET BULGARIA MONTUPET / JAYA IND (INDIA)

Special machines PSA/DPCA Xiangyang (China) Transfert machines PSA/DPCA Xiangyang (China) Honing machines IVECO Italy Honing machines


http://www.pci.fr/

pci scemm introduction - salon industrie paris€¦ · · 2015-12-09electrospindle speed n(max) (...

Documents