SEC-WEXSEC-WaveMill WEX Series 17

For Both High Effciency and High Quality Surface Finish

No.452

Stainless Steel , Exotic Alloy milling grade

Grade ACM200/ACM300Chipbreaker E/EH

E type / EH type Chipbreaker

S e r i e s e x p a n s i o n

S e r i e s e x p a n s i o n

High efficiency machining with optimized cutting edge geometry and high rigidity body design

6969Better machining accuracy and surface finish with improved insert and cutter body precision6 types of chipbreaker designs with 9 milling grades to cover a wide application range

2

Features Precision Insert with Strong Cutting Edge and Low Cutting Force Design Wide Variety of Inserts

6LGHEEHS

9

Highly Durable Body Internal Coolant Holes

2000140'120'100'045'035'025'020'015'

3000

130'100'045'030'020'015'

Cutter Diameter Series Series

Ramping Angle

141620253240506380

100

Ramping angle depends on the cutter diameter. Please refer to the following table

!

!

Suitable for a wide

range of applicatio

ns !

For Pocketing!

For Helical Milling!

For Groove Milling!

For Shoulder Milling

!For Ramp

ing!

High Rake Wave Cutting EdgeHigh Precision Curved Cutting Edge

Wide

Screw hole size increased

Thick

Large angle

Steel milling gradeACP100,ACP200,ACP300Cast Iron milling gradeACK200,ACK300milling gradeACM200 ,ACM300Aluminum milling gradeDL1000,H1

Stainless Steel, Exotic Alloy

WEX 3000EWEX 3000ESWEX 3000ELWEX 3000E-CWEX 3000ES-C

WEX 3000FWEX 3000RWEXF 3000R

WEX 2000MWEX 3000M

mm

WEX 2000EL WEX 2000E

25

2510 40 50 63 80 125

63

14 40

16 40

14 63

25 40

25 40

40 63

50 63

50 63

40 63

40 63

80 125

80 125

WEX 2000F

Standard Type

Long Type

Standard Type

Short Type

Long Type

Coarse Pitch Type

Short & Coarse Pitch Type

Standard Type

Standard Type

Standard Type

Fine Pitch Type

Modular Type

Modular Type

Product Range

Catalogue No.

Shan

k Ty

peSh

ell T

ype

Mod

ular

Typ

e

Series Shape

Diameter Range

SEC-WEX !

SEC-WaveMill WEX Series

Strong Cutting Edge Design Coupled With A High Rigidity Body, For Stable And High Effciency Milling With Low Cutting Force!

Unique curved cutting edge design lowers cutting resistance yet improves cutting edge strength. Achieving high quality finish with high precision cutting edge. Smooth cutting even for deep grooves and low rigidty machines.

6 types of chipbreaker designs. (L, G, H, E, EH and S)

9 milling grades to cover a wide variety of work materials and applications.

Special surface treatment improves corrosion resistance and scratch resistance. Increased screw size improves clamping force and durability.

Improve chip evacuation with air or coolant supply.

3

- 100- 500501000

5

10

15

20

25

m)

Cutting Conditions Work Material SS400Tool WEX3032E32Insert AXMT170508PEER-GGrade ACP200Cutting Speed vc=150m/minFeed Rate fz=0.15mm/t (vf=675mm/min)Width of Cut ae=5mmDepth of Cut ap=8mm3 Dry

Cutting Resistance

S50C

WEX3032E32

AXMT170508PEER-G

ACP200

WEX

WEX

WEX

Principal Force

Feed Force

Back Force

Back Force

vc=200m/min

fz=0.2mm/t vf=1,200mm/min

ae=8mm

ap=10mm Dry

WEX3032E

WEX3032E

Competitor's Cutter

Conventional Cutter

Cutting Performance

12

15

6.0

4.0

2.0

0.0

-1.0

Fracture Resistance

SCM440

WEX3032E32

AXMT170508PEER-G

ACP200

WEX

A

vc=100m/min

fz=0.4mm/t vf=1,260mm/min

ae=25mm

ap=3mm Dry

Surface Finish (Aluminum Milling)

A5052

WEX3032E32

AXET170504PEFR-SH1

Ra=0.115 Ra=0.208

vc=800m/min

fz=0.1mm/t vf=2,400mm/min

ae=16mm

ap=10mm Dry

Burr on Machined Shoulder (Aluminum Milling)

vc=800m/min

fz=0.1mm/t vf=2,400mm/min

ae=5mm

ap=12mm Dry

1,000

800

600

400

200

0

16mm

24mm

8mm

0mm

18mm

28mm

38mm

5mm

(mm)

kw

mm

Shoulder milling with better squareness

High accuracy cutting edges provide very small step marks (Less than half of competitor's)

Cutting resistance (Principal Force) is approx 15% lower than conventional tool.

Smooth and beautiful finishing surface free of blur patches or blemishes. High raked cutting edges greatly reduces burr formation.

Huge increase in fracture resistance with improved cutting edge strength.

No breakage

Breakage

Breakage

Breakage

Breakage Breakage Breakage

Squareness of machined shoulder

Total

shou

lder h

eight

Total

shou

lder h

eight

Deviation

Conventional cutter Standard breaker Conventional cutterStandard breaker Competitors cutter

General breaker

Cut

ting

Pow

er

Cut

ting

Leng

th

1st Step

2nd Step

3rd Step

Width of Cut

Reduced cutting resistance

Huge Increase

Cutting Conditions

Work Material

Tool

Insert

Grade

Cutting Speed

Feed Rate

Width of Cut

Depth of Cut

Cutting Conditions

Work Material

Tool

Insert

Grade

Cutting Speed

Feed Rate

Width of Cut

Depth of Cut

Blur Patches, Blemishes

Burr

Competitor

Competitor

Cutting Conditions

Work Material

Tool

Insert

Cutting Speed

Feed Rate

Width of Cut

Depth of Cut

A5052

WEX3032E32

AXET170504PEFR-SH1

Cutting Conditions

Work Material

Tool

Insert

Cutting Speed

Feed Rate

Width of Cut

Depth of Cut

4

-400

-200

0

200

400

600

800

1,000

1,200

1,400

1,600

E G

+

Principal Force

Feed Force

Back Force (+)

Back Force ()

10%10% less cutting force

(N)

Cut

ting

Forc

e

EH

Strong Edged

H

Heavy Interrupted

L

Light Cut

EExotic Alloy

G

Edg

e Sh

arpn

ess

Exce

llent

Edge Strength HIgh

General Purpose MillingEEExotic Alloy E Type Chipbreaker

R0.4/R1.2R0.4/R1.22000R0.4/R1.2/R1.6/R2.0/R3.0R0.4/R1.2/R1.6/R2.0/R3.0

3000

Tool Life Comparison

E/ EH Features of E / EH Chipbreaker

Improve Adhesion Resistance

Smooth cutting edge design allows smooth chip flow

Both Sharp and Strong Cutting Edge

Optimized rake angle and edge treatmentL/G

E/EH

Cutting Force Comparison

G

Damage

Cutting Length 1.5m 0.9 Cutting Conditions Work MaterialSUS304 ToolWEX2050Fvc=180m/min fz=0.15mm/t ae=20mm ap=3mm,Dry

Cutting Conditions Work MaterialSUS304 ToolWEX2050Fvc=120m/min fz=0.15mm/t ae=20mm ap=3mm,Dry

Chipbreaker Selection

/Chipbreaker for Stainless Steel, Exotic Alloy Milling E / EH

Chipbreaker Characteristics

SEC-WaveMill WEX Series

Work Material P SteelK Cast Iron M Stainless Steel S Exotic alloy N Aluminum

Chipbreaker

L G H H

Features Low Cutting Force General Purpose Strong Edged General Purpose Strong Edged High Rake

2000Features of 2000 Series Insert

Not Available

28 20 17 17 27

3000Features of 3000 Series Insert

25 20 5 14 8 30

Application

Light cut, low rigidity milling and reduce burrs

Main chipbreaker General purpose to interrupted milling

Roughing, heavy interrupted and hardened steel milling

For stainless steel light cut to

general purpose milling

For stainless steel heavy

interrupted milling

For aluminum alloy and non-

ferrous metal

SEC-WEX

5

CPCVDPVDThe letters "C" and "P" at either end of each grade indicate coating type. No mark : Uncoated

Finishing to Light Cut

Medium Cut

Rough to Heavy CutWork Material Grade

Finishing to Light Cut

Medium Cut

Rough to Heavy CutWork Material

H1

ACP100 C

ACM200 C

ACP200P

C P

ACP300P

ACM300P

DL1000P

CACK200

P ACK300Coate

d C

arbi

de

Coa

ted

Car

bide

Car

bide

Coa

ted

Car

bide

Coa

ted

Car

bide

Grade

P

Steel

K

Cast Iron

N

Non-FerrousMetal

M

Stainless Steel

FFCVD:ChemicalVaporDepositionSuper FF Coat

CVDFFOur unique new CVD process, Super FF Coat technology, produces ultra-flat boundary faces between coating layers and super ultra-fine coating particles to achieve higher reliability and longer tool life.

NEWZX/ZXPVD:PhysicalVaporDepositionNEW Super ZX Coat / Super ZX Coat

1101NewZXUtilising our proprietary thin layer coating technology and advanced nanotechnology, Sumitomo Electric Hardmetal has developed NEW Super ZX Coat and Super ZX Coat, coatings that consist of approximately 1,000 alternating, nanometre-level-thin (1 nanometre = 1 billionth