talep odakli Üretİm

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SAP FORUM İSTANBUL 2014Basit Düşün Fark YaratTALEP ODAKLI ÜRETİMKonuşmacı Adı : Emir BarınFirma Adı : SAP Türkiye

Shrinking Planet

Evolution of Population

Connected Planet

Evolution of Business Models

Shrinking Ecological Renewal

Raw Material Scarcity

Environmental Expectation

Aging Experts

Digital Natives

Demanding Customers

Smart Products & Machines

Hyper Connection

Data Explosion

Social Revolution

From Products to Performance

Additive Manufacturing

‘ME’-Economy

2

50%greater energy price volatility over the last

century

1.8m

entering the consumer class over the next 15

years

5.0bwill be coming

online in the coming decade

50%the price of robots vs.

labor has declined 50%.

© 2014 SAP AG or an SAP affiliate company. All rights reserved. 3

Technology

Labor Product Revenue

Service Revenue

Product SKU’s

Social Networks

1915 19661934 1990 2005 2025

"You can have any color as long as it's black.“Henry Ford 1909

How it was – How it is – How it will be…

3

Design Plan ServiceMakeInnovate

Customer as Designer

Mfg. Supplier

(Design & Mfg)

Design Supplier

Manufacturer

Local Factory/Plant

3rd PartyService Provider(Services)

Sales(Mfg & Service) Customer

Customer as Manufacturer

Distributed Manufacturing

Design Collaboration

Embedded Compliance

Supplier Collaboration

Predictive Maintenance

Customer Centric Service

Factory Visibility

Performance Monitoring

Connected Customer

Our Conclusion.

Connections are everything!SAP provides technologies and solutions to connect people, factories, machines and products


Sustainable Innovation

Portfolio Planning

Product Developmen

tRamp-Up for Production

Responsive Manufacturing

Insight

MFG Planning

Execution

Operational Excellence

Asset Utilization

& Reliability

EnvironmentHealth

& SafetyEnergy

Quality

After Market Services

Idea to Performance scenarios



Asset Utilization

& Reliability

EnvironmentHealth

& SafetyEnergy

Quality

After Market Services


Portfolio Planning

Product Developmen

tRamp-Up for Production


Insight

MFG Planning

Execution

Idea to Performance scenarios


Idea to Performance Holistic business approach to increase product and service performance

Idea to Performance Differentiation

Examples PLM design hand off to

Manufacturing

Real time data feed from Manufacturing to EHS

Integrated ORM approach including real time plant feeds from MFG

Integration of EAM to Manufacturing processes

3D Visualization drives standard approach throughout

servicemakedesignimagine plan


MFG Planning Execution


Service

After Market Service

Idea to performance

Traditional process approach

EnvironmentHealth & Safety

Asset Utilization & Reliability

QualityEnergy


Product Development

Portfolio Planning

Ramp-Up for Production

Knowledge Ramp-Up

Visibility


47.4%Lower manufacturingcycle time when equipment is correctly allocated tooperations and its usage is tracked in real time

Source: SAP Performance Benchmarking

19.7%Higher production plan adherence when customer delivery dates are integrated with material availability and real-time manufacturing conditions

5.2%Higher plant on-timedelivery when production personnel can quickly pinpoint root causes of problems and identifypossible resolution

The Best are Leading the Way

https://valuemanagement.sap.com/disclaimer/




Succeeding Will Require Cross LoB CollaborationExample Use Cases

servicemakedesignimagine plan

1

2

3

4

Engineering to Production

Embedded Sustainability

Accelerated Production

Real-world Feedback


Innovation To Help You Run Better

• SAP ERP Quality Issue

• SAP ERP Confirmation

• SAP Complex Manufacturing Accelerator

• SAP Work Manager

• SAP Round Manager

• SAP Manufacturing Integration and Intelligence

• SAP Material Requirements Planning powered by SAP HANA

• SAP Overall Equipment Effectiveness Management powered by SAP HANA

• SAP Quality Management powered by SAP HANA

• SAP MII and Microsoft Co-innovation

• SAP Manufacturing Execution


• SAP Shop Floor Dispatcher and Monitor

• SAP Complex Assembly Manufacturing Solution (CAMS)


• SAP Manufacturing Execution

• SAP Business Objects

• SAP HANA in-memory analytics

• SAP Visual Enterprise spatial analytics

Applications Database & Technology CloudMobileAnalytics


Plant-to-enterprise visibility Complete visibility across plants Quick adjustment to change,

exception, and quality issues Optimal productivity and utilization of

resources and assets

Why Responsive Manufacturing?Harmonizes complex manufacturing network interdependencies

Reliably produces to targets and delivers continuous improvements in cost, quality, and responsiveness

Global coordination Up-to-date schedules Complete traceability, quality,

and compliance Real-time event notifications

and response

Local execution Detailed production plans Identification and resolution of

constraints to maintain optimal production

Optimized work in progress (WIP) in response to reduced lead times


Real-Time Manufacturing Operations Management

Sensors, scales, gauges

PLC

Quality, Data

Historian

MES

ERP

MII

1

0

2

3

4

Connectivity Business Logic Visualization


A Flexible Platform

Performance Management

Business Process Integration

Simplified UI‘sManufacturing Analytics

Business Logic Services

Visualization

Quality Engine

KPIs / Metrics / Alerts

Data Services

Manufacturing Integration & Intelligence

Composition Environment

PLAN MAKE DELIVER

ERP SCM BOBJ

INTEGRATION

Weigh Scales Plant Historian HMI PLC SCADA / DCS LIMSRFID Sensors

Bar codesScanners


SAP MII enables manufacturing performance management


SAP MII provides manufacturing analytics

Manufacturing Analytics

• Complete SPC analysis suite delivers actionable real time variable and attribute analysis

• Trending functions enable relation of process analytics to orders, lots or batches

• Drill down functionality empowers users to quickly execute root cause analysis


SAP MII provides work process management

Work Process UI

• Facilitate integrated, automated, safe and compliant execution of all work process steps along execution.

• Out of the box templates for easy adjustments and maximum adaptation

• Built in integration to SAP Business Suite avoids data duplication and provides lowest TCO


SAP MII provides complete manufacturing operational visibility


SAP Manufacturing Execution (ME)

Detailed modeling of production processes, and dynamic control of WIP execution

Real-time production information

Product and process quality improvement: Role-specific provisioning of relevant information Zero-defect production Compliance with internal and external regulations Serialized Traceability

Full Integration between shop floor and enterprisePlant /Machine Data Collection

Time recording Machine connectivity Production monitoring (WIP, OEE, Yield, Line monitor,

machine status, etc.)

Production-Reporting

Enterprise Integration (ERP, PLM, etc.)

Production and Process Management Process planning and modeling Process data collection and monitoring Paperless production (Operator Terminal) Alarm/Event Management

Quality Management & Traceability Tests & SPC Defect recording and Non-conformance management Serial number / Batch / Time-based material

Traceability Process-Traceability


SAP “Out-of-the box“ Integration ME <> ECC (MEINT)

• Communication based on Web Services, BAPI, RFC

• MII for Integration, Extensions and Customizations

• End-to-end Process Integration between SAP ME and ERP

• Extend-able and customizable scenarios support

Master/Transactional Data Transfer End-to-End Process Integration

SAP Confidential*


Integrated Manufacturing Solution Landscape

Integration Processes User

Plant

Enterprise

Machines

Roles

Planner

Plant Mgr

Quality Mgr

OperatorSAP Manufacturing Execution

Core components

Bi-directional, buffered data transfer

Plant Connectivity

Real-TimeDashboards

Production Reporting

Operator-UIs

PLM – Enterprise and Supply Network Planning – Order Fulfillment – Controlling and Financials

MEINT/MIIME PCo

Product and Process Data

(WIP and archive)

Fine-granular, event-drivenshop floor processes

3D Visualization


Global Reporting, Local Execution

Plants

SAP MEPlant 1

SAP MEPlant 2

SAP MEPlant 3

SAP MII server

SAP MII server

SAP MII*server

Corporate

SAP ERP

Global MII Dashboards


SAP ME Touch Screen POD

BenefitsNewly designed, streamlined, Touch Screen POD UI which incorporates the latest touch screen-friendly design concepts to make the shop floor operation’s navigation and use simple and easy on a touch device

Touch-friendly designed user interfaces of the most widely used POD activities to complete the Touch Screen POD for use on the manufacturing floor

Newly designed touch controls and features ensure an accurate and smooth experience on a touch monitor or large touch tablet Graphical status indicators

Sound alert upon error display

Button change when process is complete

Icon and text on the button


SAP ME - Production Operator Dashboard

Delivery of Instructions to the Operator Reduce Costs – Training, Proficiency Increase Quality – Error Proofing

Red-Line Capabilities Report issues

Integrated Visual Enterprise Viewer Increase Quality Speed to Production Reduce Costs


SAP Overall Equipment Effectiveness (OEE) on HANAEnterprise OEE for Broader Supply Chain Improvement

Plant - 2

ECC

Plant - NPlant - 1 Plant - 3

HANA

Single, common framework for all plants

Enterprise wide repository of data

Cross plant performance comparison

Combined with business context

Broader business implications of performance loss

Framework for broader set of performance capability and improvement


SAP Overall Equipment Effectiveness (OEE)Comprehensive Solution Approach

Configurable Operator

Dashboard

Centralized OEE

Configuration

Cross Plant, Business Context-Related

Analytics

Simple Operator UI and Data Entry


Where to find more informationLinks

• SAP Manufacturing

• SAP Manufacturing YouTube

• SAP Manufacturing Community

• SAP ME WIKI

• SAP MII WIKI

• SAP Visual Enterprise WIKI

http://www54.sap.com/lob/manufacturing.html

http://www.youtube.com/sapvideomom

http://scn.sap.com/community/manufacturing

http://wiki.sdn.sap.com/wiki/display/ME/Home

http://

wiki.scn.sap.com/wiki/display/xMII/Manufacturing+Integration+and+Intelligenc

e

http://

wiki.scn.sap.com/wiki/display/SVE/SAP+Visual+Enterprise+Wiki+Space?origin

al_fqdn=wiki.sdn.sap.com









http://wiki.scn.sap.com/wiki/display/xMII/Manufacturing+Integration+and+Intelligence



http://wiki.scn.sap.com/wiki/display/SVE/SAP+Visual+Enterprise+Wiki+Space?original_fqdn=wiki.sdn.sap.com




$14 million in annual savings due to quality cost savings and process improvements from extending QM

Improved True Efficiency (OEE Variant) from 65% to 80% - Implemented first site in 45 days, remaining sites in 3 weeks

Savings of $10 million in first year due to improved supply chain processes and visibility; implemented in 90 days

Deployed in over 30 plants globally for process improvement; delivering a 20 X ROI in the first two years

Increased first time yield (FTY) by 5% and has slashed repair time by 35%

Rapid Deployment, Repeated Benefits

http://www.ezgo.com/

http://www.zimmer.com/en-US/index.jspx