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SECTION 23 21 11BOILER PLANT PIPING SYSTEMS
SPEC WRITER NOTES:1. Delete between //----// if not
applicable to p o!ect. "l#o $elete an%ot&e ite' o pa a( ap& not applicableto t&e p o!ect an$ en)'be t&epa a( ap.
*. Refe ence# to p e##) e in t&i# #ectiona e (a(e p e##) e )nle## ot&e wi#enote$.
PART 1 GENERAL:
1.1 DESCRIPTION:
"ll boile plant pipin( #%#te'#+ e,cept pl)'bin( an$ #anita %+ incl)$in(
pipin( #)ppo t#. Pipin( locate$ o)t#i$e of t&e boile plant b)il$in( i#
not incl)$e$ e,cept fo (a# e()lato an$ 'ete #tation#.
1.2 RELATED WORK:
//". Section 1 0 1+ SEIS IC RESTR"INT RE 2IRE ENTS 3OR NON-STR2CT2R"4
CO PONENTS.//
5. Section * 0 10+ CO ON WOR6 RES24TS 3OR 5oile Plant an$ STE"
7ENER"TION
C. Section * 0 1+ NOISE an$ 8I5R"TION CONTRO4 3OR 5OI4ER P4"NT.
D. Section * 0 11+ 8"C an$ 5OI4ER P4"NT INS24"TION.
E. Section ** 0 * + 7ENER"4-D2T; 8"48ES 3OR P42 5IN7 PIPIN7.
3. Section ** 1 11+ W"TER SO3TENERS.
7. Section ** < *1+ W"TER DE"46"4I=IN7 S;STE .. 3)el oil tan># an$ pipin(: Section * 10 00+ 3"CI4IT; 32E4 S;STE SS.
I. Cont ol ?al?e#: Section * * 9+ 3IRE-T25E 5OI4ERS.
@. Cont ol ?al?e#: Section * * + W"TER-T25E 5OI4ERS.
6. Cont ol ?al?e#: Section * 0 11+ 5OI4ER P4"NT EC "NIC"4 E 2IP ENT.
4. 3low ete #: Section * 09 11+ INSTR2 ENT"TION an$ CONTRO4 3OR 5OI4ER
P4"NT.
. Section * 0A 11+ DE ONSTR"TIONS an$ TESTS 3OR 5OI4ER P4"NT.
N. Section * 0A 00+ CO ISSIONIN7 O3 8"C S;STE S. ReB)i e'ent# fo
co''i##ionin(+ #%#te'# ea$ine## c&ec>li#t#+ an$ t ainin(1.3 QUALITY ASSURANCE:
". Enti e in#tallation #&all co'pl% wit& "S E Powe Pipin( Co$e+ "S E 5 1.1
an$ appen$ice#.
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5. 5oile E,te nal Pipin(+ a# $efine$ in t&e "S E 5oile an$ P e##) e
8e##el Co$e+ Section I+ i# eB)i e$ to be con#t )cte$ an$ in#pecte$ in
confo 'ance wit& t&e "S E Co$e.
C. ec&anic# #&all be #>ille$ in t&ei wo > o t a$e. Wel$e # on p e##) e
?e##el# o pipin( #&all #&ow e?i$ence of B)alification in acco $ance
wit& t&e "S E Powe Pipin( Co$e an$ t&e "S E 5oile an$ P e##) e 8e##el
Co$e. Ce tif% t&at eac& wel$e &a# pa##e$ "'e ican Wel$in( Societ% "WS
B)alification te#t# fo t&e wel$in( p oce##e# in?ol?e$+ an$ t&at
ce tification i# c) ent. Eac& wel$e #&all )tili e a #ta'p to i$entif%
all wo > pe fo 'e$ b% t&e wel$e . T&e 7o?e n'ent e#e ?e# t&e i(&t to
e!ect an% pe #onnel fo)n$ )nB)alifie$ in t&e pe fo 'ance of wo > fo
w&ic& t&e% a e e'plo%e$.1.4 SUBMITTALS:
". S)b'it in acco $ance wit& Section 01 * + S OP DR"WIN7S+ PROD2CT D"T"+
an$ S" P4ES.
5. Pipin(:
1. "ST 'ate ial #pecification n)'be .
*. 7 a$e+ cla## o t%pe+ #c&e$)le n)'be .
. an)fact) e .
C. Pipe 3ittin(#+ 2nion#+ 3lan(e#:
1. "ST 'ate ial #pecification n)'be .
*. "S E #tan$a $# n)'be .
. Catalo( c)t#.
. P e##) e an$ te'pe at) e atin(#.
D. 8al?e# - 7ate+ 7lobe+ C&ec>+ Pl)(+ 5)tte fl%+ 5all:
1. Catalo( c)t# #&owin( $e#i(n an$ con#t )ction.
*. P e##) e an$ te'pe at) e atin(#.
. ate ial# of con#t )ction.
. "cce##o ie#.
E. Si(&t flow in$icato #:
1. Catalo( c)t# #&owin( $e#i(n an$ con#t )ction.
*. P e##) e an$ te'pe at) e atin(#.
. ate ial# of con#t )ction.
3. )ic>-Co)ple o#e Connecto # an$ Stea' o#e:
1. Catalo( c)t# #&owin( $e#i(n an$ con#t )ction.
*. P e##) e an$ te'pe at) e atin(#.
. ate ial# of con#t )ction.
. T%pe of #eal between co)plin(#.
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. 3le,ibilit% of #tea' &o#e.
7. P e##) e Re$)cin( an$ Re()latin( 8al?e#+ 5ac> P e##) e Relief 8al?e#+
Safet% 8al?e#+ Relief 8al?e#:
1. Catalo( c)t# #&owin( $e#i(n an$ con#t )ction.
*. Se ?ice li'itation# t%pe of fl)i$+ 'a,i')' p e##) e an$
te'pe at) e# .
. ate ial# of con#t )ction.
. 3low capacit% at eB)i e$ #et p e##) e.
. P e$icte$ #o)n$ le?el#+ at ope atin( con$ition+ fo #tea' p e##) e
e$)cin( ?al?e#.
. St aine #:
1. Catalo( c)t# #&owin( $e#i(n an$ con#t )ction.
*. P e##) e an$ te'pe at) e atin(#.
. ate ial# of con#t )ction.
. St aine ba#>et o line 'e#&.
. P e##) e lo## an$ flow ate $ata.
I. E'e (enc% 7a# Safet% S&)toff 8al?e#+ ")to'atic Ea t&B)a>e 7a# 8al?e#:
1. Catalo( c)t# #&owin( $e#i(n an$ con#t )ction.
*. a,i')' p e##) e atin(.
. ate ial of con#t )ction.
. P e##) e lo## an$ flow ate $ata.
@. Stea' T ap#:
1. Catalo( c)t# #&owin( $e#i(n an$ con#t )ction.
*. Se ?ice li'itation# 'a,i')' p e##) e# an$ te'pe at) e# .
. ate ial# of con#t )ction.
. 3low ate# at $iffe ential p e##) e# #&own on $ awin(#.
. O ifice #i e fo eac& t ap.
6. 3le,ible Connecto #:
1. Catalo( c)t# #&owin( $e#i(n an$ con#t )ction.
*. P e##) e an$ te'pe at) e atin(#.
. ate ial# of con#t )ction.
. a,i')' allowable late al an$ a,ial 'o?e'ent#.
. De#c iption of t%pe of 'o?e'ent pe 'itte$+ inte 'ittent off#et o
contin)o)# ?ib ation.
4. Pipe S)ppo t S%#te'#:
1. C e$ential# of tec&nical pe #onnel w&o will $e#i(n t&e #)ppo t
#%#te'#.
*. 8ali$ation of co'p)te p o( a' fo pipe #)ppo t #election.
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. Inp)t an$ o)tp)t $ata fo pipe #)ppo t #election p o( a' fo all
pipin( #%#te'# wit& pipe #i e# ab#o bin( $e?ice#.1.5 PRODUCT DELIVERY, STORAGE AND ANDLING:
"ll pipin( #&all be #to e$ an$ >ept f ee of fo ei(n 'ate ial an$ #&all
be inte nall% an$ e,te nall% cleane$ of all oil+ $i t+ )#t an$ fo ei(n
'ate ial. Deli?e an$ #to e ?al?e# an$ pipe &an(e # in #eale$ #&ippin(
containe # wit& labelin( in place. Sto a(e ')#t be in $ %+ p otecte$
location.
SPEC WRITER NOTE: 3ill blan> #pace# wit&int&i# pa a( ap&. Specification i# ba#e$ on&i(& p e##) e #at) ate$ #tea'+ 110 to 10*>Pa 1< - 1 0 p#i + 'ain &ea$e p e##) ein t&e boile plant. T&e enti e
#pecification ')#t be e?i#e$ if &ea$ep e##) e# a e #i(nificantl% lowe o&i(&e .
1.! IN"ORMATION ON PRESSURE#TEMPERATURE DESIGN O" PIPING SYSTEMS:
". Stea' #e ?ice p e##) e# a e #electe$ to p o?i$e opti')' p e##) e to t&e
facilitie# #e ?e$ b% t&e boile plant. ain #tea' &ea$e p e##) e #&all
be cont olle$ at FFFF>Pa FFFFp#i . a,i')' p e##) e capabilit% of #tea'
#%#te'# between boile # an$ t& o)(& fi #t p e##) e e$)cin( ?al?e
p otecte$ b% a #afet% ?al?e #&all be (o?e ne$ b% t&e
p e##) e/te'pe at) e elation#&ip of t&e &i(&e#t #afet% ?al?e #ettin(
#&own fo t&e boile #.
5. Stea' $i#t ib)tion #%#te'# p otecte$ b% #afet% ?al?e# followin( p e##) e
e$)cin( #tation# o p otecte$ b% #afet% ?al?e# on t&e boile # #&all be
(o?e ne$ b% t&e p e##) e/te'pe at) e elation#&ip $e?elope$ b% t&e
'a,i')' #ettin( of t&e #afet% ?al?e on t&at #%#te'.
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C. 5oile fee$wate #%#te'# between boile fee$ p)'p#+ econo'i e # if
p o?i$e$ + an$ boile # a e $e#i(ne$ fo a no 'al 'a,i')' te'pe at) e of
1 A C *A0 3 + an$ e'e (enc% te'pe at) e of *1 C 1 3 if
econo'i e # a e p o?i$e$ an$ econo'i e #afet% elief ?al?e #ettin( i#
1A9< >Pa * p#i . De#i(n p e##) e i# t&e ( eate of: boile fee$ p)'p#&)t off &ea$G o 1A9< >Pa * p#i #et p e##) e+ pl)# acc)')lation+ of
econo'i e if p o?i$e$ elief ?al?e.
D. Con$en#ate collection an$ t an#fe #%#te'# to #)ction of boile fee$
p)'p# a e $e#i(ne$ fo 'a,i')' te'pe at) e# to 100 C *1* 3 + an$
p e##) e# * < >Pa 0 p#i . 8ac))' et) n #%#te'# #&all ope ate between
0 an$ * >Pa 0 an$ A inc& ( ?ac))' an$ eB)i?alent #tea' #at) ation
te'pe at) e#.
SPEC WRITER NOTE: "$$ p e##) e info 'ationon p opane/ai #%#te' if #%#te' i#p o?i$e$.
E. Nat) al (a# f)el #%#te'# a e $e#i(ne$ an$ 'ate ial# an$ eB)ip'ent a e
applie$ to p e?ent fail) e )n$e (a# p e##) e of FFFF>Pa FFFF p#i
ente in( 7o?e n'ent p ope t%. 4P (a# #%#te'# fo i(nite # pilot# a e
$e#i(ne$ fo 'a,i')' 4P tan> p e##) e of 1 * >Pa * 0 p#i( .
3. 3)el oil #%#te' p e##) e# a e $ete 'ine$ b% t&e eB)i e'ent# of t&e
b) ne # an$ f)el t ain#. No. * oil #%#te'# a e $e#i(ne$ fo 'a,i')'
te'pe at) e# of C 1 0 3 + an$ p e##) e# of 10* >Pa 1 0 p#i . No.
o < oil #%#te'# a e $e#i(ne$ fo 1*0
C * 0
3 + an$ 10* >Pa 1 0p#i .
7. Wate #e ?ice p e##) e# a e FFFF >Pa FFFFp#i 'a,i')'. S%#te'# a e
$e#i(ne$ to ope ate )n$e con$ition# of 'a,i')' a?ailable p e##) e.
. D ip#+ $ ain#+ blow$own+ wate #a'plin(+ an$ c&e'ical t eat'ent a e
$e#i(ne$+ an$ 'ate ial# an$ eB)ip'ent a e applie$ in acco $ance wit& t&e
'a,i')' p e##) e an$ te'pe at) e of t&e #%#te' wit& w&ic& t&e% a e
a##ociate$.
I. 4ow p e##) e #tea'+ con$en#ate+ ?ac))' an$ ?ent# a e $e#i(ne$ fo
#e ?ice p e##) e# an$ te'pe at) e# eB)i?alent to 10 >Pa 1 p#i#at) ate$ #tea'.
@. Co'p e##e$ ai #%#te'# a e $e#i(ne$ to acco''o$ate a 'a,i')' p e##) e of
A 0 >Pa 1* p#i .
6. In#t )'entation an$ cont ol pipin( #&all be p o?i$e$ fo t&e #e ?ice an$
p e##) e c&a acte i#tic# of t&e #%#te'# to w&ic& t&e% a e connecte$.
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1.$ APPLICABLE PUBLICATIONS:
". T&e p)blication# li#te$ below fo ' a pa t of t&i# #pecification to t&e
e,tent efe ence$. T&e p)blication# a e efe ence$ in t&e te,t b% t&e
ba#ic $e#i(nation onl%.
5. "ST Inte national "ST :
" /" -99 *009 Stan$a $ Specification fo 3e itic alleable
I on Ca#tin(#
" A/" A -0 *00A Stan$a $ Specification fo 7 a% I on Ca#tin(#
" /" -10 Stan$a $ Specification fo Pipe+ Steel+ 5lac>
an$ ot-Dippe$+ =inc-Coate$+ Wel$e$ an$ Sea'le##
"10 /"10 -10 Stan$a $ Specification fo Ca bon Steel 3o (in(#
fo Pipin( "pplication#
"10
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5 8al?e#
SP-A9-*00 Pipe an(e # an$ S)ppo t#-3ab ication an$
In#tallation P actice#
SP-90-*000 7)i$eline# on Te 'inolo(% fo Pipe an(e # an$
S)ppo t#
SP-9 -*00< Inte( all% Reinfo ce$ 3o (e$ 5 anc& O)tlet
3ittin(# J Soc>et Wel$in(+ T& ea$e$ an$
5)ttwel$in( En$#
SP-1* -*001 5 acin( fo Pipin( S%#te'# Sei#'ic J Win$ J
D%na'ic De#i(n+ Selection+ "pplication
E. National 3i e P otection "##ociation N3P" :
0-*00A 3la''able an$ Co'b)#tible 4iB)i$# Co$e
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1-*011 Stan$a $ fo t&e In#tallation of Oil 5) nin(
EB)ip'ent
3. "'e ican Wel$in( Societ% "WS :
5*.1-*009 Specification fo Wel$in( P oce$) e an$
Pe fo 'ance )alification
7. Pipe 3ab ication In#tit)te P3I :
P3I ES-* -0A Pipe 5en$in( et&o$#+ Tole ance#+ P oce## an$
ate ial ReB)i e'ent#PART 2 PRODUCTS:
SPEC WRITER NOTE: a>e 'ate ialeB)i e'ent# a( ee wit& applicableeB)i e'ent# #pecifie$ in t&e efe ence$"pplicable P)blication#. 2p$ate an$#pecif% onl% t&at w&ic& applie# to t&ep o!ect.
2.1 STEAM PIPING:". Pipe: Ca bon #teel+ "ST " 7 a$e 5 o "ST "10< 7 a$e 5+ #ea'le## o
elect ic e#i#tance wel$e$ ERW . Sc&e$)le 0 fo pipin( //)p to APa
1* p#i( // wit& wel$e$ en$#+ Sc&e$)le A0 fo pipin( wit& t& ea$e$ en$#
//an$ pipin( o?e APa 1* p#i( wit& wel$e$ en$#.//Stan$a $ wei(&t
pe 'itte$ fo pipe #i e# 00 '' 1* inc&e# an$ abo?e.//
5. @oint#:
1. Pipe #i e# < '' *-1/* inc&e# an$ abo?e: 5)tt-wel$e$
*. Pipe #i e# 0 '' * inc&e# an$ below: T& ea$e$+ b)tt-wel$e$+ o#oc>et-wel$e$.
C. 3ittin(#:
1. Wel$e$ !oint#: Steel+ "ST "* + 7 a$e 5+ "S E 51et-wel$e$ !oint#: 3o (e$ #teel+ "S E 51Pa *000
p#i cla##.D. 2nion# on T& ea$e$ Pipin(: 3o (e$ #teel+ 1 +A00 >Pa *000 p#i cla## o
*0+Pa 000 p#i cla##G o 'alleable i on+ *0 0 >Pa 00 p#i on
pipin( 0 '' * inc&e# an$ )n$e .
E. 3lan(e# an$ 5olt#: 3o (e$ #teel wel$ nec>+ "S E 51Pa 1 0 p#i p e##) e cla##+ e,cept *0 0 >Pa 00 p#i cla## eB)i e$
a$!acent to 1 * >Pa * 0 p#i an$ *0 0 >Pa 00 p#i cla## ?al?e#.
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5olt# #&all be &i(& #t en(t& #teel "ST "19 + Cla## *+ 7 a$e 5A. N)t#
#&all be "ST "19 .2.2 STEAM CONDENSATE PIPING:
". Incl)$e# all ( a?it%+ $ ip et) n+ p)'pe$ an$ ?ac))' #%#te'#. Doe# not
incl)$e pipin( #%#te' between boile fee$ p)'p# an$ boile #.
5. Pipe: Ca bon #teel+ "ST " 7 a$e 5 o "ST "10< 7 a$e 5+ #ea'le## o
ERW+ Sc&e$)le A0.
C. @oint#:
1. Pipe #i e# < '' *-l/* inc&e# an$ abo?e: 5)tt-wel$e$.
*. Pipe #i e# 0 '' * inc&e# an$ below: T& ea$e$+ b)tt-wel$e$ o
#oc>et-wel$e$.
D. 3ittin(#:
1. Wel$e$ !oint#: Steel+ "ST "* + 7 a$e 5+ "S E 51et-wel$e$ !oint#: 3o (e$ #teel+ "S E 51Pa *000
p#i cla##.
E. 2nion# on T& ea$e$ Pipin(: 3o (e$ #teel+ 1 +A00 >Pa *000 p#i cla## o
*0+Pa 000 p#i cla##G o 'alleable i on+ *0 0 >Pa 0 p#i . On
pipin( 0 '' * inc&e# an$ )n$e .
3. 3lan(e#: 3o (e$ #teel wel$ nec>+ "ST "10 + "S E 51Pa 1 0
p#i .2.3 "UEL PIPING:
". Nat) al (a#+ 4P (a# p opane + f)el oil No. *+ o No#. o < &eate$
fo 'ain b) ne an$ i(nite pilot f)el#+ (a# ?ent pipin(. Co'pl% wit&
"S E 5 l.l.
5. Pipin(: Ca bon #teel+ "ST " 7 a$e 5 o "ST "10< 7 a$e 5+ #ea'le## o
ERW+ Sc&e$)le 0. 3)el oil pipin( #&all be #ea'le## $own#t ea' of b) ne
a)to'atic #&)toff ?al?e#.
C. @oint#:
1. Pipe #i e# < '' *-l/* inc&e# an$ abo?e: 5)tt-wel$e$.
*. Pipe #i e# 0 '' * inc&e# an$ below: Soc>et-wel$e$ o b)tt-wel$e$.
D. 3ittin(#:
1. 5)tt-wel$e$ !oint#: Steel+ "ST "* + 7 a$e 5+ "S E 51
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*. Soc>et-wel$e$ !oint#: 3o (e$ #teel+ "S E 51Pa *000 p#i
cla##.
E. 2nion# on pipin( 0 '' * inc&e# an$ )n$e : 3o (e$ #teel+ 1 +A00 >Pa
*000 p#i cla## o *0+Pa 000 p#i cla##.
3. 3lan(e#: 3o (e$ #teel wel$ nec>+ "S E 51Pa 1 0
p#i .
7. Co'panion flan(e#: 3lan(e# an$ boltin( #&all confo ' to "S E 51et-wel$e$.
D. 3ittin(#:
1. 5)tt-wel$e$ @oint#: Steel+ "ST "* + 7 a$e 5+ "S E 51Pa *000 p#i cla## o *0+Pa 000
p#i cla##G o 'alleable o $)ctile i on+ *0 0 >Pa 00 p#i cla##.
3. 3lan(e# an$ 5olt#: 3o (e$ #teel wel$ nec>+ "S E 51Pa 00 p#i p e##) e cla##. 5olt# #&all be i(& #t en(t& "ST "19 +
Cla## *+ 7 a$e 5A. N)t# #&all be "ST "19 .
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C. P)'p Reci c)lation:
1. Pipe: Ca bon #teel+ "ST " 7 a$e 5 o "ST "10< 7 a$e 5+ #ea'le##
o ERW+ $o)ble e,t a #t on(. Sc&e$)le 0 pe 'itte$ on all line# 1 00
'' feet o 'o e f o' t&e eci c)lation o ifice.
*. @oint#: T& ea$e$.
. 3ittin(#: 3o (e$ #teel+ "S E 51Pa *000 p#i cla## G o
'alleable i on+ "ST " o "19 + "S E 51Pa 00 p#i
cla##+ e,cept 10* >Pa 1 0 p#i cla## pe 'itte$ on all line# 1 00 ''
feet o 'o e f o' t&e eci c)lation o ifice.
. 2nion#: 3o (e$ #teel+ 1 +A00 >Pa *000 p#i cla## o *0+Pa 000
p#i cla##G o 'alleable i on+ "ST " o "19 + #a'e p e##) e cla##
a# nea e#t fittin(#.2.14 DIELECTRIC "ITTINGS:
P o?i$e t& ea$e$ $ielect ic )nion# fo pipe #i e# 0 '' * inc&e# an$
)n$e . 3o < '' *-1/* inc&e# an$ abo?e+ p o?i$e coppe an$ #teel
flan(e# elect icall% i#olate$ at (a#>et an$ b% #lee?e# at bolt#.
3ittin(# on col$ wate an$ #oft wate line# #&all be ate$ fo Pa
100 p#i + * C A0 3 . 3ittin(# on #tea' con$en#ate line# #&all be
ate$ at 10 >Pa p#i + 1*0 C * 0 3 . 3ittin(# on ot&e #e ?ice#
#&all be ate$ fo t&e 'a,i')' p e##) e an$ te'pe at) e con$ition# of
t&e #e ?ice.2.15 VALVES GATE, GLOBE, PLUG, C ECK, BALL, BUTTER"LY, VENT COCKS:
". 8al?e# fo pa tic)la #e ?ice# a e (ene all% #pecifie$ a# T%pe N)'be #.T&e T%pe N)'be # a e $efine$ below. "ll ?al?e# of t&e #a'e t%pe #&all be
t&e p o$)ct# of a #in(le 'an)fact) e . Co'pl% wit& SS SP- + SS SP-A0+
an$ "S E 5 l.l. De#i(n ?al?e# fo t&e #e ?ice fl)i$# an$ con$ition#.
P e##) e-te'pe at) e atin(# li#te$ a e 'ini')' eB)i e'ent#. Pac>in(
an$ (a#>et# #&all not contain a#be#to#.
5. 8al?e T%pe De#i(nation#:
1. 7ate 8al?e#:
a. T%pe 101: Ca#t #teel bo$% "ST "*l< WC5+ ate$ fo 10* >Pa at *el coppe
allo% #eat#+ 10* >Pa 1 0 p#i "S E flan(e$ en$#+ OSL;+ i#in(
#te'+ bolte$ bonnet.
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c. T%pe 0 : Ca bon #teel o "ST 5Pa 1 0 p#i + #tainle## #teel ball
an$ #te'+ Pol%fil #eat+ li?e-loa$e$ #te' #eal+ "S E flan(e$ en$#.
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blow$own cont ol #%#te' in Section * 011+ 5OI4ER P4"NT EC "NIC"4 E 2IP ENT.
. Contin)o)# 5low$own 3low Cont ol 8al?e: 5 on e o fo (e$ #teel
an(le-t%pe bo$%+ ate$ fo *0 0 >Pa at *AA C 00 p#i at 0 3 +
&a $ene$ #tainle## #teel $i#c an$ #eat+ t& ea$e$ en$#+ i#in( #te'+
)nion bonnet+ ( a$)ate$ 'ic o'ete -t%pe $ial an$ pointe #&owin(
a'o)nt of ?al?e openin(. 3) ni#& ?al?e blow$own c&a t #&owin( flow
ate ?e #)# ?al?e openin( ba#e$ on A 0 >Pa 1* p#i boile $ )'
p e##) e.
I. 3ee$wate Sa'plin(:
1. 5all ?al?e#+ 0 '' * inc&e# an$ )n$e : T%pe 01.
*. C&ec> ?al?e#+ 0 '' * inc&e# an$ )n$e : T%pe 0 fill line# w&e e tan> i# below
fill point. Confo ' to N3P" Co$e No#. 0 an$ l.
1. 7ate ?al?e#+ 0 '' * inc&e# an$ )n$e : T%pe l0 .
*. 7ate ?al?e#+ < '' *-l/* inc&e# an$ abo?e: T%pe l0 .
. Pl)( ?al?e#+ 100 '' inc&e# an$ )n$e : T%pe 01.
. C&ec> ?al?e#+ 0 '' * inc&e# an$ )n$e : T%pe 0 .
. C&ec> ?al?e#+ < '' *-l/* inc&e# an$ abo?e: T%pe 0 .
fill line# w&e e tan> i# abo?e fill point.
1. 7ate ?al?e#+ 0 '' * inc&e# an$ )n$e : T%pe 10 .
*. 7ate ?al?e#+ < '' *-1/* inc&e# an$ abo?e: T%pe 10 .
. C&ec> ?al?e#+ all #i e#: T%pe 0 .
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N. 3)el 7a#: ain f)el an$ i(nite pilot #%#te'#.
1. Pl)( ?al?e#+ 100 '' inc&e# an$ )n$e : T%pe 01.
*. 5all ?al?e#+ 0 '' * inc&e# an$ )n$e : T%pe 0*. a% be applie$
w&e e pl)( ?al?e# a e #&own.
. Pl)( ?al?e#+ 1* '' inc&e# an$ abo?e: T%pe 0*.
. Pl)( ?al?e#+ t& ee-wa%+ all #i e#: T%pe 0*.
. C&ec> ?al?e#+ 0 '' * inc&e# an$ )n$e : T%pe 0 .
#+ 1 '' 1/* inc& an$ )n$e : T%pe 01.
O. Co'p e##e$ "i :
1. 7ate ?al?e#+ 0 '' * inc&e# an$ )n$e : T%pe l0 .
*. 5all ?al?e#+ 0 '' * inc&e# an$ )n$e : T%pe 0*.
P. Cit% Col$ Wate : See Section ** 11 00+ 3"CI4IT; W"TER DISTRI52TION.
. Soft Wate : See Section ** 1 11+ W"TER SO3TENERS.
R. In#t )'entation an$ Cont ol Pipin(:
5all ?al?e#+ 0 '' * inc&e# an$ )n$e : T%pe 0*.
S. Non-5oile 5low$own#+ D ain#+ 3low Sen#in( 4ine#:
1. 7ate ?al?e#+ 0 '' * inc&e# an$ )n$e : T%pe 10 .
*. 5all ?al?e#+ 0 '' * inc&e# an$ )n$e : T%pe 02.1! SIG T"LOW INDICATORS:
". P o?i$e+ w&e e #&own+ to allow ob#e ?ation of flow in pipin( #%#te'#.
5. T%pe: In line+ $)al po t&ole# on oppo#ite #i$e#+ wit& #afet% #&iel$+
wit& o wit&o)t oto a# #&own on t&e $ awin(#. W&e e p o?i$e$+ oto
#&all &a?e 'ini')' of t& ee ?ane#.
C. Con#t )ction: Ca#t i on o b on e bo$%+ te'pe e$ bo o#ilicate win$ow+
PT3E #eal# e,cept 5)na-N on oil #e ?ice + t& ea$e$ en$# on pipe #i e#
)n$e < '' *-1/* inc&e# + flan(e$ en$# on #i e# < '' *-1/* inc&e#
an$ abo?e. P e##) e an$ te'pe at) e atin(# #&all be eB)i?alent to
eB)i e'ent# fo ?al?e# on t&e #a'e pipeline#.
D. Safet% S&iel$: T an#pa ent w ap-a o)n$ o?e lap co?e in( enti e #i(&tflow
in$icato + $e#i(ne$ to p otect pe #onnel f o' fail) e of in$icato .
S&iel$ #&all fit t&e in$icato ti(&tl% an$ be #)itable fo 10 0 >Pa+ 1 0
MC 1 0 p#i+ 00 M3 .2.1$ QUICK#COUPLE OSE CONNECTORS AND STEAM OSES:
". P o?i$e on all ;-#t aine $ ain# an$ w&e e #&own to allow B)ic>
connection of len(t& of &o#e to pipin( $ ain o blowoff #o t&at
$i#c&a (e fl)i$ wate o #tea' can be con?e%e$ to a $ aina(e #%#te'.
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5. T%pe: St ai(&t t& o)(&+ pl)( an$ #oc>et+ #c ew t%pe o ca' loc>in(
connection#+ all )nit# *0 '' / -inc& pipe #i e. Inte( al #&)t-off
$e?ice# not eB)i e$.
C. Se ?ice: De#i(n fo wate an$ #tea' at 100 >Pa 1 p#i + 1 C 10
3 .D. Spa e Pa t#: 3) ni#& one #oc>et an$ one pl)(.
E. "cce##o ie#: 3) ni#& two &o#e# < ' *0 feet lon(+ *0 '' / -inc&
in#i$e $ia'ete + ate$ fo #tea' #e ?ice at Pa+ 1 9 C 100 p#i+
00 3 . o#e ')#t be #)fficientl% fle,ible to be place$ in 1*00 ''
foot $ia'ete coil. P o?i$e connecto on one en$ of eac& &o#e to 'ate
wit& connecto # on $ ain#. P o?i$e &o#e ac> fo &ol$in( bot& &o#e#.
Sec) el% 'o)nt ac> in location #electe$ b% Re#i$ent En(inee .2.1% SA"ETY VALVES, RELIE" VALVES, SA"ETY RELIE" VALVES AND ACCESSORIES:
". P o?i$e ?al?e# an$ acce##o ie# to p otect pipin( #%#te'# an$ p e##) e
?e##el# f o' o?e -p e##) e. "ll ?al?e# #&all co'pl% wit& "S E 5oile an$
P e##) e 8e##el Co$e Section I an$ 8III . 3low capacitie# #&all be
ce tifie$ b% National 5oa $ of 5oile an$ P e##) e 8e##el In#pecto #
N5 .
5. 5oile an$ Econo'i e Se ?ice: Refe to Section * * 9+ 3IRE-T25E
5OI4ERS+ Section * * + W"TER-T25E 5OI4ERS.
SPEC WRITER NOTE: 3low capacitie# of#afet% ?al?e# locate$ at t&e o)tlet ofp e##) e e$)cin( #tation# #&all be#)fficient fo t&e 'a,i')' capacit% of t&ela (e#t p e##) e e$)cin( ?al?e+ o t&ewi$e open b%pa## ?al?e+ w&ic&e?e i#( eate . Refe to National 5oa $In#pection Co$e+ N5-* + "ppen$i, 7+Safet% 8al?e# on t&e 4ow P e##) e Si$e ofStea' P e##) e Re$)cin( 8al?e# .
C. Stea' Se ?ice P e##) e 8e##el# an$ Pipin( S%#te'# : Refe to #c&e$)le#
on $ awin(# fo #et p e##) e# an$ capacitie#. P o?i$e liftin( le?e #+
#tainle## #teel t i'+ lappe$ #eat# on ca#t i on ?al?e#+ EPD o- in(# on
b on e ?al?e#.
D. 3)el Oil Se ?ice: Refe to Section * 0 11+ 5OI4ER P4"NT EC "NIC"4
E 2IP ENT.
E. Co'p e##e$ "i Se ?ice: Refe to Section * 0 11+ 5OI4ER P4"NT
EC "NIC"4 E 2IP ENT.
3. D ip Pan Ell#: Ca#t i on facto %-b)ilt #afet% ?al?e $i#c&a (e fittin(
wit& pipe-wit&in-pipe #lip-t%pe connection to ?e tical ?ent pipe+ ba#in
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fo collectin( con$en#ate f o' ?ent pipe+ $ ain connection# on ba#in an$
at ba#e of ell.2.1& STEAM PRESSURE REDUCING VALVES
". T%pe: Sin(le-#eate$+ $iap& a(' ope ate$+ #p in(-loa$e$+ #tea'
pilot-cont olle$+ no 'all% clo#e$+ pac>le##+ a$!)#table #et p e##) e.
Pilot #&all #en#e cont olle$ p e##) e $own#t ea' of 'ain ?al?e.
5. Se ?ice: P o?i$e cont olle$ e$)ce$ p e##) e to #tea' pipin( #%#te'#.
De#i(n fo #at) ate$ #tea' at p e##) e# #&own on $ awin(# o eB)ip'ent
eB)i e'ent#.
C. Pe fo 'ance: P e##) e cont ol #&all be #'oot&+ contin)o)#. a,i')' 10
pe cent $e?iation f o' #et p e##) e o?e an 1A/1 t) n$own. Refe to
#c&e$)le# on $ awin(# fo flow an$ p e##) e eB)i e'ent#. a,i')' flow
capabilit% of eac& ?al?e #&all not e,cee$ capacit% of $own#t ea' #afet%
?al?e#.
D. Con#t )ction:
1. ain 8al?e: Ca#t i on bo$% ate$ fo 1 * >Pa * 0 p#i + t& ea$e$
en$#+ fo pipe #i e# 0 '' * inc&e# an$ )n$e . Ca#t #teel bo$%
ate$ fo 10* >Pa 1 0 p#i "S E flan(e$ en$#+ o ca#t i on bo$%
1 * >Pa * 0 p#i "S E flan(e$ en$#+ fo pipe #i e# abo?e 0 '' *
inc&e# . 8al?e pl)( an$ #eat #&all be eplaceable+ T%pe 1< #tainle##
#teel o onel. Stainle## #teel #te'.
*. Pilot 8al?e: 8al?e pl)( an$ #eat #&all be eplaceable+ #tainle##
#teel o onel.
E. Di ect Di(ital Cont ol 8al?e#: a% be f) ni#&e$ in lie) of #tea'
ope ation. "ll #pecification eB)i e'ent# fo #tea' ope ate$ ?al?e#
#&all appl%. 8al?e# #&all be no 'all% clo#e$.
//3. Pne)'aticall%-Cont olle$ 8al?e#: a% be f) ni#&e$ in lie) of #tea'
ope ation. "ll #pecification eB)i e'ent# fo #tea'-ope ate$ ?al?e#
appl%. 8al?e# #&all clo#e on fail) e of ai #)ppl%.//
7. So)n$ 4e?el#: Refe to eB)i e'ent# in Section * 0 1+ NOISE an$
8I5R"TION CONTRO4 3OR 5OI4ER P4"NT.2.2+ STRAINERS, SIMPLE- BASKET TYPE
". P o?i$e on con$en#ate line# w&e e #&own. Refe to Section * 0 11+
5OI4ER P4"NT EC "NIC"4 E 2IP ENT+ fo $)ple, ba#>et #t aine # at oil
p)'p#.
5. T%pe: Si'ple, c%lin$ ical ba#>et t%pe+ cla'p co?e + clo#e$-botto'+
e'o?able ba#>et+ $ ain at botto' wit& t& ea$e$ pl)(.
C. Se ?ice: Wate at 100 C *1* 3 + 100 >Pa 1 p#i 'a,i')' p e##) e.
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E. "cce##o ie#: 7ate o ball ?al?e an$ B)ic>-co)ple &o#e connection on all
blowoff connection#. T&e#e ite'# a e #pecifie$ el#ew&e e in t&i#
#ection.2.22 LIQUID PETROLEUM TANKS GAS PRESSURE REGULATORS
". T%pe: Sin(le #ta(e o two-#ta(e $e#i(ne$ to e$)ce tan> p e##) e to 4P7
&ea$e p e##) e >Pa p#i . O)tlet p e##) e #&all be a$!)#table.
De#i(n fo 4P7 p opane #e ?ice. 8al?e #&all be weat&e p oof fo
o)t#i$e in#tallation. 8al?e bo$% #&all be $e#i(ne$ fo 1 * >Pa * 0
p#i . P o?i$e inte nal elief ?al?e #et at Pa 10 p#i .
5. Pe fo 'ance: 8al?e #&all p o?i$e #tea$% o)tlet p e##) e of >Pa
p#i wit& flow ate eB)i e$ b% i(nite # pilot# f) ni#&e$+ wit& tan>
p e##) e ?a iation f o' 1 * to 1 0 >Pa * 0 to *0 p#i .
SPEC WRITER NOTE: Ea t&B)a>e #en#o 'a% bep o?i$e$ on E7SSO ?al?e in lie) of
p o?i$in( #epa ate ea t&B)a>e ?al?e.Ea t&B)a>e ?al?e# o E7SSO ?al?e# wit&ea t&B)a>e #en#o # a e eB)i e$ w&e e#ei#'icit% i# o$e ate- i(& o ( eateRefe to 8" an$boo> -1A-A .
2.23 EMERGENCY GAS SA"ETY S UT#O"" VALVE **WIT EART QUAKE SENSOR**:
". Pe 'it# e'ote #&)t-off of f)el (a# flow to boile plant.
5. T%pe: an)all% opene$+ elect icall% &el$ open+ a)to'atic clo#in( )pon
powe inte )ption. Pne)'atic ope ato i# not pe 'itte$.
C. Pe fo 'ance: S&all #&)t b)bble ti(&t wit&in one #econ$ afte powe
inte )ption. Refe to t&e $ awin(# fo p e##) e+ flow+ an$ ?al?e #i e
eB)i e'ent#.
D. Se ?ice: Nat) al (a# an$ 4P (a#.
E. Con#t )ction: 24 li#te$+ 3 app o?e$+ ate$ fo A 0 >Pa 1* p#i "S E
flan(e$ en$# fo pipe #i e# abo?e 0 '' * inc&e# + t& ea$e$ en$# fo
pipe #i e# 0 '' * inc&e# an$ )n$e . Ca#t i on+ ca#t #teel o b on e
bo$%+ open an$ #&)t in$icato . 8al?e# fo 4P (a# #e ?ice #&all be ate$
at 1 * >Pa * 0 p#i .
3. Cont ol Switc&: o)nte$ //on 5oile Plant In#t )'entation Panel // in
Cont ol Roo' // at e,te io $oo wa%# ')ltiple #witc&e# //. Switc& #&all
al#o c)t t&e powe to t&e f)el oil p)'p #et. Refe to Section * 09 11+
INSTR2 ENT"TION an$ CONTRO4 3OR 5OI4ER P4"NT. P o?i$e a),ilia % #witc&
to //ope ate ann)nciato on 5oile Plant In#t )'entation Panel //
p o?i$e #i(nal to Co'p)te Wo > Station//.
//7. Ea t&B)a>e Sen#o : ec&anical $e?ice w&ic& a)to'aticall% b ea># 1*0
?olt elect ical ci c)it to #afet% #&)t off ?al?e w&en ea t&B)a>e occ) #
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allowin( ?al?e to a)to'aticall% clo#e. 24 li#te$ an$ #&all co'pl% wit&
State of Califo nia Stan$a $ Co$e# Pa t 1* Title * C"C . 8al?e #&all
clo#e wit&in #econ$# afte #en#o i# #)b!ecte$ to &o i ontal
#in)#oi$al o#cillation &a?in( a pea> accele ation of *.9 '/#ec * 0. (
an$ a pe io$ of 0. #econ$#. T&e ?al?e #&all not #&)t off w&en t&e
#en#o i# #)b!ecte$ fo #econ$# to &o i ontal+ #in)#oi$al
o#cillation# &a?in(: a pea> accele ation of .9* '/#ec* 0. ( wit& a
pe io$ of 0.1 #econ$G a pea> accele ation of 0. A '/#ec* 0.0A( wit& a
pe io$ of 0. #econ$G pea> accele ation of 0. A '/#ec* 0.0A( wit& a
pe io$ of 1.0 #econ$. Sen#o #&all be co o#ion- e#i#tant fo o)t#i$e
location. an)fact) e : )a>e-Defen#e o eB)al. //2.24 EART QUAKE AUTOMATIC GAS S UT O"" VALVE:
". ")to'aticall% #top# (a# flow to boile plant w&en act)ate$ b% ea t&
t e'o .
5. T%pe: Sin(le #eate$+ 'an)al e#et.
C. Pe fo 'ance: S&all a)to'aticall% #&)t b)bble ti(&t wit&in fi?e #econ$#
w&en #)b!ecte$ to a &o i ontal #in)#oi$al o#cillation &a?in( a pea>
accele ation of *.9 '/#ec * 0. 7 an$ a pe io$ of 0. #econ$#. T&e
?al?e #&all not #&)t-off w&en #)b!ecte$ fo fi?e #econ$# to &o i ontal+
#in)#oi$al o#cillation# &a?in(: " pea> accele ation of .9* '/#ec *
0. 7 wit& a pe io$ of 0.1 #econ$G a pea> accele ation of 0. A '/#ec *
0.0A7 wit& a pe io$ of 0. #econ$ o 1.0 #econ$. Refe to $ awin(# fo
p e##) e+ flow an$ ?al?e #i e eB)i e'ent#.
D. Se ?ice: Nat) al (a# o 4P (a#.
E. Con#t )ction: 1 >Pa *0 p#i 'ini')' atin(. Ca#t i on o al)'in)'
bo$%+ ate$ fo A 0 >Pa 1* p#i "S E flan(e$ en$# fo pipe #i e# abo?e
0 '' * inc&e# . T& ea$e$ en$# fo pipe #i e# 0 '' * inc&e# an$
)n$e . 8al?e# fo 4P (a# #e ?ice #&all be ate$ at 1 * >Pa * 0 p#i .
3. "pp o?al#: 24 li#te$+ State of Califo nia Stan$a $# fo Ea t&B)a>e
"ct)ate$ ")to'atic 7a# S&)t-off S%#te'#. Co'plie# wit& "SCE *
7. Nit ile )bbe + e#et #te' o- in( #eal.
. 8al?e po#ition in$ication+ open o clo#e$ in$icato #.2.25 STEAM TRAPS
". "pplication: Stea' line $ ip point# an$ &eat e,c&an(e #. Eac& t%pe
f) ni#&e$ b% a #in(le 'an)fact) e .
5. T%pe: In?e te$ b)c>et t%pe wit& t&e 'o#tatic ?ent in b)c>et e,cept
clo#e$ float-t&e 'o#tatic on $i#c&a (e #i$e of p e##) e e$)cin(
#tation# an$ on all &eat e,c&an(e #. Refe to t&e $ awin(# fo t ap
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location#+ capacit% an$ #i e+ $iffe ential ope atin( p e##) e#+ an$
$e#i(n p e##) e.
C. 5o$ie#: Ca#t i on o #tainle## #teel. Con#t )ction #&all pe 'it ea#e of
e'o?al an$ #e ?icin( wo >in( pa t# wit&o)t $i#t) bin( connecte$ pipin(.
D. 3loat#: Stainle## #teel.
E. 8al?e#: a $ene$ c& o'e-#teel.
3. ec&ani#' an$ T&e 'o#tatic Ele'ent#: Stainle## #teel 'ec&ani#'#.
5i'etallic #t ip ai ?ent on in?e te$ b)c>et t ap#.
SPEC WRITER NOTES:1. Select Pa . 7 o .*. In#e t $etail# of e,i#tin( t ap
'onito in( #%#te' in Pa . .
7. T ap Pe fo 'ance onito in( S%#te'#: "ll t ap# #&all be p o?i$e$ wit&
elect onic 'onito in( $e?ice#. T&e#e $e?ice# #&all be co'patible wit&
t&e e,i#tin( 'onito in( #%#te' #o t&at t ap 'alf)nction# will be
a)to'aticall% t an#'itte$ to an$ p ope l% inte p ete$ b% t&e e,i#tin(
'onito in( #%#te'. P o?i$e all nece##a % powe #o) ce#+ t an#'ittin(
an$ et an#'ittin( $e?ice# an$ batte ie# to ac&ie?e a p ope l% ope atin(
#%#te'. T&e e,i#tin( 'onito in( #%#te' i# FFFFFFFFFFFFFFFFFFFFFFFFFF.
. P o?i#ion fo 3)t) e T ap onito in( S%#te': "ll t ap# #&all incl)$e
po t# fo f)t) e in#tallation of 'onito in( $e?ice#. Po t# #&all be
pl)((e$. To facilitate f)t) e e'o?al of t&e pl)(#+ in#tall t&e' wit&
Teflon tape on t&e t& ea$#.
I. I$entification: 4abel eac& t ap at t&e facto % wit& an i$entification
n)'be >e%e$ to n)'be t&at i# #&own on t&e $ awin(#. 4abel #&all be a
'etal ta( pe 'anentl% affi,e$ to t&e t ap.
@. 3acto %-Pac>a(e$ T ap Station: "# an option fo $ ip point# eB)i in(
i#olatin( ?al?e#+ #t aine + t ap+ t ap 'onito in( $e?ice o po t# fo
f)t) e 'onito in( $e?ice+ an$ ?al?e$ te#t po t#+ p o?i$e facto %-
pac>a(e$ t ap #tation incl)$in( t&e#e feat) e#
*.*< 34EHI54E CONNECTORS
". P o?i$e fle,ible connecto # a# #&own to allow $iffe ential 'o?e'ent# of
p)'p# an$ pipin( #%#te'# #)b!ect to t&e 'al e,pan#ion+ to #e ?e a#
?ib ation i#olato # between ai co'p e##o # an$ pipin( #%#te'#+ an$ to
allow connection of #tea' o co'p e##e$ ai ato'i in( 'e$ia fo oil
b) ne # on wate t)be boile #.
5. 2nit# fo Wate Se ?ice
1. Se ?ice: Refe to #c&e'atic $ia( a'# fo p e##) e+ te'pe at) e an$
'o?e'ent eB)i e'ent#. If eB)i e'ent# a e not #&own on t&e $ awin(#+
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)nit# #&all be $e#i(ne$ fo 'a,i')' #%#te' p e##) e+ te'pe at) e+
a,ial 'o?e'ent an$ late al 'o?e'ent.
*. Con#t )ction
a. Teflon 5ellow# T%pe: ol$e$ Teflon bellow# wit& 'etal einfo cin(
in(#+ flan(e$ en$#+ bolte$ li'it o$#.
b. Stainle## Steel 5ellow# T%pe: )lti-pl% #tainle## #teel wit&
flan(e$ en$#+ bolte$ li'it o$#.
c. 3le,ible etal o#e T%pe: Co )(ate$ #tainle## #teel o b on e
&o#e w appe$ wit& wi e b ai$ #&eat&. En$# #&all be t& ea$e$+ wit&
)nion connecto #+ fo pipe #i e# 0 '' * inc&e# an$ below+
flan(e$ fo pipe #i e# < '' *-1/* inc&e# an$ ( eate .
C. 2nit# fo Co'p e##e$ "i Se ?ice Onl%:
1. Se ?ice: De#i(ne$ fo 9 C *00 3 + 10* >Pa 1 0 p#i + 1 ''
1/*-inc& inte 'ittent off#et.*. Con#t )ction. 3le,ible co )(ate$ #tainle## #teel o b on e &o#e
w appe$ wit& wi e b ai$ #&eat&. P o?i$e t& ea$e$ en$# wit& )nion
connecto #.
D. 2nit# fo "to'i in( e$ia Se ?ice Stea'+ Co'p e##e$ "i an$ Stea'
Safet% 8al?e D ip Pan Ell D ain#:
1. Se ?ice: De#i(ne$ fo #at) ate$ #tea' at #et p e##) e of boile
#afet% ?al?e# o fo #et p e##) e of co'p e##o elief ?al?e+
w&ic&e?e i# ( eate . o#e #&all be $e#i(ne$ fo ben$ a$ii to #)it
location of connection point# to b) ne pipin( #%#te'. o#e #&allal#o be $e#i(ne$ fo inte 'ittent fle,in(.
*. Con#t )ction: 3le,ible co )(ate$ #tainle## #teel o b on e &o#e
w appe$ wit& wi e b ai$ #&eat&. P o?i$e t& ea$e$ en$# wit& )nion
connecto #.
SPEC WRITER NOTE: Delete #ei#'iceB)i e'ent# f o' followin( pa a( ap& ifnot applicable to t&i# p o!ect. Sei#'iceB)i e'ent# appl% if #ei#'icit% i#o$e ate- i(& o ( eate #ee 8"an$boo> -1A-A fo #ei#'icit% .
2.2$ PIPING SUPPORT SYSTEMS
". P o?i$e an en(inee e$ pipin( #)ppo t #%#te' wit& all &an(e #+ #)ppo t#
an$ anc&o # $e#i(ne$ an$ locate$ b% e,pe ience$ tec&nical pipe #)ppo t
#peciali#t#+ )tili in( pipin( #%#te' $e#i(n an$ anal%#i# #oftwa e. T&e
#%#te' $e#i(n ')#t be co'pletel% $oc)'ente$ an$ #)b'itte$ fo e?iew.
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5. "ll pipe &an(e # an$ #)ppo t#+ an$ #election an$ in#tallation #&all
co'pl% wit& SS SP- A+ SP- ab#o be # #&all be p o?i$e$. Co'pl% wit& SS
SP-1* $e#i(n eB)i e'ent# an$ ()i$eline#. Pipin( #&all e'ain f)ll%
connecte$ an$ #)ppo te$ )n$e t&e $e#i(n #ei#'ic e?ent#. Pipin( an$
connecte$ eB)ip'ent #&all not be o?e #t e##e$ be%on$ co$e li'it# $) in(
#ei#'ic e?ent#. //
. Pipin( #%#te' anc&o # #&all be en(inee e$ an$ locate$ to cont ol
'o?e'ent of pipin( t&at i# #)b!ect to t&e 'al e,pan#ion.
I. P io to con#t )ction+ #)b'it co'plete en(inee in( calc)lation 'et&o$#
an$ e#)lt#+ $e#c iption# of all $e?ice# wit& SS n)'be #+ #i e#+ loa$
capabilitie# an$ location#. S)b'it calc)lation# on all 'o'ent# an$
fo ce# at anc&o # an$ ()i$e#+ all &an(e loa$#+ all pipe #t e##e# t&at
a e wit&in *0Q of t&e co$e allowable o e,cee$ t&e "S E 5 1.1 co$e
allowable+ all pipe 'o?e'ent# at #)ppo t#.
@. Detaile$ De#i(n ReB)i e'ent#:
1. Pipin( #%#te' $e#i(n an$ anal%#i# #oftwa e #&all be c) ent #tate of
t&e a t t&at pe fo '# 5 1.1 Co$e anal%#e#+ an$ #&all be )tili e$ to
anal% e pipe 'o?e'ent an$ $eflection+ pipe #t e##e#+ pipe #)ppo t
fo ce# an$ 'o'ent#+ an$ fo #election of pipe #)ppo t t%pe# an$
#i e#. //Sei#'ic e#t aint calc)lation# #&all )tili e t&e applicable
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#&oc> #pect a fo t&e t%pe of b)il$in( #t )ct) e+ t%pe of #)ppo te$
#%#te'+ an$ t&e localit%. Co'pl% wit& SS SP-1* .//
*. Eac& #)ppo t fo pipin( ( *00 lb o le##+ an$
?e tical 'o?e'ent of '' 0.1* inc&e# o le##. Sp in( c)#&ion
&an(e #+ SS SP- A+ T%pe 9+ 'a% be )tili e$ fo ?e tical 'o?e'ent of
'' 0.1* inc&e# o le##.
. 4ocate #)ppo t# to pe 'it e'o?al of ?al?e# an$ #t aine # f o'
pipeline# wit&o)t $i#t) bin( #)ppo t#.
A. If eB)ip'ent an$ pipin( a an(e'ent $iffe # f o' t&at #&own on t&e
$ awin(#+ #)ppo t location# an$ t%pe# #&all be e?i#e$ at no co#t to
t&e 7o?e n'ent.
6. an(e # an$ S)ppo t# - P o$)ct#:
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1. 3acto %-b)ilt p o$)ct# of a 'an)fact) e #peciali in( in en(inee e$
pipe #)ppo t#. "ll co'ponent# ')#t &a?e p)bli#&e$ loa$ atin(#. "ll
#p in( t%pe #)ppo t# #&all &a?e p)bli#&e$ #p in( ate# an$ 'o?e'ent
li'it#. "ll #)ppo t a##e'blie# #&all incl)$e t& ea$e$ connection#
t&at pe 'it ?e tical po#ition a$!)#t'ent. S)ppo t# #&all co'pl% wit&
SS SP- A T%pe N)'be # a# li#te$ below.
*. 2ppe "ttac&'ent# to 5)il$in( St )ct) e: T%pe# 1A+ *0+ *1+ **+ * +
*9+ an$ 0.
. Rolle S)ppo t#: T%pe# 1+ + an$
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1 . Sli$in( S)ppo t#: T%pe . Wel$e$ #teel attac&'ent# to pipe an$
b)il$in( #t )ct) e wit& Teflon o ( ap&ite #li$in( #) face# bon$e$ to
t&e attac&'ent#. P o?i$e #teel ()i$e#+ e,cept at e,pan#ion ben$#+ to
p e?ent late al 'o?e'ent of t&e pipe.
1 . Pipin( "nc&o #: P o?i$e en(inee e$ $e#i(n# to acco''o$ate t&e
calc)late$ loa$#.
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*. Co'pl% wit& "S E 5 1.1 an$ "WS 5*.1.
. Pe fo ' all wel$in( ope ation# eB)i e$ fo con#t )ction an$
in#tallation of t&e pipin( #%#te'#.
5. )alification of Wel$e #: R)le# of p oce$) e fo B)alification of all
wel$e # an$ (ene al eB)i e'ent# fo f)#ion wel$in( #&all confo ' wit&
t&e applicable po tion# of "S E 5 1.1+ an$ "WS 5*.1+ an$ al#o a#
o)tline$ below.
C. E,a'inin( Wel$e : E,a'ine eac& wel$e at !ob #ite+ in t&e p e#ence of
t&e Re#i$ent En(inee RE + to $ete 'ine t&e abilit% of t&e wel$e to
'eet t&e B)alification# eB)i e$. Te#t wel$e # fo pipin( fo all
po#ition#+ incl)$in( wel$# wit& t&e a,i# &o i ontal not olle$ an$
wit& t&e a,i# ?e tical. Eac& wel$e #&all be allowe$ to wel$ onl% in t&e
po#ition in w&ic& &e &a# B)alifie$ an$ #&all be eB)i e$ to i$entif% &i#
wel$# wit& &i# #pecific co$e 'a >in( #i(nif%in( &i# na'e an$ n)'be
a##i(ne$.
D. E,a'ination Re#)lt#: P o?i$e t&e RE wit& a li#t of na'e# an$
co e#pon$in( co$e 'a >in(#. Rete#t wel$e # w&o fail to 'eet t&e
p e#c ibe$ wel$in( B)alification#. Di#B)alif% wel$e #+ w&o fail t&e
#econ$ te#t+ fo wo > on t&e p o!ect.
E. 5e?elin(: 3iel$ be?el# an$ #&op be?el# #&all be $one b% 'ec&anical 'ean#
o b% fla'e c)ttin(. W&e e be?elin( i# $one b% fla'e c)ttin(+ #) face#
#&all be t&o o)(&l% cleane$ of #cale an$ o,i$ation !)#t p io to
wel$in(. Confo ' to #pecifie$ #tan$a $#.
3. "li(n'ent: 2tili e #plit wel$in( in(# o app o?e$ alte nate 'et&o$ fo
!oint# on all pipe# abo?e 0 '' two-inc&e# to a##) e p ope ali(n'ent+
co'plete wel$ penet ation+ an$ p e?ention of wel$ #patte eac&in( t&e
inte io of t&e pipe.
7. E ection: Pipin( #&all not be #plit+ bent+ flattene$+ o ot&e wi#e
$a'a(e$ befo e+ $) in(+ o afte in#tallation. If t&e pipe te'pe at) e
fall# to 0 $e( ee# C * $e( ee# 3 o lowe + t&e pipe #&all be &eate$
to app o,i'atel% A $e( ee# C 100 $e( ee# 3 fo a $i#tance of 00 ''
one foot on eac& #i$e of t&e wel$ befo e wel$in(+ an$ t&e wel$ #&all
be fini#&e$ befo e t&e pipe cool# to 0 $e( ee# C * $e( ee# 3 .
. Non-De#t )cti?e E,a'ination of Pipin( Wel$#:
1. T&e RE 'a% eB)i e )p to ten pe cent of t&e wel$e$ pipin( !oint# to
be e,a'ine$ )#in( a$io( ap&ic te#tin(. If $efecti?e wel$# a e
$i#co?e e$ t&e RE 'a% eB)i e e,a'ination of all pipe !oint wel$#.
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*. "n app o?e$ in$epen$ent te#tin( fi ' e()la l% en(a(e$ in
a$io( ap&ic te#tin( #&all pe fo ' t&e a$io( ap&ic e,a'ination of
pipe !oint wel$#. "ll a$io( ap #&all be e?iewe$ an$ inte p ete$
b% an "SNT Ce tifie$ 4e?el III a$io( ap&e + e'plo%e$ b% t&e te#tin(
fi '+ w&o #&all #i(n t&e ea$in( epo t.
. Co'pl% wit& "S E 5 1.1. 3) ni#& a #et of fil'# #&owin( eac& wel$
in#pecte$+ a ea$in( epo t e?al)atin( t&e B)alit% of eac& wel$+ an$
a location plan #&owin( t&e p&%#ical location w&e e eac& wel$ i# to
be fo)n$ in t&e co'plete$ p o!ect. T&e RE/COTR e#e ?e# t&e i(&t to
e?iew all in#pection eco $#.
I. Defecti?e Wel$#: Replace an$ ein#pect $efecti?e wel$#. Repai in(
$efecti?e wel$# b% a$$in( wel$ 'ate ial o?e t&e $efect o b% peenin(
will not be pe 'itte$. Wel$e # e#pon#ible fo $efecti?e wel$# ')#t be
eB)alifie$.
@. Elect o$e#: Elect o$e# #&all be #to e$ in a $ % &eate$ a ea+ an$ be >ept
f ee of 'oi#t) e an$ $a'pne## $) in( t&e fab ication ope ation#. Di#ca $
elect o$e# t&at &a?e lo#t pa t of t&ei coatin(.3.3 PIPING OINTS
". "ll b)tt-wel$e$ pipin( #&all be wel$e$ at ci c)'fe ential !oint#+
flan(e# #&all be wel$ nec> t%peG #lip-on flan(e#+ #c ewe$ flan(e# 'a% be
applie$ onl% wit& w itten app o?al of t&e RE.
5. Co'panion flan(e# at eB)ip'ent o ?al?e# #&all 'atc& flan(e con#t )ction
of eB)ip'ent o ?al?e. Rai#e$ face #&all be e'o?e$ at all co'panion
flan(e# w&en attac&e$ to flan(e# eB)ippe$ fo flat face con#t )ction.
C. 7a#>et# an$ boltin( #&all be applie$ in acco $ance wit& t&e
eco''en$ation# of t&e (a#>et 'an)fact) e an$ boltin( #tan$a $# of "S E
5 1.1. St ain# #&all be e?enl% applie$ wit&o)t o?e #t e## of bolt#.
7a#>et# #&all co?e enti e a ea of 'atin( face# of flan(e#.
D. Sc ew t& ea$# #&all be 'a$e )p wit& Teflon tape e,cept (a# an$ oil
pipin( !oint# #&all )tili e #pecifie$ !oint co'po)n$.
E. Sol$e !oint# #&all be 'a$e )p in acco $ance wit& eco''en$e$ p actice#
of t&e 'ate ial# applie$. "ppl% 9 / tin an$ anti'on% on all coppe
pipin(.3.4 BRANC INTERSECTION CONNECTIONS
". 3acto %-b)ilt einfo ce$ tee# an$ late al# a e eB)i e$.
5. 3acto %-b)ilt inte( all%- einfo ce$ fo (e$ #teel b anc& o)tlet fittin(#
'a% be )#e$ on e$)ce$ #i e connection# )pon app o?al of RE. T&e% ')#t
co'pl% wit& SS-SP-9 .
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3.5 E-PANSION AND "LE-IBILITY
T&e $e#i(n incl)$e# p o?i#ion fo pipin( e,pan#ion $)e to p e##) e+
t&e 'al+ wei(&t an$ #ei#'ic w&e e applicable effect#. It i# t&e
Cont acto K# e#pon#ibilit% to a?oi$ e$)ction in fle,ibilit% an$
inc ea#e in #t e## in pipin( #%#te'#. a!o $e?iation will be #&own b%
#)b'ittal fo e?iew of #cale wo >in( $ awin(# an$ #t e## calc)lation#
fo t&e pipin( #%#te'#. Cont acto #&all p o?i$e an% nece##a %
a$$itional con#t )ction an$ 'ate ial# to li'it #t e##e# to #afe ?al)e#
a# $i ecte$ b% t&e RE an$ at no a$$itional co#t to t&e 7o?e n'ent.3.! PIPE BENDING
Pipe ben$in( #&all be in acco $ance wit& t&e eco''en$e$ p actice# of
P3I ES* . Onl% "ST "10< #ea'le## pipe 'a% be bent. Si e# below 0 '' *
inc&e# 'a% be bent in fiel$G #i e# < '' *-1/* inc&e# an$ la (e
#&all &a?e facto % fab icate$ ben$#. ini')' a$ii an$ tan(ent len(t
fo fiel$ bent pipin( a e #&own in t&e followin( table:
Si e ini')' Ra$i)# ini')' Tan(ent
1/* inc& *-1/* inc&e# 1-1/* inc&e#
/ inc& *- / inc&e# 1- / inc&e#
1-inc& -inc&e# *-inc&e#
1-1/ inc&e# et# wit& #tea' t ap a##e'blie# on #tea'
line# an$ a$$itional $i t poc>et# on (a# line#.3.& MINOR PIPING
ino pipin( a##ociate$ wit& in#t )'entation an$ cont ol i# (ene all%
not #&own. Inte connection of #en#o #+ t an#$)ce #+ cont ol $e?ice#+
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in#t )'entation panel#+ co'b)#tion cont ol panel+ b) ne cont ol panel#
i# t&e e#pon#ibilit% of t&e cont acto . S'all pipin( a##ociate$ wit&
wate coolin(+ $ ip#+ $ ain# an$ ot&e 'ino pipin( 'a% not be #&own to
a?oi$ conf)#ion in t&e plan p e#entation b)t #&all be p o?i$e$ a# pa t
of cont act wo >.3.1+ DIELECTRIC CONNECTION
W&e e coppe pipin( i# connecte$ to #teel pipin( p o?i$e $ielect ic
connection#.3.11 INSTALLATION # BOILER E-TERNAL STEAM PIPING "ROM BOILER TO MAIN EADER
". 3 o' 5oile to Secon$ Stop 8al?e: 3ab icate f o' boile no le t& o)(&
#econ$ #top ?al?e )n$e t&e )le# fo boile e,te nal pipin( of t&e "S E
5oile an$ P e##) e 8e##el Co$e+ Section I. 3)ll co'pliance will be
eB)i e$+ incl)$in( B)alification of wel$e #+ Co$e in#pection+ an$
ce tification wit& "S E 3o ' P ". Deli?e o i(inal of 3o ' P " p ope l%
e,ec)te$ to RE.
5. Con#t )ction #&all incl)$e: non- et) n #top an$ c&ec> ?al?e at t&e
boile + wel$in( co)plin( fo *0 '' / -inc& ?ent+ #econ$ #top ?al?e+
#tea' flow'ete p i'a % ele'ent+ wel$in( co)plin( fo IPT calo i'ete
connection locate$ to p o?i$e clea #pace an$ acce## fo te'po a % te#t
calo i'ete + an$ &ea$e #top ?al?e. Secon$ #top ?al?e 'a% be $elete$ if
t&e enti e #tea' line f o' t&e non- et) n ?al?e to t&e &ea$e ?al?e i#
con#t )cte$ in acco $ance wit& t&e )le# fo boile e,te nal pipin(+
"S E Section I.
C. Co'panion flan(e at *0 0 >Pa 00 p#i ?al?e# #&all be *0 0 >Pa 00
p#i wel$ nec>G at 10* >Pa 1 0 p#i ?al?e# #&all be 10* >Pa( 1 0
p#i wel$ nec>.
D. EB)ip &ea$e #top ?al?e wit& facto % applie$ wa '-)p b%pa## connecte$ to
$ ille$ an$ tappe$ bo##e# in ?al?e bo$% locate$ abo?e an$ below ?al?e
we$(e. Connect ?al?e$ $ ain to &ea$e ?al?e bo$% bo## locate$ abo?e
?al?e we$(e.
E. EB)ip #tea' pipe wit& *0 '' / -inc& ?ent+ 1 >Pa *00 p#i b on e
(ate ?al?e+ a# #pecifie$.
3. S)ppo t an$ #lope boile #tea' line to $ ainG appl% ?a iable #p in(
&an(e # SS-SP A+ T%pe 1 o .
7. P o?i$e #c ewe$ fittin( fo calo i'ete te'po a % te#t in#t )'ent on
#i$e of pipe a# #&own. "llow
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. an$w&eel an$ $ ain ?al?e on non- et) n #top-c&ec> ?al?e #&all be wit&in
ea#% eac& of boile platfo '.
I. Di#a##e'ble+ clean an$ ea##e'ble enti e 'ec&ani#' of non- et) n #top
c&ec> ?al?e afte concl)#ion of boile te#tin(.3.12 INSTALLATION # MAIN STEAM EADER
". T&e &ea$e #&all be t&e connection point fo #tea' pipin( f o' all
boile # an$ fo #tea' $i#t ib)tion pipin(. T&e boile plant #tea'
p e##) e cont ol t an#'itte #&all be connecte$ to t&e &ea$e .
5. Stea' &ea$e #&all be a##e'bl% of tee#+ pipe #ection#+ an$ wel$ nec>
flan(e#.
C. 3acto %-fab icate$ fo (e$ #teel inte( all% einfo ce$ b anc& o)tlet
wel$in( fittin(#+ #tan$a $ wei(&t+ "ST "10 7 a$e *+ 'a% be applie$ in
lie) of tee# fo all b anc& o)tlet# le## t&an t&e f)ll #i e of t&e
&ea$e . Co'pl% wit& fittin( 'an)fact) e K# eco''en$ation# an$
eB)i e'ent# of "S E 5 1.1 an$ SS-SP-9 .
D. P o?i$e &ea$e #)ppo t# an$ anc&o a# #&ownG appl% in#)lation #a$$le#
fo in#)lation t&ic>ne## a# eB)i e$ in Section * 0 11+ 8"C an$
5OI4ER P4"NT INS24"TION.
E. Wel$ nec> flan(e bolt po#ition #&all confo ' to eB)i e$ ?al?e+ #te'+
an$ b%pa## o ientation a# #&own.
3. ea$e con#t )ction a# #pecifie$ incl)$e# t&e enti e &ea$e an$ b anc&e#
to fi #t ?al?e.
7. "nc&o an$ ()i$e &ea$e to e#i#t t&e 'al an$ wei(&t fo ce# an$ al#o
#ei#'ic fo ce# w&e e eB)i e$.
. "ll ?al?e# ')#t be acce##ible wit&o)t t&e )#e of la$$e # o c&ain-
w&eel#.3.13 INSTALLATION # BOILER BOTTOM BLOWO"" PIPING
3ab icate wit& lon( a$i)# ell#+ ;-fo ' late al#. Tee# an$ c o##e# a e
not pe 'itte$.3.14 INSTALLATION # E- AUST EAD MOUNTED ABOVE ROO"
P o?i$e $ ain line f o' connection on e,&a)#t &ea$ to oof $ ain.
P o?i$e pipe #i e #a'e a# $ ain connection #i e.3.15 INSTALLATION SIG T "LOW INDICATORS
4ocate to pe 'it ?iew f o' floo o platfo '.3.1! INSTALLATION # PRESSURE AND TEMPERATURE REGULATORS, CONTROL VALVES,SA"ETY S UT#O"" VALVES
P o?i$e #)fficient clea ance on all #i$e# of ?al?e to pe 'it eplace'ent
of wo >in( pa t# wit&o)t e'o?in( ?al?e f o' pipeline.
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3.1$ INSTALLATION # EMERGENCY GAS SA"ETY S UT#O"" VALVES AND EART QUAKE VALVES
". 4ocate #o t&at ?al?e po#ition in$icato i# ?i#ible f o' nea e#t wal>wa%.
5. P o?i$e cont ol wi in( an$ wi in( to ann)nciato on in#t )'entation
panel an$ to co'p)te wo >#tation if p o?i$e$ .3.1% INSTALLATION # "LE-IBLE CONNECTORS
In#tall )nit# fo wate an$ co'p e##e$ ai #e ?ice in a #t ai(&t )n of
pipe. 2nit# fo ato'i in( 'e$ia #e ?ice 'a% be in#talle$ wit& ben$# if
nece##a %. De#i(ne of ato'i in( 'e$ia pipin( ')#t coo $inate &o#e
connection point# wit& allowable ben$ a$i)# of &o#e.3.1& INSTALLATION # SA"ETY VALVES, RELIE" VALVES AND SA"ETY#RELIE" VALVES
". O ient ?al?e# #o t&at liftin( le?e # a e acce##ible f o' nea e#t wal>wa%
o acce## platfo '. 8al?e# ')#t be e'o?able wit&o)t eB)i in(
$i#a##e'blin( of ?ent#+ e,cept w&e e ot&e wi#e #pecificall% p o?i$e$.
5. P o?i$e a $ ip pan elbow at $i#c&a (e of eac& #tea' o econo'i e ?al?e
wit& #lip !oint in ?ent $i#c&a (e line+ a an(e$ to p e?ent ?ent line
f o' i'po#in( an% fo ce on ?al?e an$ to p e?ent an% 'oi#t) e
acc)')lation in ?al?e. Connecte$ $ ip pan ell $ ain# to $ ain pipin( to
floo $ ain. P o?i$e fle,ible connecto on $ ain line+ a$!acent to $ ip
pan ell.
C. S)ppo t ?ent line f o' abo?e. Eac& #tea' ?al?e ')#t &a?e #epa ate ?ent
line to at'o#p&e e )nle## #&own ot&e wi#e.3.2+ INSTALLATION Y#TYPE STRAINERS ON STEAM SERVICE
In#tall wit& ba#>et le?el wit& t&e #tea' pipe #o t&at con$en#ate i# nott appe$ in t&e #t aine .
3.21 INSTALLATION # QUICK COUPLE OSE CONNECTORS
In#tall 'ale pl)(# on eac& pipin( $ ain. Connect #oc>et to one en$ of
#tea' &o#e.3.22 INSTALLATION # VIBRATION ISOLATORS IN PIPING
". In#tall on all ai line# an$ wate #)ppl% line# to ai co'p e##o #.
5. "l#o in#tall on p)'p connection# a# #&own.3.23 INSTALLATION # PIPE SLEEVES
". "cc) atel% locate an$ #ec) el% fa#ten #lee?e# to fo '# befo e conc etei# po) e$G in#tall in wall# o pa tition# $) in( t&e con#t )ction of t&e
wall#.
5. Slee?e en$# #&all be fl)#& wit& fini#&e$ face# of wall# an$ pa tition#.
C. Pipe #lee?e# pa##in( t& o)(& floo # #&all p o!ect * '' 1 inc& 'ini')'
abo?e t&e fini#&e$ floo #) face an$ t&e botto' of t&e #lee?e #&all be
fl)#& wit& t&e )n$e #i$e of t&e floo #lab.
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3. Sei#'ic 5 ace# an$ Re#t aint#: Do not in#)late pipin( wit&in one foot of
$e?ice )ntil $e?ice &a# been in#pecte$ b% RE.3.25 CLEANING O" PIPING A"TER INSTALLATION
3l)#& all pipin( #)fficientl% to e'o?e all $i t an$ $eb i#. 3ill pipin(
co'pletel%. 8elocit% #&all be eB)i?alent to t&at e,pe ience$ $) in(
no 'al plant ope ation at 'a,i')' loa$#. D) in( fl)#&in(+ all cont ol
?al?e#+ #tea' t ap# an$ p)'p# ')#t be $i#connecte$ f o' t&e #%#te'.
"fte cleanin( i# co'plete+ e'o?e+ clean an$ eplace all #t aine
ba#>et# an$ ele'ent#. Reconnect all eB)ip'ent. P o?i$e #afe point# of
$i#c&a (e fo $eb i# blown f o' pipe#.3.2! TESTING
". Te#tin( of pipin( co'ponent# i# not eB)i e$ p io to in#tallation.
8al?e# an$ fittin(# #&all be capable of wittan$in( &%$ o#tatic #&ell
te#t eB)al to twice t&e p i'a % $e#i(n #e ?ice p e##) e e,cept a#
'o$ifie$ b% #pecification# on fittin(#+ "S E 51'an#&ip an$
i# #)b!ect to B)e#tion b% t&e RE. W&en &%$ o#tatic te#t# #&ow lea>#+ t&e
RE will eB)i e nece##a % wel$in( epai #+ in acco $ance wit& "S E
5 1.1+ at t&e Cont acto K# co#t.
C. Pe fo ' ope atin( te#t a# follow#:
1. "ll #tea' pipin( p io to in#)lation #&all be #)b!ecte$ to #tea' at
final ope atin( p e##) e. In#pect all !oint# fo lea># an$
wo >'an#&ip. Co ection# #&all be 'a$e a# #pecifie$.
*. Te#t 'ain (a# pipin( wit& co'p e##e$ ai at twice t&e #e ?ice
p e##) e ente in( 8" p ope t% f o' )tilit% #e ?ice. Te#t 4P (a#
pipin( at t&e 'a,i')' tan> p e##) e+ 1 * >Pa * 0 p#i( + wit&
co'p e##e$ ai . Te#t !oint# wit& #oap #ol)tion+ c&ec> t&o o)(&l% fo
lea>#.
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. Te#t boile fee$wate + con$en#ate+ ?ac))' an$ #e ?ice wate #%#te'#
)n$e #e ?ice con$ition# an$ p o?e ti(&t.
. Te#t oil an$ co'p e##e$ ai #%#te'# )n$e #e ?ice con$ition# at
p e##) e eB)al to &i(&e#t #ettin( of #afet% an$ elief ?al?e# in t&e
in$i?i$)al #%#te'#.
. a>e co ection# an$ ete#t# to e#tabli#& #%#te'# t&at &a?e no lea>#.
Replace o ec)t an% $efecti?e fittin(# o $efecti?e t& ea$#.
Sol$e e$ 'ate ial #&all be t&o o)(&l% cleane$ p io to e#ol$e in(.
5ac> wel$in( of t& ea$# will not be pe 'itte$.
D. %$ o#taticall% te#t boile e,te nal #tea' pipin( f o' boile to &ea$e
in app o?e$ 'anne wit& wate of #a'e ti'e boile i# &%$ o#taticall%
te#te$ )n$e t&e #)pe ?i#ion of RE. P io to &%$ o#tatic te#t+ e'o?e
all ?al?e# not ate$ fo &%$ o#tatic te#t p e##) e. Replace ?al?e# afte
te#t# a e #ati#facto il% co'plete$. %$ o#tatic te#t p e##) e #&all be
1. ti'e# $e#i(n p e##) e an$ pe fo 'e$ in acco $ance wit& "S E 5oile
an$ P e##) e 8e##el Co$e+ Section I.
E. 7ene all%+ in#)lation wo > #&o)l$ not be pe fo 'e$ p io to te#tin( of
pipin(. Cont acto 'a%+ at own option an$ &a a $+ in#)late pipin( p io
to te#t+ b)t an% $a'a(e$ in#)lation #&all be eplace$ wit& new B)alit%
a# #pecifie$ fo o i(inal in#tallation at Cont acto K# co#t an$ ti'e.
3. Safet%+ Safet%-Relief+ Relief 8al?e#: "fte in#tallation+ te#t )n$e
p e##) e in p e#ence of RE. Te#t ope ation+ incl)$in( #et p e##) e+
flow+ an$ blow$own in acco $ance wit& "S E 5oile an$ P e##) e 8e##el
Co$e. "n% $eficiencie# ')#t be co ecte$ an$ ete#t pe fo 'e$. Refe to
Section * * 9+ 3IRE-T25E 5OI4ERS+ Section * * + W"TER-T25E
5OI4ERS fo boile #afet% ?al?e te#t eB)i e'ent#.3.2$ COMMISSIONING
". P o?i$e co''i##ionin( $oc)'entation in acco $ance wit& t&e eB)i e'ent#
of #ection * 0A 00 J CO ISSIONIN7 O3 8"C S;STE S fo all in#pection+
#ta t )p+ an$ cont acto te#tin( eB)i e$ abo?e an$ eB)i e$ b% t&e
S%#te' Rea$ine## C&ec>li#t p o?i$e$ b% t&e Co''i##ionin( "(ent.
5. Co'ponent# p o?i$e$ )n$e t&i# #ection of t&e #pecification will be
te#te$ a# pa t of a la (e #%#te'. Refe to #ection * 0A 00 J
CO ISSIONIN7 O3 8"C S;STE S an$ elate$ #ection# fo cont acto
e#pon#ibilitie# fo #%#te' co''i##ionin(.
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