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LUBRICATION AND MAINTENANCE

CONTENTS

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GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 1JUMP STARTING, HOISTING AND TOWING . . . 7

MAINTENANCE SCHEDULES . . . . . . . . . . . . . . . 3

GENERAL INFORMATION

INDEX

page page

GENERAL INFORMATIONCLASSIFICATION OF LUBRICANTS . . . . . . . . . . 1FLUID CAPACITIES . . . . . . . . . . . . . . . . . . . . . . 2INTERNATIONAL SYMBOLS . . . . . . . . . . . . . . . 1

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . 1PARTS AND LUBRICANT RECOMMENDATIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

GENERAL INFORMATION

INTRODUCTIONSe r vice a n d m a in t e n a n ce p r oced u r es f or com p o-

n e n t s a n d sy st e m s l ist e d in Sch ed u leA or B ca n be

f ou n d by u sin g t h e G r ou p Ta b L oca t or in d ex a t t h e

f r o n t o f t h i s m a n u a l . I f i t i s n o t c l e a r w h i c h g r o u pconta ins t he informa tion needed, refer to the index a t

t h e ba ck o f t h is m a n u a l .

Th er e a r e t w o m a i n t en a n ce s ch ed u le s t h a t s h ow

proper service based on the conditions that the vehi-

cle is subjected to.

Schedule A , l is t s sch e d u le d m a in t e n a n ce t o beperformed w hen th e vehicle is used for general t ra ns-

portation.

ScheduleB , l ists maintenance intervals for vehi-cle s t h a t a r e o p e r a t e d u n d e r t h e co n d it io n s l ist e d a t

the beginning of the Maintenance Schedule section.

U se t h e sch e d u le t h a t be st d e scr ibe s y o u r d r ivin g

conditions.Wh er e t i me a n d m il ea g e a r e l is t ed , f ol low t h e

in t e rva l t h a t occur s f ir st .

PARTS AND LUBRICANT RECOMMENDATIONSWh e n se rvice is r e q u ir e d , Ch r y sler Co r por a t io n

r e com m e n d s t h a t on ly Mop a r br a n d p a r t s , l ub r i-

ca n t s a n d ch em i ca l s b e u s e d. M op a r p rov id es t h e

best engineered products for servicing Chrysler Cor-

poration vehicles.

INTERNATIONAL SYMBOLSChrysler Corporation uses international symbols to

i d en t i fy en g in e com p a r t m en t l ub r ica n t a n d f lu id

inspection and fill locations (Fig. 1).

CLASSIFICATION OF LUBRICANTSO n ly lu br ica n t s t h a t a r e e n d or se d by t h e f o llow in g

or g a n iz a t i on s h ou ld b e u s ed t o s er v ice a C h r y s le r

Corporation vehicle.

Society of Automotive Engineers (SAE)

American Petroleum Institute (API) (Fig. 2)

N a t i on a l L u br i ca t i n g G r e a s e I n s t it u t e (N L G I )

(Fig. 3)

Fig. 1 International Symbols

ENGINE OILAUTOMATICTRANSMISSIONFLUIDENGINE COOLANT BRAKE FLUIDPOWER STEERINGFLUIDWINDSHIELDWASHER FLUID

JA LUBRICATION AND MAINTENANCE 0 - 1

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ENGINE OIL

SAE GRADE RATING INDICATES ENGINE OIL VISCOSITY

An SAE visco sit y g r a d e is u se d t o sp e cif y t h e vis-

cosity of engine oil. SAE 30 specifies a single viscos-

it y en gi ne oil. E n gin e oil s a l so h a ve m ult iple

viscosit ies. These ar e specified w ith a dual SAE vis-cosity grade which indicat es t he cold-to-hot tempera-

ture viscosity range.

S AE 30 = s in gle g r a d e e n g in e oi l.

SAE 10W-30 = mult iple gra de engine oil.

API QUALITY CLASSIFICATION

The AP I Service G ra de specifies the type of perfor-

mance the engine oil is intended to provide. The API

Service G ra de specificat ions also a pply to energy con-

serving engine oils.

U s e e ng in e oi ls t h a t a r e AP I S e r vi ce C e rt i fi ed .

5W-30 a nd 10W-30 MOP AR engine oils conform to

specifications.Re fe r t o Gr o u p 9, En g in e f or e n gin e o i l sp e cif ica -

tion.

GEAR LUBRICANTS

S AE r a t in gs a l so a p pl y t o m u lt i pl e g ra d e g ea r

lubricants. In addit ion, API classification defines the

lubricants usage.

LUBRICANTS AND GREASES

L u b r i c a t i n g g r e a s e i s r a t e d f o r q u a l i t y a n d u s a g e

by t h e N L GI . All a p p r o ve d p r o d u ct s h a ve t h e N L GI

s y m bol (F i g. 3) o n t h e l a b el . At t h e b ot t om N L G I

symbol is the usage and quality identification letters.

Wh e el bea r in g lu br ica n t is id en t i f ie d by t h e let t e r

G. Ch a ssis lu br ica n t is id e n t i f ie d by t h e la t t e r L .

Th e let t e r f ol low in g t h e u sa g e let t e r in d ica t e s t h e

quality of the lubricant. The following symbols indi-

ca t e t h e h ig h e st q u a li t y.

FLUID CAPACITIES

FUEL TANK

All . . . . . . . . . . . . . . . . . . . . . . . . . 60.5 L (16.0 gal.)

ENGINE OILWITH FILTER

2.0L, 2.5L V6 . . . . . . . . . . . . . . . . . . 4.25 L (4.5 qts.)

2.4L . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7 L (5.0 qts.)

ENGINE OILWITHOUT FILTER

2.0L, 2.5L V6 . . . . . . . . . . . . . . . . . . . 3.8 L (4.0 qts.)

2.4L . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 L (4.5 qts.)

COOLING SYSTEM

2.0 L . . . . . . . . . . . . . . . . . . . . . . . . . 8 .1 L (8.5 q t s .)

2.4 L . . . . . . . . . . . . . . . . . . . . . . . . . 8 .5 L (9.0 q t s .)

2.5 L . . . . . . . . . . . . . . . . . . . . . . . . 9 .9 L (10.5 q t s .)

AUTOMATIC TRANSAXLE

Estimated Service Fill . . . . . . . . . . . . 3.8 L (4.0 qts.)

Overhaul Fill Ca pacity w ith Torque Converter E mpty

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 .6 L (9.1 q t s .)

MANUAL TRANSAXLE

NV T350 . . . . . . . . . . . . . . . . . . . . . . 2.1 L (2.2 qts.)

Fig. 2 API Symbol

Fig. 3 NLGI Symbol

0 - 2 LUBRICATION AND MAINTENANCE JA

GENERAL INFORMATION (Continued)

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Replace air cleaner element. Replace spark plugs on 2.0L and 2.4L

engines.

37,500 Miles (60 000 km) or at 30 months

Change engine oil.

Replace engine oil f ilter on 2.0 liter a nd 2.4 literengines.


Change engine oil.

Replace engine oil f ilter on all engines.

I n sp e ct f r on t br a k e p a d s a n d r e a r br a k e l in in g s.

Adjust drive belt tension.

F lu sh a n d r e p la ce e n g in e co o la n t a t 36 m o n t h s,

regardless of mileage.


Change engine oil.


F lu sh a n d r e p la ce e n g in e co o la n t i f n o t d o n e a t

36 months, regardless of mileage.


Change engine oil.


Check and replace, if necessary***, thePCV valve.** L u br ica t e f r o n t a n d r e a r su sp e n sio n u p p e r ba l l

joints.

Replace drive belts.

Replace air cleaner element. Replace ignition cables on 2.0 liter and 2.4

liter engines. Replace spark plugs on 2.0L and 2.4L

engines.


Change engine oil.

Replace engine oil f ilter on 2.0 liter a nd 2.4 liter

engines.



Change engine oil. Replace engine oil f ilter on all engines.


F lu sh a n d r e p la ce e n g in e co o la n t i f i t h a s be e n

30,000 m iles (48 000 k m ) o r 24 m on t h s sin ce la st

change.


Change engine oil.


engines.

F lu sh a n d r e p la ce e n g in e co o la n t i f i t h a s be e n

30,000 m ile s (48 000 k m ) o r 24 m o n t h s sin ce la st

change.


Change engine oil.

Replace engine oil f ilter on all engines. Check and replace, if necessary***, the

PCV valve.** L u br ica t e f r o n t a n d r e a r su spe n sion u p pe r ba l l

joints.



Replace air cleaner air cleaner element. Replace spark plugs on 2.0L and 2.4L

engines.


Change engine oil.


100,000 Miles (160 000km)

Replace spark plugs and ignition cables on2.5L engines.

105,000 Miles (168 000 km)

Change engine oil.


Replace engine timing belt on 2.0 liter and2.4 liter California vehicles.

SCHEDULE B

3,000 Miles (5 000 km)

Change engine oil.


engines.

6,000 Miles (10 000 km)

Change engine oil


9,000 Miles (14 000 km)

Change engine oil.


12,000 Miles (19 000 km)

Change engine oil



15,000 Miles (24 000 km)

Change engine oil


engines.



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Ch a n g e a u t o m a t ic t r a n sa x le f lu id a n d f i l t e r .*

18,000 Miles (29 000 km)

Change engine oil


21,000 Miles (34 000 km)

Change engine oil.


engines.

24,000 Miles (38 000 km)

Change engine oil



27,000 Miles (43 000 km)

Change engine oil


30,000 Miles (48 000 km)

Change engine oil


Check and replace, if necessary, the PCVvalve.** L u br ica t e f r o n t a n d r e a r su sp e n sio n u p p e r ba l l

joints.


Replace air cleaner element. Replace spark plugs on 2.0L and 2.4L

engines. Ch a n g e a u t om a t ic t r a n sm ission f lu id a n d f i lt e r.*

33,000 Miles (53 000 km)

Change engine oil.

replace engine oil f ilter on 2.0 liter and 2.4 liter

engines.

36,000 Miles (58 000 km)

Change engine oil.


Flush and replace engine coolant .


39,000 Miles (62 000 km)

Change engine oil.


engines.

42,000 Miles (67 000 km)

Change engine oil.


45,000 Miles (72 000 km)

Change engine oil.


engines.


Ch a n g e a u t o m a t ic t r a n sa x le f lu id a n d f i l t e r .*

48,000 Miles (77 000 km)

Change engine oil. Replace engine oil f ilter on all engines.


51,000 Miles (82 000 km)

Change engine oil.


engines.

Flush and replace engine coolant .

54,000 Miles (86 000 km)

Change engine oil.


57,000 Miles (91 000 km)

Change engine oil.


engines.

60,000 Miles (96 000 km)

Change engine oil.


Check and replace, if necessary***, thePCV valve.** L u br ica t e f r o n t a n d r e a r su spe n sion u p pe r ba l l

joints.

Replace drive belts. Replace air cleaner element. Replace ignition cables on 2.0 liter and 2.4

liter engines. Replace spark plugs on 2.0 liter and 2.4

liter engines. Ch a n g e a u t o m a t ic t r a n sa x le f lu id a n d f i l t e r .*


63,000 Miles (101 000 km)

Change engine oil.


engines.

66,000 Miles (106 000 km)

Change engine oil.


69,000 Miles (110 000 km)

Change engine oil.


engines.



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72,000 Miles (115 000 km)

Change engine oil.



75,000 Miles (120 000 km)

Change engine oil. Replace engine oil f ilter on 2.0 liter a nd 2.4 liter

engines.


Replace the spark plugs and ignitioncables on 2.5 liter engines. Ch a n g e a u t o m a t ic t r a n sa x le f lu id a n d f i l t e r .*

78,000 Miles (125 000 km)

Change engine oil.


81,000 Miles (130 000 km)

Change engine oil. Replace engine oil f ilter on 2.0 liter a nd 2.4 liter

engines.

Flush and replace the engine coolant .

84,000 Miles (134 000 km)

Change engine oil.



87,000 Miles (139 000 km)

Change engine oil.

Re pla ce e n g ine s oi l f il t e r on 2.0 l it e r a n d 2.4

liter engines.

90,000 Miles (144 000 km)

Change engine oil.


Check and replace, if necessary***, thePCV valve.** L u br ica t e f r o n t a n d r e a r su sp e n sio n u p p e r ba l l

joints.


Replace air cleaner element. Replace spark plugs on 2.0 liter and 2.4

liter engines. Ch a n g e a u t o m a t ic t r a n sa x le f lu id a n d f i l t e r .*

93,000 Miles (149 000 km)

Change engine oil.


engines.

96,000 Miles (154 000 km)

Change engine oil.



99,000 Miles (158 000 km)

Change engine oil.


engines.

105,000 (168 000 km)

Change engine oil.


Replace the engine timing belt on 2.0 literand 2.5 liter engines.

NOTE: * Police, taxi, or delivery service usage and

trailer towing requires the more frequent transaxleservice indicated with a * in schedule - B. Performthese services if you usually operate your vehicleunder these conditions.

NOTE: **This maintenance is recommended byChrysler to the owner but is not required to main-tain the warranty on the PCV valve.

NOTE: ***This maintenance is not required if thePCV valve was previously replaced.



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JUMP STARTING, HOISTING AND TOWING

INDEX

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SERVICE PROCEDURES

HOISTING RECOMMENDATIONS . . . . . . . . . . . 8

JUMP STARTING PROCEDURE . . . . . . . . . . . . . 7

TOWING RECOMMENDATIONS . . . . . . . . . . . . . 8

SERVICE PROCEDURES

JUMP STARTING PROCEDURE

WARNING: REVIEW ALL SAFETY PRECAUTIONSAND WARNINGS IN GROUP 8A, BATTERY/START-ING/CHARGING SYSTEMS DIAGNOSTICS. DO NOTJUMP START A FROZEN BATTERY, PERSONAL

INJURY CAN RESULT. DO NOT JUMP START WHENMAINTENANCE FREE BATTERY INDICATOR DOT ISYELLOW OR BRIGHT COLOR. DO NOT JUMPSTART A VEHICLE WHEN THE BATTERY FLUID IS

BELOW THE TOP OF LEAD PLATES. DO NOTALLOW JUMPER CABLE CLAMPS TO TOUCHEACH OTHER WHEN CONNECTED TO A BOOSTERSOURCE. DO NOT USE OPEN FLAME NEAR BAT-

TERY. REMOVE METALLIC JEWELRY WORN ONHANDS OR WRISTS TO AVOID INJURY BY ACCI-DENTAL ARCING OF BATTERY CURRENT. WHENUSING A HIGH OUTPUT BOOSTING DEVICE, DONOT ALLOW BATTERY VOLTAGE TO EXCEED 16

VOLTS. REFER TO INSTRUCTIONS PROVIDEDWITH DEVICE BEING USED.

CAUTION: When using another vehicle as abooster, do not allow vehicles to touch. Electrical

systems can be damaged on either vehicle.

TO JUMP START A DISABLED VEHICLE:

(1) R a i s e h ood on d is a b le d v eh i cl e a n d v is u a l ly

inspect engine compartment for:

B at tery cable clamp condition, clean if n ecessary.

Frozen battery.

Yellow or bright color test indicator, if equipped. Low battery fluid level.

Generator drive belt condition and tension.

Fuel fumes or leakage, correct if necessary.

CAUTION: If the cause of starting problem on dis-abled vehicle is severe, damage to booster vehiclecharging system can result.

(2) Wh en u si ng a n ot h er v eh icl e a s a b oos t er

sou r ce , p a r k t h e boost e r veh icle w it h in ca ble r e a ch .

Turn off a ll a ccessories, set the parking brake, place

t h e a u t o m a t i c t r a n s m i s s i o n i n P A R K o r t h e m a n u a l

t r a n s m is s ion i n N E U TR AL a n d t u r n t h e i gn i t ion

OFF.

(3) On disa bled vehicle, place gear selector in pa rk

or n e u t r a l a n d se t p a r k br a k e . Tu r n of f a l l a cce sso-

ries.

(4) Connect jumper cables to booster battery. RED

clamp to posit ive terminal (+ ) . BLACK clamp to neg-

ative terminal (-). DO NOT allow clamps at opposite

en d of ca b l es t o t ou ch , el ect r i ca l a r c w i ll r es u lt .

Review all warnings in this procedure.

(5) On disabled vehicle, connect RED jumper cable

cl a m p t o p os it iv e (+ ) t er m in a l . C on n ect B L AC K

ju m p er ca ble cla m p t o e n g in e g r ou n d a s close t o t h e

ground cable at taching point as possible (Fig. 1).

( 6 ) S t a r t t h e e n g i n e i n t h e v e h i c l e w h i c h h a s t h e

b oos t er b a t t e r y, l et t h e e ng in e i dl e a f ew m i n ut e s,

t h en s t a r t t h e en gi ne i n t h e v eh icl e w i t h t h e d is -

ch a r g e d ba t t e r y .

CAUTION: Do not crank starter motor on disabled

vehicle for more than 15 seconds, starter will over-heat and could fail.

(7) Allow ba t t e r y in d isa bled veh icle t o ch a r g e t o

at least 12.4 volts (75% charge) before a t tempting to

st a r t e n g in e . I f e n g in e d o e s n o t st a r t w it h in 15 se c-

o n d s, s t o p cr a n k in g e n g in e a n d a l lo w st a r t e r t o co o l

(15 min.), before cranking again.

Fig. 1 Jumper Cable Clamp Connections

ENGINE GROUNDNEGATIVE JUMPER CABLEBATTERY NEGATIVE CABLEPOSITIVE JUMPER CABLEBATTERY POSITIVE CABLEBATTERYTEST INDICATOR


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DISCONNECT CABLE CLAM PS AS FOLLOWS:

D i s con n ect B L AC K ca b l e cl a m p f r om e ng in e

ground on disabled vehicle.

Wh en u si ng a B o os t er v eh icl e, d is con n ect

B L ACK ca ble cla m p f r o m ba t t e r y n e g a t ive t e r m in a l .

D iscon n e ct RED ca ble cla m p f r om ba t t e r y p osit ive

t e r m in a l . D iscon n e ct RED ca ble cla m p f r om ba t t e r y p osi-

tive terminal on disabled vehicle.

HOISTING RECOMM ENDATIONSRefer to Owners Manual provided with vehicle for

proper emergency jacking procedures.

WARNING: THE HOISTING AND JACK LIFTINGPOINTS PROVIDED ARE FOR A COMPLETE VEHI-

CLE. WHEN THE ENGINE OR REAR SUSPENSIONIS REMOVED FROM A VEHICLE, THE CENTER OFGRAVITY IS ALTERED MAKING SOME HOISTING

CONDITIONS UNSTABLE. PROPERLY SUPPORT ORSECURE VEHICLE TO HOISTING DEVICE WHENTHESE CONDITIONS EXIST.

CAUTION: Do not position hoisting device on sus-pension components, damage to vehicle can result.

TOWING RECOMM ENDATIONS

RECOMMENDED TOWING EQUIPMENT

To a v oi d d a m a g e t o b u mp er f a s ci a a n d a i r d a m s

use of a f lat bed towing device or wheel lif t (Fig. 3) is

recommended. When using a wheel lift towing device,

b e s u r e t h e u n l i f t e d e n d o f d i s a b l e d v e h i c l e h a s a tlea st 100 m m (4 in .) g r ou n d cle a r a n ce. I f m in im u m

g r ou n d cl ea r a n c e ca n n ot b e r ea c h ed , u s e a t ow i n g

dolly. I f a f lat bed device is used, the approach angle

should not exceed 15 degrees.

GROUND CLEARANCE

CAUTION: If vehicle is towed with wheelsremoved, install lug nuts to retain brake drums or

rotors.

A t ow e d veh icle sh o u ld be r a ised u n t i l t h e l i ft e d

w h eel s a r e a m in im u m 100 m m (4 i n. ) f rom t h eg rou n d. B e s ur e t h er e i s a t l ea s t 100 m m (4 i n. )

cl ea r a n c e b e t w een t h e t a i l p ip e a n d t h e g r ou n d . I f

n e ce ssa r y , r e m o ve t h e w h e e ls f r o m t h e l i f t e d e n d o f

t h e v eh icl e a n d l ow e r t h e v eh icl e cl os er t o t h e

g r o u n d , t o in cr e a se t h e g r o u n d cle a r a n ce a t t h e r e a r

of t h e v eh i cl e. I n s t a l l l u g n u t s on w h e el a t t a ch i ng

st u d s t o r e t a in br a k e d r u m s o r r o t o r s.

LOCKED VEHICLE TOWING

Wh en a l ock ed v eh i cl e m u s t b e t o w ed w i t h t h e

front wheels on the ground, use a towing dolly or flat

bed hauler.

FLAT TOWING WITH TOW BAR

3-speed automatic transaxle vehicles can be flat

towed at speeds not to exceed 40 km/h (25 mph) for

not more than 25 km (15 miles). The steering column

must be unlocked and gear selector in neutral.

5-sp ee d m a n u a l t r a n sa x le veh icles ca n be f la t

t o w e d a t a n y le g a l h ig h w a y sp e e d f o r e x t e n d e d d is-

ta nces. The gear selector must be in t he neutra l posi-

tion.Fig. 2 Hoisting And Jacking Points

DRIVE ON LIFT

FRAME CONTACT LIFT (SINGLE POST)

CHASSIS LIFT (DUAL POST)

OUTBOARD LIFT (DUAL POST)

FLOOR JACK

Fig. 3 Recommended Towing Equipment

WHEEL LIFTFLAT BED


SERVICE PROCEDURES (Continued)

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WARNINGS AND PRECAUTIONS

WARNING: DO NOT ALLOW TOWING ATTACH-

MENT DEVICES TO CONTACT THE FUEL TANK ORLINES, FUEL LEAK CAN RESULT. DO NOT LIFT ORTOW VEHICLE BY FRONT OR REAR BUMPER, ORBUMPER ENERGY ABSORBER UNITS. DO NOTVENTURE UNDER A LIFTED VEHICLE IF NOT SUP-

PORTED PROPERLY ON SAFETY STANDS. DO NOTALLOW PASSENGERS TO RIDE IN A TOWED VEHI-CLE. USE A SAFETY CHAIN THAT IS INDEPENDENTFROM THE TOWING ATTACHMENT DEVICE.

CAUTION: Do not damage brake lines, exhaustsystem, shock absorbers, sway bars, or any otherunder vehicle components when attaching towingdevice to vehicle. Do not attach towing device to

front or rear suspension components. Do notsecure vehicle to towing device by the use of frontor rear suspension or steering components.Remove or secure loose or protruding objects from

a damaged vehicle before towing. Refer to state andlocal rules and regulations before towing a vehicle.Do not allow weight of towed vehicle to bear onlower fascia, air dams, or spoilers.

FLAT BED TOWING TIE DOWNS

CAUTION: Do not tie vehicle down by attaching

chains or cables to suspension components orengine mounts, damage to vehicle can result.

J A veh icles ca n be t ie d t o a f la t bed d e vice u sin g

the reinforced loops located under the front and rear

bumpers on th e drivers side of the vehicle. There a re

also four reinforced elongated holes for T or R-hooks

lo ca t e d o n t h e bo t t o m o f t h e f r o n t f r a m e r a i l t o r q u e

b ox es b eh i nd t h e f r on t w h e el s a n d f or w a r d of t h e

r e a r w h e e ls in boa r d of t h e r ock er p a n e l w e ld se a m .

TOWINGFRONT WHEEL LIFT

Chrysler C orpora tion recommends t ha t a vehicle be

towed with the front end lifted, whenever possible. A

90 cm (36 in.) length of 4x4 wood beam can be placed

be t w e e n t h e w h e e l l i f t d e vice a n d t h e bo t t o m o f t h e

fascia to prevent damage to vehicle during the lift ing

op er a t io n . Th e bea m ca n r e m ove d a f t e r l if t in g t h e

front of the vehicle.

TOWINGREAR WHEEL LIFT

I f a ve h icle ca n n o t be t o w e d w it h t h e f r o n t w h e e ls

lifted, the rear wheels can be lifted provided the fol-lowing guide lines are observed.

CAUTION: Do not use steering column lock tosecure steering wheel during towing operation.

U n l ock s t ee ri n g col um n a n d s ecu r e s t eer i ng

w h e e l in st r a ig h t a h e a d p osit ion w it h a cla m p d e vice

designed for towing.

Place front wheels on a towing dolly.


SERVICE PROCEDURES (Continued)

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