hidrolie_celulose_bagaço
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Short Communication
Hydrolysis of cellulose derived from steam exploded bagasse by Penicillium
cellulases: Comparison with commercial cellulase
Rajkumar Singh a, A.J. Varma b, R. Seeta Laxman a,*, Mala Rao a,*
a Biochemical Sciences Division, National Chemical Laboratory, Pune 411008, Indiab Polymer Sciences and Engineering Division, National Chemical Laboratory, Pune 411008, India
a r t i c l e i n f o
Article history:
Received 15 May 2009
Received in revised form 20 July 2009
Accepted 21 July 2009
Available online 15 August 2009
Keywords:
Sugarcane bagasse
Penicillium cellulase
High b-glucosidase
Enzymatic hydrolysis
AccelleraseTM 1000
a b s t r a c t
A complete cellulase from Penicillium pinophilum was evaluated for the hydrolysis ofa-cellulose derivedfrom steam exploded sugarcane bagasse and other cellulosic substrates. a-Cellulose at 1% substrate con-centration was completely hydrolyzed by Penicillium cellulase within 3 h wherein at 10% the hydrolysis
was 100% within 24 h with an enzyme loading of 10 FPU/g. The hydrolysate yielded glucose as major end
product as analyzed by HPLC. Under similar conditions, hydrolysis of Sigmacell (microcrystalline cellu-
lose), CP-123 (pulverized cellulose powder) and ball milled Solka Floc were 42%, 56% and 52%, respec-
tively. Further the hydrolysis performance of Penicillium sp. cellulase is compared with Trichoderma
reesei cellulase (AccelleraseTM 1000) from Genencore. The kinetics of hydrolysis with respect to enzyme
and substrate concentration will be presented.
2009 Elsevier Ltd. All rights reserved.
1. Introduction
Lignocellulosic biomasses are considered as significant source
for the generation of sugar streams, organic products and fuel/eth-
anol. Cellulases, a group of enzymes which catalyze the hydrolysis
of cellulose are considered as a potential tool for industrial sac-
charification of biomass. Sugarcane bagasse a byproduct of sugar-
cane industry is the most abundant lignocellulosic feed stock in
India, second after Brazil, the largest producer with 27% of total
global production. Approximately 179 million tons of bagasse is
annually produced in India, cultivated on 4.3 million hectare area
with the yield of 41498.0 kg/hectare (Kapoor et al., 2006). Most
of the bagasse is burnt for generating power for boilers and is used
as a fuel directly by sugar industry (Pandey et al., 2000).
Within the context of production of fuels from biomass, pre-
treatment has come to denote as one of the processes necessary
to render cellulosic biomass susceptible to the action of cellulases.
Several pretreatment processes have been developed for the pre-
treatment of sugarcane bagasse including steam explosion, liquid
hot water process, acid hydrolysis, alkali pretreatment and wet
oxidation. Few reports are available on the steam explosion pro-
cess with minor modifications for the pretreatment of sugarcane
bagasse (Hendriks and Zeeman, 2009). In principle steam explosion
(SE) is one of the attractive pretreatment methods that can cause
disintegration of the material, thereby creating a large surface area
on which cellulase enzyme complex can act upon. Simultaneously
hemicellulose is separated during the steam explosion process
thereby improving the accessibility to the enzymes and enhance-
ment of the over all lignocellulose degradation (Wei et al., 2006).
In the current report, steam explosion a proprietary process devel-
oped at National Chemical Laboratory (NCL) is used as a pretreat-
ment procedure for sugar cane bagasse. The NCL process is based
on steam explosion of sugar cane bagasse to separate lignin, cellu-
lose and hemicellulose along with a relevant downstream process-
ing (patent application 1893 DEL 2007, 27th Aug) to yield pure
cellulose, lignin and hemicellulosic hydrolysate as the other
products.
Trichoderma sp. is an extensively studied organism for cellulase
production and hydrolysis of differently pretreated diverse ligno-
celluloses (Tabka et al., 2006). After screening for a large number
of cultures at NCL, a Penicillium strain has been selected as a source
of complete cellulase with high b-glucosidase activity. The present
paper reports the hydrolysis of cellulose derived from sugarcane
bagasse by steam explosion and other cellulosic substrates such
as CP-123, Sigmacell and Solka Floc by Penicillium cellulase. Further
the comparison of hydrolysis performance of Penicillium cellulase
with commercial cellulase (AccelleraseTM 1000) from genetically
modified Trichoderma reesei will also described. By virtue of the
high b-glucosidase activity in the Penicillium cellulase complex,
the hydrolysis yielded glucose as the major end product.
0960-8524/$ - see front matter 2009 Elsevier Ltd. All rights reserved.doi:10.1016/j.biortech.2009.07.060
* Corresponding authors. Tel.: +91 20 25902720; fax: +91 20 25902648 (R. Seeta
Laxman), tel.: +91 20 25902228 (M. Rao).
E-mail addresses: [email protected] (R. Seeta Laxman), [email protected] (M.
Rao).
Bioresource Technology 100 (2009) 66796681
Contents lists available at ScienceDirect
Bioresource Technology
j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / b i o r t e c h
http://dx.doi.org/10.1016/j.biortech.2009.07.060mailto:[email protected]:[email protected]://www.sciencedirect.com/science/journal/09608524http://www.elsevier.com/locate/biortechhttp://www.elsevier.com/locate/biortechhttp://www.sciencedirect.com/science/journal/09608524mailto:[email protected]:[email protected]://dx.doi.org/10.1016/j.biortech.2009.07.060 -
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2. Methods
2.1. Chemicals
All chemicals were of analytical grade. The following chemicals
were obtained from as follows: cellulose powder CP-123 (Pulver-
ized) was obtained from Schleicher and Schull GmbH, D-3354 Das-
sel, W. Germany. p-Nitro phenyl b-D glucoside (PNPG), carboxymethyl cellulose (CMC), 3,5-dinitrosalicylic acid (DNSA) and Sig-
macell were obtained from SigmaAldrich Co. St. Louis, MO, USA.
2.2. Preparation of sugarcane bagasse cellulose
NCL has developed a proprietary process for the extraction of
93% a-cellulose from sugarcane bagasse and the process is underpatenting (Varma A.J., 2007 Indian patent application 1893/DEL/
2007 dated 27th August 2007). Sugarcane bagasse was obtained
from Tamil Nadu Pulp and Paper Mills, Chennai, India. This bagasse
contains about 43% cellulose, 30% xylan, and 20% lignin, in addition
to some silica and other constituents. It was cut into small shreds
of 13 mm size and then pretreated with steam and alkali by a pro-
prietary process to remove the xylan, lignin, and other impurities.The cellulose thus obtained by this process contains a-cellulose(93%), b-cellulose (4.1%), c cellulose considered as hemicellulose(2.22%) and traces of lignin (0.18%).
2.3. Microorganism and culture media
Penicillium strain used in present study was maintained on Po-
tato Dextrose Agar (PDA). Enzyme production was carried out in
500 ml Erlenmeyer flask for 5 days on modified Mandels and We-
ber medium (Mandels and Weber, 1969) except that the levels of
ammonium sulphate and urea were five time higher and 2.5% cel-
lulose powder and 1% wheat bran were used as carbon source. The
culture filtrate was centrifuged at 7000 rpm and the clear superna-
tant obtained was used as the source of enzyme. In some cases, theculture filtrate was concentrated by ultrafiltration through PM-10
membrane (Amicon Corp.). The concentrated preparation had car-
boxyl methyl cellulase (CMCase)-130 U/ml, filter paper activity
(FPAase)-10 U/ml and p-nitro phenyl-b-glucosidase (PNPGase)-56
U/ml. AccelleraseTM 1000 from a genetically modified T. reesei
was a kind gift from Genencore USA and had carboxyl methyl cel-
lulase (CMCase)-3150 U/ml, filter paper activity (FPAase)-100 U/ml
and p-nitro phenyl-b-glucosidase (PNPGase)-450 U/ml.
2.4. Enzyme assays
Carboxyl methyl cellulase (CMCase) and filter paper activity
(FPAase) were measured according to standard procedure recom-
mended by Commission on Biotechnology, IUPAC (Ghose, 1987)p-nitro phenyl-b-glucosidase (PNPGase) was determined according
to (Ghose and Bisaria, 1987). One unit of enzymeactivity is defined
as the amount of enzyme required to liberate one lM of reducingsugar per minute under the assay conditions.
2.5. Cellulose hydrolysis
The hydrolysis ofa-cellulose derived from bagasse (after steamexplosion), pulverized cellulose (CP-123), microcrystalline cellu-
lose (Sigmacell), Solka Floc (ball milled for 8 h) were carried out
using Penicillium cellulase and commercial cellulase from Genen-
core (Accellerase) in 50 ml of stoppered flask in 10 ml reaction vol-
ume. About 1 g of cellulosic substrate was incubated with 5, 10 and
20 FPU of cellulase at 50 C in 10 ml of 50 mM sodium acetate buf-fer pH 4.8 under stationary condition. Hydrolysis was terminated
by boiling at 100 C for 5 min at the end of stipulatedtime intervals
and reducing sugar was assayed by dinitrosalicylic method. Extent
of hydrolysis was calculated and expressed as percentage based on
initial cellulose taken as 100%. The control experiments for hydro-
lysis including enzyme, substrate, reagent blanks and heat inacti-
vated enzyme have been carried out.
2.6. End product analysis by HPLC
The end products were analyzed by Waters HPLC system using
Waters Sugar Pack Column with a mobile phase of Milli Q water
with 100 lM EDTA and 200 lM CaCl2 with a flow rate of 0.4 ml/min.
3. Results and discussion
The Penicillium strain used in the present investigation was iso-
lated from soil sample collected near decaying wood and was iden-
tified as Penicillium pinophilum based on ITS sequence homology
(99%) (Unpublished data). The cellulases from Penicillium sp. show
a high ratio of filter paper activity to CMCase activity. At a given
units of filter paper activity, it is evident that CMCase activity of
Accellerase is double that of Penicillum enzyme with marginally
lower b-glucosidase. (Table 1). a-Cellulose was completely con-verted into soluble sugars forming a transparent solution within
3 h at 1% substrate concentration by Penicillium cellulase at 10
FPU/g (data not shown) suggesting that cellulose without lignin
can be hydrolyzed rapidly. The hydrolysis patterns of different cel-
lulosic substrates at 10% substrate concentration by cellulases from
Penicillium and commercial Accellerase enzyme is compared in Ta-
ble 2. It was observed that the percentage hydrolysis ofa-celluloseincreased with increased enzyme loading and with Penicillium en-
zyme, a maximum hydrolysis of 100% occurs at 10 FPU/g of sub-
strate in 48 h. In comparison, Accellerase enzyme showed 57%
hydrolysis which increased to 60% after 96 h. At lower enzyme
loadings of 5 FPU/g, hydrolysis by Penicillium cellulase and Accel-lerase reached maximum of 69.47% and 21.25%, respectively. How-
ever with increased enzyme loading (20FPU/g) a maximum
hydrolysis of 86% was obtained in 96 h by Accellerase.
The percentage hydrolysis of Solka Floc by Penicillium cellulase
and Accellerase enzyme were comparable at all enzyme concentra-
tions tested with a maximum saccharification of 59.96% and
52.39% at 96 h respectively. The hydrolysis pattern of CP-123 using
cellulase from Penicillium and Accellerase enzyme shows that the
rate of hydrolysis increased with increased enzyme concentration.
Maximum hydrolysis of 60.18% and 32.57% were obtained for Pen-
icillium cellulase and Accellerase enzyme at 20 FPU/g substrate in
96 h. The percentage hydrolysis of Sigmacell by Penicillium cellu-
lase and Accellerase cellulase was 48.38% and 27.51%, respectively
under similar experimental conditions with an enzyme substrateloading of 20 FPU/g.
The end product analysis of the hydrolysate obtained after sac-
charification of cellulose derived from bagasse shows glucose as
the major end product for both Penicillium cellulase (9.7%) and
Accellerase enzyme (8.5%) with traces of xylose (data not shown).
Table 1
Different components of cellulase complex ofPenicillium sp. and AccelleraseTM 1000.
IU/ml Penicillium AccelleraseTM 1000
FPU 5 10 20 5 10 20
CMC 65 130 260 157.5 315 630
PNPGase 28 56 112 22.5 45 90
The enzyme activities were determined by IUPAC method (Ghose, 1987; Ghose andBisaria, 1987) as described in Section 2.
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A number of lignocellulose pre-pretreatment technologies are
under intensive investigations on both laboratory and at pilot
plant scales (Wyman et al., 2005). Zhang et al. (2007) have pre-
treated pure cellulose and lignocellulosic materials using non-
volatile cellulose solvent (phosphoric acid). Pretreated Avicel
and a-cellulose were completely converted to soluble sugarswithin 3 h at 10 g/litre substrate concentration wherein for her-
baceous cellulose corn stower and Switch grass and hard wood
lignocellulosics the pretreated cellulosic samples were hydro-
lyzed to 9697% at 24 h using a mixture of commercial cellulase
(Genencore Spezyme) and b-glucosidases (Novozymes 188 b-glucosidases).
4. Conclusion
The present studies were carried out to investigate the hydroly-
sis of cellulose derived from bagasse by a steam explosion pretreat-
ment proprietary process developed at NCL and other pure
celluloses by Penicillium cellulase. It was also of interest to com-
pare its potential with commercially available cellulase (Acceller-
aseTM 1000) from Genencor.
AccelleraseTM 1000 is a cellulase blend product with a high b-
glucosidase, capable of hydrolyzing lignocellulosic biomass to
monosaccharides. The comparative studies using the Penicillium
cellulase and AccelleraseTM 1000 have shown that the saccharify-
ing potencies are comparable towards the treated substrates such
as steam exploded bagasse and ball milled cellulose powder. How-
ever in case of microcrystalline cellulose and untreated cellulose
powder (CP-123), the hydrolysis by Penicillium cellulase was much
superior to that of Accellerase. It has been also demonstrated that
the quantitative conversion of cellulose derived from steam ex-
ploded bagasse to major end product as glucose by using a single
enzyme preparation from P. pinophilum having high b-glucosidase
activity.
Acknowledgements
MR thanks Dr. Raj Lad and Dr. S. Bade, Genencore for the Accel-
lerase enzyme. Mr. Gyan Prakashs help in HPLC experiments is
thankfully acknowledged.
References
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Table 2
Enzymatic hydrolysis of cellulosic substrates by Penicillium sp. and Accellerase.
Time (h) Substrate Penicillium sp. (FPU/g) Accellerase (FPU/g)
5 10 20 5 10 20
16 a-Cellulose 51.72 75.23 98.99 13.83 39.05 58.64Solka Floc 20.86 28.72 43.82 18.32 27.22 41.71
CP-123 15.74 40.15 51.26 13.25 16.71 20.72
Sigmacell 23.87 36.31 42.77 6.72 11.03 23.44
24 a-Cellulose 60.29 86.67 100.00 15.28 45.95 66.01Solka Floc 25.55 33.46 52.07 23.32 30.21 45.22
CP-123 18.16 44.77 56.26 15.60 21.08 25.46
Sigmacell 26.49 39.76 45.58 8.51 13.12 25.46
48 a-Cellulose 67.28 98.99 100.00 20.15 56.90 77.42Solka Floc 28.48 37.27 55.07 25.05 32.82 48.03
CP-123 21.13 47.01 58.04 15.90 22.48 30.03
Sigmacell 25.89 40.39 46.39 9.13 13.45 26.07
72 a-Cellulose 68.36 100.00 100.00 20.33 58.21 85.70Solka Floc 30.09 39.09 58.02 26.72 35.55 49.86
CP-123 23.98 48.57 59.27 16.16 23.87 31.28
Sigmacell 26.94 41.34 47.61 10.08 13.91 26.96
96 a-Cellulose 69.47 100.00 100.00 21.25 60.38 86.45Solka Floc 32.07 40.19 59.96 29.02 37.66 52.39
CP-123 25.86 50.57 60.18 17.26 25.23 32.57
Sigmacell 27.49 43.15 48.38 11.16 14.52 27.51
Solka Floc (8 h ball milled), CP-123 (pulverized) and Sigmacell (microcrystalline).
R. Singh et al. / Bioresource Technology 100 (2009) 66796681 6681