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Features:

Heavy duty STEEL keyed & boltedconstruction.

Adjustable work heights Choose from three

different built-in height settings (2 increments).

Open work area Allows for through feed or

side feed of large parts.

Removable, oversized ground tool plate, dowel

pinned to press frame Provides precision

location of tool plate to press frame.

Press designed to accept 5 Bore NFPAstandard cylinders, Multi-Stage cylinders,

or optional Triple Rod Cylinders.

Optional External Mounted Non-Rotating

Feature.

Strokes from 1 to 6.

Easy to Assemble or can be ordered fully

assembled.

Finish All steel parts are Black Oxide

Plated, aluminum parts are Anodized.

Heavy DutyBench Top Presses

Heavy Duty Bench Top Press shown with 5Bore (3) Stage Multi-Stage Cylinder andMicro-Adjust precision stroke adjustment.

Heavy Duty Bench Top Press shown with 5Bore Single-Stage Triple Rod Cylinder andTooling Plate.

Model:BTP-502

Model:BTP-501(FOR SINGLE PISTONROD, 5 BORE,MF1 MOUNT

CYLINDERS)

(FOR TRA TRIPLEPISTON ROD, 5 BORE,MF1 MOUNT

CYLINDERS)

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CYLINDER SELECTION FORCE CHART

CYLINDER ROD DIA.

EXTEND FORCE

EFFECTIVE AREAEXTENDING

60 PSI 70 PSI 80 PSI

SINGLE STAGE19.635 1374

19.635 1374

1178

1178

1570

1570

(2) STAGE38.485 2693

37.785 2644

2309

2267

3078

3022

(3) STAGE57.334 4013

55.935 3915

3440

3356

4586

4474

(4) STAGE76.184 5332

74.085 5186

4571

4445

6094

5927

(5) STAGE95.034 6652

92.235 6456

1 ROD DIA.

1 3/8 ROD DIA.

1 ROD DIA.

1 3/8 ROD DIA.

1 ROD DIA.

1 3/8 ROD DIA.

1 ROD DIA.

1 3/8 ROD DIA.

1 ROD DIA.

1 3/8 ROD DIA.

5702

5533

7602

7379

3

BENCH TOP PRESS: TECHNICAL DATA

90 PSI 100 PSI

1767

1767

1963

1963

3463

3400

3848

3778

5160

5034

5733

5593

6856

6667

7618

7408

8553

8301

9503

9223

110 PSI 125 PSI

2160

2160

2454

2454

4233

4156

4810

4723

6306

6153

7166

6992

8380

8149

9523

9260

10453

10145

11879

11529

CYLINDER ROD DIA.

RETRACT FORCE

EFFECTIVE AREARETRACTING 60 PSI 70 PSI 80 PSI

SINGLE STAGE(OR MULTI-STAGE)

18.85 1319

18.15 1270

1131

1089

1508

1452

TRIPLE ROD 17.279 12091036 1382

1 ROD DIA.

1 3/8 ROD DIA.

1 ROD DIA.

90 PSI 100 PSI

1696

1633

1885

1815

1555 1728

110 PSI 125 PSI

2073

1996

2356

2268

1900 2160

PRESS FRAME CYLINDER SPEED CHART

CYLINDER CYCLES PER MINUTE

(1) STAGE-TA

(2) STAGE

(3) STAGE

(4) STAGE

(5) STAGE

263

141

125

91

77

Cylinder cycle rates can vary depending on air valve sizes, airlinediameter and length, type of fitting, and if quick exhaust dump-valves are used.

The Speed Chart represents how fast cylinders can cycle and buildpressure at each end of stroke (to simulate work being done). Tomaximize cylinder performance, all cycle tests were performed using5 Cv double solenoid valves, air hose, and quick-dump exhaust

valves.

PRESS FRAME DEFLECTION CHARTS

DEFLECTION(INCHES)

DEFLECTION(INCHES)

TOOL PLATE DEFLECTION

FORCE (lbs)

DEFLECTION

.016

.014

.012

.010

.008

.006

.004

.002

1000 2000 3000 4000 5000 6000 7000 8000 9000 10,000 11,000 12,000

C FRAME DEFLECTION

FORCE (lbs)

DEFLECTION

.016

.014

.012

.010

.008

.006

.004

.002

1000 2000 3000 4000 5000 6000 7000 8000 9000 10,000 11,000 12,00

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PRESS FRAME CYLINDER:Choose from Single Stage, Multi-Stage, Triple-Rod (Non-Rotating with Tool Plate), orTriple-Rod Multi-Stage Press Cylinders. Double rod end styles are available on all models.

SINGLE STAGE:

MULTI-STAGE:

TRIPLE ROD:

Basic single bore, double acting cylinder.

Multi-Stage cylinders are double acting and multiply the output force by supplyingair to multiple pistons. The MSEP multiplies the force on the extend stroke and uses only one piston

on the return stroke, saving air volume and operating costs. The MSEP/MSRP multiples the force inboth directions. Choose from 2 stage (2S), 3 stage (3S), 4 stage (4S), or 5 stage (5S) models.

A cylinder with three piston rods and a tooling plate as standard features. The 5square tooling plate distributes the cylinder force over a large work area. Standard features alsoinclude (4) -20 UNF tapped holes in the tooling plate that can be used to mount customer fixturesor tooling. Triple rod cylinders can be ordered as a single stage, or multi-stage (2S, 3S, 4S or 5S)models.

TAP MX3 5 1- - X - - - .

STROKE0 TO 6

MADE TO ORDER

STANDARD PORT POSITIONS @ 3 AND 7(BACK OF PRESS)

STANDARD CUSHION POSITIONS @ 1 AND5 (FRONT OF PRESS)

SPECIFY NON-STANDARD LOCATIONS

WHEN ORDERING

OPTIONSA / O

B**

BH**

BC**

MPR

MSOP

OS

TH

VS

AIR / OIL PISTON

URETHANE BUMPER BOTH ENDS

URETHANE BUMPER HEAD ONLY

URETHANE BUMPER CAP ONLY

MAGNETIC PISTON FOR SWITCHES

METALLIC ROD SCRAPER (BRASS)OPTIONAL PORT LOCATION

OVERSIZED ROD DIAMETER (1 3/8)

400 PSI HYDRAULIC, NON-SHOCK

VITON SEALS

CUSHIONS

H = HEAD CUSHIONPOSITION 1 STANDARD

SPECIFY FOR POSITIONS 2, 3 OR 4

(Example = H2)

C = CAP CUSHIONPOSITION 5 STANDARD

SPECIFY FOR POSITIONS 6, 7 OR 8(Example = C6)

SERIESTAP 250 PSI AIR

NFPA MOUNT BORE

STYLE

SINGLE ROD (LEAVE BLANK)D = DOUBLE ROD END

(REQUIRED FOR MA OPTION)

WB WEAR BAND ON PISTON

XX SPECIAL VARIATION (SPECIFY)

BSP, SAE PORTS (SPECIFY SIZE)

PORT & CUSHION POSITIONS

** BUMPERS ADD PER END TO CYLINDER LENGTH

MICRO-ADJUSTMA

MAB

MICRO-ADJUST

WITH NOISE DAMPENING

BUMPER INSTALLED

NON-CUSHION (LEAVE BLANK)

SINGLE STAGE: HOW TO ORDER

MM ROD DIAMETER

1 (STANDARD)

1 3/8 (OVERSIZE)

CP

STANDARD

Style 3 - Female

KK3 A

OPTIONAL

Style 1 - Male

KK1 A

Style 2 - Male

KK2 A

Style 4 - Male

KK4 A

Style 5 - Male

NO THREAD

-16

1-14

1 1/8

1 5/8

-16

1-14

1 1/8

1 5/8

7/8-14

1-12

1 1/8

1 5/8

1 1/8

1 5/8

1-14

1 3/8-12

SINGLE STAGE OR MULTI-STAGE ROD END STYLES & OPTIONS

Style 3 (KK3) Female Rod End is STANDARD

Other NFPA Styles can be specified

(See Chart).

Need a rod end not listed? NO PROBLEM! EachPiston Rod is made to order and does not delayshipment. Coarse (UNC) threads, Metric threads orjust plain rod ends are common. Thread lengths arealso made to order (Specify: A=Length).

NEED SOMETHING NOT LISTED?Just send us a sketch.In most cases, quotes are turned around in one day!

PIS TON ROD END STY LES

STYLE 3(STANDARD)

MM ROD DIA.

KK3 (STYLE 3)

CP

A

PRESSPLATE

STYLE 1 & 2

KK2(STYLE 2)

KK1(STYLE 1)

MM ROD DIA.

A CP

PRESSPLATE

STYLE 4

KK4(STYLE 4)

MM ROD DIA.

A CP

PRESSPLATE

STYLE 5(BLANK ROD END)

MM ROD DIA.

CP

PRESSPLATE

8

7

5

6

1

2

3

4

FRONT

OF PRESS

A =

C =

KK2

KK3

KK4

KK5

EXTENDED PISTON ROD THREAD (SPECIFY)

EXTENDED PISTON ROD (SPECIFY)

LARGE MALE ROD THREAD

FEMALE ROD THREAD (LEAVE BLANK)

STUDDED PISTON ROD (WITH KK3)

SMALL MALE ROD THREAD

FULL DIAMETER MALE ROD THREAD

BLANK ROD END

ROD STYLE END & MODIFICATIONS

KK3S

KK1

7/8

7/8

KK5

7

3

5

1

FRONT

OF PRESS

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How they work

Model MSEP Model MSEP/MSRP

Extension ANDRetraction-air

supplied to multiple

pistons

4 Stage Shown 2 Stage Shown

To Order, specify:

MSEP/MSRP(as model

number)

(Note: Overall lengthsare increased-

Extension-air

supplied to

multiple

pistons

I NL ET E XH AU ST E XH AU ST E XH AU ST E XH AU ST

EXTENDING STROKEINLET INLET

EXHAUST

EXTENDING STROKE

EXHAUST

RETRACTING STROKE

EXHAUST EXHAUST

INLET INLET

Retraction-air

supplied to

one piston

RETRACTING STROKE

EXHAUST INLETAIR DRAWN IN

TRAP MF1 5 1- - X - -X 2S .

STROKE0 TO 6

MADE TO ORDER

SERIESTRAP SINGLE STAGE, 200 PSI AIR

NFPA MOUNT BORE

STYLESINGLE ROD (LEAVE BLANK)

D = DOUBLE ROD END (SINGLE ROD AT CAP)(REQUIRED FOR MA OPTION)

OPTIONSB**

BH**

BC**

MPR

OP

TH

VS





OPTIONAL PORT LOCATION

400 PSI HYDRAULIC, NON-SHOCK

VITON SEALS



MICRO-ADJUSTMA

MAB

MICRO-ADJUST


BUMPER INSTALLED

CUSHIONS

H = HEAD CUSHIONPOSITION 2 STANDARD

SPECIFY FOR POSITIONS 1, OR 4

(Example = H2)

C = CAP CUSHION(TRP only)

POSITION 6 STANDARD

SPECIFY FOR POSITIONS 5, OR 8

(Example = C6)


TRIPLE-ROD: HOW TO ORDER(with Tool Plate)

STAGES

2S

3S

4S

5S

TWO

THREE

FOUR

FIVE

SINGLE STAGE(LEAVE BLANK)

TRAP-MSE MULTI-STAGE EXTEND, 125 PSI AIR

MSEP MX3 5 1- - X - - -X 2S

STROKE0 TO 6

MADE TO ORDER

OPTIONSB**

BH**

BC**

MPR*

MSOP

OS

VS





METALLIC ROD SCRAPER (BRASS)OPTIONAL PORT LOCATION

OVERSIZED ROD DIAMETER (1 3/8)

VITON SEALS

CUSHIONS

H = HEAD CUSHION

POSITION 1 STANDARDSPECIFY FOR POSITIONS 2, 3 OR 4

(Example = H2)

C = CAP CUSHION(MSEP/MSRP only)

POSITION 5 STANDARDSPECIFY FOR POSITIONS 6, 7 OR 8

(Example = C6)

SERIESMSEP 125 PSI AIR

or HYDRAULIC, NON-SHOCK

(HIGH FORCE EXTEND)

NFPA MOUNT BORE

STYLESINGLE ROD (LEAVE BLANK)

D = DOUBLE ROD END

(REQUIRED FOR MA OPTION)



A =

C =

KK3

EXTENDED PISTON ROD THREAD (SPECIFY)

EXTENDED PISTON ROD (SPECIFY)

FEMALE ROD THREAD (LEAVE BLANK)

STUDDED PISTON ROD (WITH KK3)

SMALL MALE ROD THREAD

** BUMPERS ADD PER END TO CYLINDER LENGTH*MPR ADD 7/8 TO CYLINDER LENGTH

ROD STYLE END & MODIFICATIONS

MICRO-ADJUSTMA

MAB

MICRO-ADJUST


BUMPER INSTALLED


MULTI-STAGE: HOW TO ORDER(2, 3, 4 & 5 Stage Models)

STAGES2S

3S

4S

5S

TWO

THREE

FOUR

FIVE

KK3S

KK1

KK2 LARGE MALE ROD THREAD

KK4

KK5

FULL DIAMETER MALE ROD THREAD

BLANK ROD END

MSEP

/ MSRP

125 PSI AIR

or HYDRAULIC, NON-SHOCK

(HIGH FORCE EXTEND AND

RETRACT)

** BUMPERS ADD PER END TO CYLINDER LENGTH

HEAD AND CAPCUSHION AVAILABLE

NOTE:Cap cushion not available on MSEP

5

STANDARD PORT POSITIONS @ 1 AND 5(BACK OF PRESS)

STANDARD CUSHION POSITIONS @ 2 AND 6(SIDE OF PRESS)

(NOTE: PORTS OR CUSHIONS AVAILABLE AT

POSITIONS 3 & 7, FRONT OF PRESS)

NOT

PORT & CUSHION POSITIONS

8

7

5

6

1

2

3

4

BACK

OF PRESS

7

3

5

1

FRONT

OF PRESS

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B

Urethane impact dampening bumpers, used when cylinderspeeds do not allow for standard cushions.

=Cap Bumper =Head Bumper =Head & Cap BumperBC BH B

(Note: Each bumper adds to cylinder length)

PRESS FRAME CYLINDER:OPTIONS

BC BH Bumpers

OVERSIZED ROD HAS 90% MORE COMPRESSIVE LOAD CAPACITYTHAN STANDARD ROD. ALSO INCREASES ROD BEARING AREA.

Recommended in applications that require press forces distributedover larger work areas.

OS

Aggressively scrapes the piston rod, removing foreign material

such as spatter, sprays and powders. (Brass construction)

MS Metallic Rod Scraper

Other Options AvailableShock AbsorberLonger Strokes

Hollow Piston Rods(Available on Double Rod models)

8 Bore TAP, MSEP 2S or 3S models - consultfactory for details

(Ready)

Transducers for Multi-StageCylinders (Balluff Back Pack)

Other Models Available

If the option you need isnt listed, just call TRD! We can accommodate most requests.

KK3S Studded KK3 Rod ThreadOffers highest fatigue resistance. A non-removable stud is inserted in a

KK3 (female rod end). Does not effect A Dim. (Rod thread length).

WB Wear Band(On Piston O.D.)Teflon composite material, provides a more durable, long life wearsurface without lubrication.

(Can be ordered with MPR or MPHOptions.)

Oversized Rod

Double rod end cylinders offer more rigidity than single pistonrod cylinders. The piston rod assembly is supported and guidedat each end of the cylinder with Teflon coated cast iron rodbearings.

Double rod end cylinders minimize piston rod end play.

D

(BH) (BC)

TRDs advanced cushion design features a unique, one pieceseal that is allowed to float in a precision machined groove.

Oversized flow paths molded in the

periphery of the seal provide full flow on the return strokewithout the use of ball checks.

This type of seal design provides consistent cushion performanceand maximum seal life.

H C=Head Cushion =Cap Cushion

H C Cushions

Double Rod

Magnetic Pistons are used in conjunction with Reed and Hall Effect(solid state) Switches.(See Catalog #TRDSW-1100 for switchinformation).

MPR MPH Magnetic Piston

MAGNETIC PISTON

LINEAR TRANSDUCER READY

Cylinder can be equipped ready to accept linear transducers(Bimba, Balluff, MTS, etc.), to provide actual position feedback

throughout the entire stroke.To order, specify Ready for (type of transducer) at end of modelnumber. (Note: TRD can furnish Bimba PFC transducers.Customer to provide and install all other types).

OVERSIZED PISTON ROD STANDARD PISTON ROD

1 3/8 1

INTERNAL MODELSAVAILABLE ONTAP SERIES ONLY

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MICRO-ADJUST SET-UP INSTRUCTIONS:

1) Set actuator to desired stroke2) Turn stop collar until it makes contact

with stop3) Tighten set screw4) Tighten jam nut for positive lock of stop

collar

Non-ExposedContact Surfaces

Rod Bushing Stop

Stop Collar

Optional Noise Dampening Urethane Bumper(Option - MAB)

Set Screw

Jam Nut

Delrin Plug

Stop Collar Retainer Bolt

Dual Lock System}

3.47 +2 X Stroke

1.75

+ Stroke

2.81 DIA.3/4 - 16 UNF Thread(.063 Stroke Adjustment Per Revolution)

A (This dimension is minimum withcylinder fully extended with 0.00 adjustment

.75(NO pinch point area)

TotallyRetracted( )

MA

*

*

Allows precise adjustment of cylinderextend stroke

Easy to read precision scale (.001calibration)

Enclosed, no pinch point design

Available on all cylinder models withD Double Rod End option

Up to 6 stroke and adjustment

Note: The adjustment range is throughout entire stroke.Consult factory for longer stroke requirements or

modifications not listed.

Micro-Adjust

PRESS FRAME CYLINDER:OPTIONS

NRE

The External Non-Rotating option prevents the piston rod(and any attached tooling) from rotating as the cylinder

cycles.Since the NRE bracket and guide rod are externallymounted, they can be added or removed for differentapplications. All press frames are made to accept this addon option.

For high torsional load applications, cylinders can beequipped with a twin guide rod internally (NR cylinderoption).

Consult factory for details.

External Non-Rotating

(NRE BRACKET)

3.3

.88

GUIDE ROD

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PRESS FRAME CYLINDER:DIMENSIONSTAP (SINGLE STAGE)

MSEP 2S (2 STAGE)

TOP

MIDDLE

BOTTOM

.88

6.00

15.00

8.69 (TOP)6.69 (MID)

4.69 (BOT.)

5.50 +2 X STROKE

17.38 (TOP)15.38 (MID)13.38 (BOT.)

2.50

2.75

12.00

5.50 SQ.

TOP

MIDDLE

BOTTOM

.88

6.00

15.00

8.69 (TOP)6.69 (MID)4.69 (BOT.)

5.125 +CYL. STROKE

17.38 (TOP)15.38 (MID)13.38 (B OT.)

2.50

2.75

12.00

5.50 SQ.

(2) NPT PORTS

(2) NPT PORTS

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PRESS FRAME CYLINDER:DIMENSIONSMSEP 3S (3 STAGE)

MSEP 4S (4 STAGE)

(2) NPT PORTS

TOP

MIDDLE

BOTTOM

.88

6.00

15.00

8.69 (TOP)6.69 (MID)4.69 (B OT.)

6.75 +3 X STROKE

17.38 (TOP)15.38 (MID)13.38 (BOT.)

2.50

2.75

12.00

5.50 SQ.

(2) NPT PORTS

TOP

MIDDLE

BOTTOM

.88

6.00

15.00

8.69 (TOP)6.69 (MID)4.69 (B OT.)

8.00 +4 X STROKE

17.38 (TOP)15.38 (MID)13.38 (BOT.)

2.50

2.75

12.00

5.50 SQ.

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PRESS FRAME CYLINDER:DIMENSIONSMSEP 5S (5 STAGE)

TRP (TRIPLE ROD)

TOP

MIDDLE

BOTTOM

.88

6.00

15.00

8.69 (TOP)6.69 (MID)

4.69 (BOT.)

9.25 +5 X STROKE

17.38 (TOP)

15.38 (MID)13.38 (BOT.)

2.50

2.75

12.00

5.50 SQ.

(2) NPT PORTS

TOP

MIDDLE

BOTTOM

.75

6.00

15.00

7.81 (TOP)5.81 (MID)3.81 (BOT.)

1.00

5.00 SQ.

5.00 SQ.

3.32 SQ.

(4) -20 X 1. DEEPTAPPED HOLES

TOOLING PLATE DETAIL

5.125 +CYL. STROKE

17.38 (TOP)15.38 (MID)13.38 (BOT.)

2.50

2.75

12.00

5.50 SQ.

(2) 3/8 NPT PORTS

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Worldwide Distribution means there is a Professional DistributorRepresentative nearby wherever you are ready to service your needs.

Ask Your Local Distributor About These Other Products:

TRD offers a complete range of custom solutions for youractuator needs.Here are a few examples of actuators developed for OEM applications:

11

2 Bore (Alum.)Custom 4 Bore (Steel)Custom 2-8 Bore (Steel)Spherical Brg. 1 Bore (Alum.)Custom

NFPA cylinders with continuous piston rod position sensing.

NFPA cylinders with Pneumatic Position Control System.

Can be used for measuring and gauging applications.

For applications requiring accurate of piston rodpositioning in bore sizes from 1 to 4.

Available from 1 to 8 Bore

control

Request Catalog TRD #PFLF-1004

NFPA Interchangeable Stainless Steel cylinders




Stainless Steel Non-Rotating cylinders

Stainless Steel Multi-Stage force multiplying cylinders

Stainless Steel Air/Oil Tanks and Stainless Steel Accessories

Request Catalog TRD #CAT-TRDSS-704

NFPA Aluminum cylinders

NFPA Aluminum Non-Rotating cylinders

NFPA Electroless Nickel Plated cylinders

Aluminum Multi-Stage force multiplying cylinders





Request Catalog TRD #CAT-TRD1-0104

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TRD BTP 0905 C i ht 2005 TRD M f t i I All Ri ht R d P i t d i th U S A

TRD DELIVERIES (F.O.B. Factory)

SERIES DELIVERY SCHEDULE

BTP (501 or 502 PRESS FRAME) . . . . . . . . . . . . . . . . . . . . . . . 2-3 DAYSTAP/TRAP (SINGLE STAGE PRESS CYLINDERS). . . . . . . . . . . . 2-3 DAYS

MSEP (MULTI-STAGE PRESS CYLINDERS). . . . . . . . . . . . . . . . 3-4 DAYSTRAP-MSE (TRIPLE ROD MULTI-STAGE CYLINDERS). . . . . . . 3-4 DAYS

STANDARD OPTIONS INCLUDED IN ABOVE DELIVERIES

RUSH SERVICES ARE AVAILABLE FOR ALL TRD PRODUCTS.CONTACT YOUR LOCAL TRD DISTRIBUTOR FOR DETAILS.

RUSH SERVICE

YOUR LOCAL DISTRIBUTOR IS:

10914 N. 2ND STREET MACHESNEY PARK, ILLINOIS 61115-1400

PHONE: (815) 654-7775 FAX: (815) 654-0690

WEBSITE: WWW.TRDMFG.COM E-MAIL: [email protected]

trd_btp

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