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*TM 55-1925-273-24&P-2

TECHNICAL MANUAL

FIELD AND SUSTAINMENT MAINTENANCE MANUALINCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST

FOR

INLAND AND COASTAL LARGE TUG (LT)

NSN 1925-01-509-7013 (EIC XAG)

MGANTHONY WAYNE

18

17

16

15

14

13

1514131211109

USARMY

LT - 803

*SUPERSEDURE NOTICE - This manual supersedes TM 55-1925-273-24&P-2, dated 30 November 2005, including all changes.

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY

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WARNING SUMMARY

This warning summary contains general safety warnings and hazardous materials warnings that must be understoodand applied during operation and maintenance of this vessel and its equipment. Failure to observe these precautions

could result in serious injury or death to personnel. Also included are explanations of safety and of hazardousmaterials used within the technical manual.

FIRST AID DATA

Although the 128 ft Large Tug is normally assigned a medic, first aid is still an important skill for all crewmembers.The ability to promptly administer first aid to another crewmember could mean the difference between life and deathfor that crewmember. First aid procedures for soldiers are contained in FM 4-25.11.

EXPLANATION OF SAFETY WARNING ICONS

EAR PROTECTION - Headphones over ears show that noise level will harm ears.

ELECTRICAL - Electrical wire to arm with electricity symbol running through human body shows thashock hazard is present.

ELECTRICAL - Electrical wire to hand with electricity symbol running through hand shows that shochazard is present.

FALLING PARTS - Arrow bouncing off human shoulder and head shows that falling parts present adanger to life or limb.

FLYING PARTICLES - Arrows bouncing off face shows that particles flying through the air will harmface.

FLYING PARTICLES - Arrows bouncing off face with face shield show that particles flying through theair will harm face.

HEAVY OBJECT - Human figure stooping over heavy object shows physical injury potential fromimproper lifting technique.

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WARNING SUMMARY - Continued

EXPLANATION OF SAFETY WARNING ICONS - Continued

HEAVY PARTS - Hand with heavy object on top shows that heavy parts can crush and harm.

HEAVY PARTS - Foot with heavy object on top shows that heavy parts can crush and harm.

HEAVY PARTS - Heavy object on human figure shows that heavy parts present a danger to life orlimb.

HEAVY PARTS - Heavy object pinning human figure against wall shows that heavy, moving partspresent a danger to life or limb.

HELMET PROTECTION - Arrow bouncing off head with helmet shows that falling parts present adanger.

HOT AREA - Hand over object radiating heat shows that part is hot and can burn.

LASER LIGHT - Laser light hazard symbol indicates extreme danger for eyes from laser beams andreflections.

MOVING PARTS - Human figure with arm caught between gears shows that the moving parts of theequipment present a danger to life or limb.

MOVING PARTS - Hand with fingers caught between gears shows that the moving parts of theequipment present a danger to life or limb.

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EXPLANATION OF SAFETY WARNING ICONS - Continued

MOVING PARTS - Hand with fingers caught between rollers shows that the moving parts of theequipment present a danger to life or limb.

SHARP OBJECT - Pointed object in hand shows that a sharp object presents a danger to limb.

SHARP OBJECT - Pointed object in hand shows that a sharp object presents a danger to limb.

SHARP OBJECT - Pointed object in foot shows that a sharp object presents a danger to limb.

SLICK FLOOR - Wavy line on floor with legs prone shows that slick floor presents a danger for falling

GENERAL SAFETY WARNINGS DESCRIPTION

WARNING

CONFINED SPACE ENTRY

Only properly trained personnel may enter confined spaces, or act as entry supervisors and/or attendants for those working in confined spaces. Before entering into a confined space,the space must be cleared for entry and a Confined Space Entry Permit must be secured. Allentry into confined spaces must be in accordance with the Organizational Confined SpaceEntry Standard Operating Procedure and FM 4-01.502. Entry into an uninspected confinedspace may result in death or serious injury to personnel.

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GENERAL SAFETY WARNINGS DESCRIPTION - Continued

WARNING

ELECTRICAL

Replace or repair components only after the affected circuit has been secured, lockedout, and tagged out IAW FM 4-01.502. Performing replacement or repair with the circuitenergized may result in serious injury or death.

Take great care when working around energized electrical equipment. Contact betweenunprotected body parts and electrical conductors can cause serious injury or death. Donot wear jewelry or other conductive items while servicing energized electrical equipment.Failure to comply with these precautions can cause serious injury or death.

WARNING

GALLEY NOISE HAZARD

All crewmembers working in the galley area must wear Army Hearing Protection Devices(HPDs) and ensure that the galley doors remain closed. Failure to comply could result ininjury.

WARNING

LIFTING OPERATIONS AND HEAVY LOADS

All personnel in the vicinity of lifting operations should wear appropriate safety equipmentincluding gloves, hard hat, and safety shoes. Death or serious injury can result from failureto heed this warning.

Heavy loads can crush. Do not allow any body parts to come under the load or betweenthe load and a stationary object. Death or serious injury can result.

Heavy loads can crush. Use a minimum of two crewmembers to lift and hold heavy loads.Do not allow any body parts to come under the load or between the load and a stationaryobject. Failure to comply can result in serious injury or death.

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GENERAL SAFETY WARNINGS DESCRIPTION - Continued

WARNING

LOCKING HARDWARE

Never reuse locking hardware. Reuse of locking hardware such as lockwashers, locking nuts,cotter pins, and lockwire can result in undetected loosening of fastening hardware causingcatastrophic component failure resulting in death, injury, or damage to equipment. Ensurethat all locking hardware is discarded upon removal and replaced with new.

WARNING

MACHINE GUN NOISE HAZARD

During M2 caliber 0.50 weapons firing, all personnel standing outside on deck must wearArmy Hearing Protection Devices (HPDs). Failure to comply with this warning could result inserious injury.

WARNING

PRESSURIZED LINES

Hydraulic hoses and lines may be under pressure. Relieve pressure by operating theappropriate control valve, if possible. Loosen fittings on hose lines slowly. Allow oil to runaround threads of fitting, releasing pressure before disconnecting fitting. Releasingpressurized oil suddenly may cause death or severe personal injury.

WARNING

ROTATING EQUIPMENT

Use extreme caution when working around rotating components. Do not allow hands or toolsto come in contact with the rotating components. Do not wear loose clothing, jewelry, oranything else which might become entangled in the rotating components. Failure to complycan result in death or serious injury.

WARNING

SAFETY HARNESS

Ensure that a safety harness is worn when inspecting antennas. Failure to comply could resultin injury or death.

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EXPLANATION OF HAZARDOUS MATERIALS ICONS AND DESCRIPTIONS

BIOLOGICAL - Abstract symbol bug shows that a material may contain bacteria or viruses that presenta danger to life or health.

CHEMICAL - Drops of liquid on hand shows that the material will cause burns or irritation to humanskin or tissue.

CRYOGENIC - Hand in block of ice shows that the material is extremely cold and can injure humanskin or tissue.

EXPLOSION - Rapidly expanding symbol shows that the material may explode if subjected to hightemperatures, sources of ignition, or high pressure.

EYE PROTECTION - Person with goggles shows that the material will injure the eyes.

FIRE - Flame shows that a material may ignite and cause burns.

POISON - Skull and crossbones shows that a material is poisonous or is a danger to life.

RADIATION - Three circular wedges shows that the material emits radioactive energy and can injurehuman tissue.

VAPOR - Human figure in a cloud shows that material vapors present a danger to life or health.

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HAZARDOUS MATERIALS DESCRIPTIONS

WARNING

BATTERIES

Batteries produce hydrogen gas. This gas is explosive. Keep the work area free ofsparks, open flame, and excessive heat. Take care to prevent conductive metal toolsfrom arcing between the positive and negative terminals. Failure to comply with theseprecautions can result in death or serious injury.

Batteries are filled with a sulfuric acid based electrolyte. This electrolyte is extremelycorrosive to human tissue and to many other materials. Chemical protective gloves,

goggles, faceshield, and an apron must be worn at all times when batteries are beingserviced. If electrolyte comes in contact with clothing or other material, wash theaffected area with large volumes of fresh water. If electrolyte comes in contact withthe skin, flush the area with large volumes of water. If the electrolyte comes in contactwith the eyes, flush them with large volumes of water. Continue flushing the affectedarea until medical assistance arrives. Failure to comply can result in death or seriousinjury.

WARNING

CHLORINE AND BROMINE STORAGE AND HANDLING

Chlorine and the Water Demineralizer Cartridge (NSN 4610-01-022-9970) which containsthe chemical Bromine may not be stored together. Both chemicals, Chlorine and Bromine,must follow the Federal HAZCOM standard (29 CFR 1910.1200) along with the MaterialSafety Data Sheet (MSDS) for each chemical. Failure to comply could result in injury or death.

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HAZARDOUS MATERIALS DESCRIPTIONS - Continued

WARNING

DIESEL FUEL

Fuel vapors are explosive. Fuel is flammable. Before fueling the tanks or transferringfuel, ensure that firefighting equipment is immediately available for use in case of fireemergency. Do not smoke or allow smoking, or any other open flame in the vicinityof the fueling operation. Wipe clean any fuel spillage and dispose of spilled fuel inaccordance with the appropriate local regulations. A fueling watch supervisor shallbe stationed to ensure compliance with fueling safety procedures. Failure to comply

can result in death or serious injury. Avoid prolonged exposure of the skin to diesel fuel. Chemical protective gloves and

goggles must be worn whenever handling diesel fuel or parts which are saturatedwith diesel fuel. Failure to comply can result in death or serious injury.

WARNING

GAYLORD VENTILATION AND FIRE SUPPRESSION SYSTEM

In the event that the Gaylord Ventilation and Fire Suppression system is activated andexposure to the fire suppressant occurs, all personnel exposed should immediately wash outthe eyes and shower to remove residual material. Failure to comply could result in injury ordeath.

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WARNING

HOT WORK AND GRINDING

Removing components by means of grinding or cutting produces hot, flying particles.These particles can cause serious injury to personnel. These hot particles can alsoignite fires in the work area and in adjacent spaces. During and after removal, thework area will be very hot. Wear protective goggles, gloves, and/or apron at all timesduring cutting and grinding operations. A fire watch must be posted whenevergrinding or cutting operations re taking place. Failure to comply with this warning canresult in serious injury or death to personnel.

Grinding, needling, and chipping operations produce high velocity flying debris whichcan become lodged in the skin or in the eyes. Grinding, needling, and chipping inconfined spaces can result in debris flying from unexpected directions. All personnelworking in the area must wear protective eyewear, gloves, and long sleeves whenperforming grinding, needling and chipping operations. Failure to comply can resultin death or serious injury to personnel.

Removing components by means of wire brushing produces flying particles. Theseparticles can cause serious injury to personnel. Protective goggles, gloves, and longsleeves must be worn at all times during wire brushing operations. Failure to complywith this warning can result in serious injury to personnel.

WARNING

WELDING

Unprotected exposure to arc welding rays can cause serious eye damage and radiation burnsto the skin. Never perform arc welding operations without using appropriate eye and skinprotection. Failure to comply can result in death or serious injury.

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WARNING

OILS AND CLEANING SOLVENT

Cleaning solvent is flammable and its vapor is potentially explosive. Do not usecleaning solvent in the vicinity of spark, open flame, or excessive heat. Do not usecleaning solvent in unventilated spaces. Failure to comply can result in death orserious injury.

Do not allow hydraulic fluid, engine oil, or cleaning solvents to come in contact withunprotected skin or eyes. Prolonged skin contact can cause illness or injury. Eye

contact can cause serious injury. Always wear chemical protective gloves andgoggles when handling hydraulic fluid, engine oil, and cleaning solvents. Failure tocomply can result in death or serious injury.

WARNING

RADIATION, RADIO ANTENNAS

Inspecting antennas with the INSA, radars, transceivers and receiver-transmitters turned onpresents a radiation hazard. Ensure all transceivers and receiver-transmitters are turned offprior to inspecting antennas. Ensure that the appropriate circuit breaker has been secured,locked out, and tagged out (WP0008) in accordance with FM 4-01.502. Failure to complycould result in injury or death.

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WARNING

SEWAGE

Sewage is a common mode of transmission for parasitic organisms that may havethe capability of causing communicable diseases. Chemical protective gloves and aprotective apron should be worn to help prevent contact with sewage. After comingin contact with sewage or contaminated equipment, be sure to clean yourself with adisinfectant soap. Avoid sewage contact with skin abrasions, punctures, cuts, andother open wounds. Wipe up and clean any spills and/or contaminated equipmentusing a disinfectant soap. Failure to comply can result in death or serious illness.

Toxic and flammable vapors are generated in the sewage system. Provide ventilationfrom outside source. Avoid open flames and prolonged breathing of fumes. Failureto comply can result in death or serious injury.

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LIST OF EFFECTIVE PAGES/WORK PACKAGES

NOTE: This manual supersedes TM 55-1925-273-24&P-2, dated 30 November 2005, including all changes. Zeroin the "Change No." column indicates an original page or work package.

Date of issue for the original manual is:Original 31 January 2013

TOTAL NUMBER OF VOLUMES IS 3, TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER

AND TOTAL NUMBER OF WORK PACKAGES IS 163, CONSISTING OF THE FOLLOW

Page/WP No. Change No.

VOLUME 2Front Cover (2 pages) 0Warning Summary (12 pages) 0

i-xxiv (24 pages) 0Chapter 5 Title Page 0WP 0083 (2 pages) 0WP 0084 (4 pages) 0WP 0085 (10 pages) 0WP 0086 (22 pages) 0WP 0087 (2 pages) 0WP 0088 (4 pages) 0WP 0089 (6 pages) 0WP 0090 (4 pages) 0WP 0091 (8 pages) 0WP 0092 (12 pages) 0WP 0093 (4 pages) 0

WP 0094 (6 pages) 0WP 0095 (6 pages) 0WP 0096 (6 pages) 0WP 0097 (6 pages) 0WP 0098 (8 pages) 0WP 0099 (2 pages) 0WP 0100 (2 pages) 0WP 0101 (4 pages) 0WP 0102 (4 pages) 0WP 0103 (6 pages) 0WP 0104 (6 pages) 0WP 0105 (4 pages) 0WP 0106 (2 pages) 0WP 0107 (6 pages) 0WP 0108 (6 pages) 0WP 0109 (4 pages) 0WP 0110 (4 pages) 0WP 0111 (10 pages) 0WP 0112 (4 pages) 0WP 0113 (4 pages) 0WP 0114 (4 pages) 0WP 0115 (4 pages) 0WP 0116 (12 pages) 0


WP 0117 (8 pages) 0WP 0118 (6 pages) 0WP 0119 (6 pages) 0WP 0120 (4 pages) 0

WP 0121 (10 pages) 0WP 0122 (4 pages) 0WP 0123 (6 pages) 0WP 0124 (8 pages) 0WP 0125 (6 pages) 0WP 0126 (16 pages) 0WP 0127 (8 pages) 0WP 0128 (20 pages) 0WP 0129 (4 pages) 0WP 0130 (4 pages) 0WP 0131 (4 pages) 0WP 0132 (4 pages) 0WP 0133 (4 pages) 0

WP 0134 (4 pages) 0WP 0135 (4 pages) 0WP 0136 (4 pages) 0WP 0137 (4 pages) 0WP 0138 (6 pages) 0WP 0139 (4 pages) 0WP 0140 (4 pages) 0WP 0141 (4 pages) 0WP 0142 (6 pages) 0WP 0143 (4 pages) 0WP 0144 (6 pages) 0WP 0145 (4 pages) 0WP 0146 (4 pages) 0WP 0147 (4 pages) 0WP 0148 (4 pages) 0WP 0149 (4 pages) 0WP 0150 (4 pages) 0WP 0151 (4 pages) 0WP 0152 (6 pages) 0WP 0153 (4 pages) 0WP 0154 (8 pages) 0WP 0155 (10 pages) 0WP 0156 (8 pages) 0

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LIST OF EFFECTIVE PAGES/WORK PACKAGES - Continued


WP 0157 (20 pages) 0WP 0158 (4 pages) 0


WP 0172 (4 pages) 0WP 0173 (4 pages) 0WP 0174 (8 pages) 0WP 0175 (16 pages) 0WP 0176 (2 pages) 0WP 0177 (8 pages) 0WP 0178 (4 pages) 0WP 0179 (14 pages) 0WP 0180 (4 pages) 0WP 0181 (12 pages) 0WP 0182 (4 pages) 0WP 0183 (4 pages) 0WP 0184 (4 pages) 0WP 0185 (6 pages) 0


WP 0199 (4 pages) 0WP 0200 (2 pages) 0WP 0201 (6 pages) 0


WP 0202 (10 pages) 0WP 0203 (6 pages) 0


WP 0217 (6 pages) 0WP 0218 (6 pages) 0WP 0219 (4 pages) 0WP 0220 (8 pages) 0WP 0221 (4 pages) 0WP 0222 (4 pages) 0WP 0223 (4 pages) 0WP 0224 (4 pages) 0WP 0225 (8 pages) 0WP 0226 (6 pages) 0WP 0227 (4 pages) 0WP 0228 (8 pages) 0WP 0229 (10 pages) 0WP 0230 (6 pages) 0


WP 0244 (6 pages) 0WP 0245 (4 pages) 0Back Cover 0

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HEADQUARTERS

DEPARTMENT OF THE ARMY

WASHINGTON, D.C., 31 JANUARY 2013

FIELD AND SUSTAINMENT MAINTENANCE MANUAL

INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST

FOR

INLAND AND COASTAL LARGE TUG (LT)

NSN 1925-01-509-7013 (EIC XAG)

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this publication. If you find any errors, or if you would like to recommend anyimprovements to the procedures in this publication, please let us know. The preferred method is to

submit your DA Form 2028 (Recommended Changes to Publications and Blank Forms) through theInternet on the TACOM Unique Logistics Support Applications (TULSA) Web site. The Internet addressis https://tulsa.tacom.army.mil. Access to all applications requires CAC authentication, and you must

complete the Access Request form the first time you use it. The DA Form 2028 is located under theTULSA Applications on the left-hand navigation bar. Fill out the form and click on SUBMIT. Using this

form on the TULSA Web site will enable us to respond more quickly to your comments and to bettermanage the DA Form 2028 program. You may also mail, e-mail, or fax your comments or DA Form

2028 directly to the U.S. Army TACOM Life Cycle Management Command. The postal mail addressis U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-MPP/ TECH PUBS,MS 727, 6501 E. 11 Mile Road, Warren, MI 48397-5000. The e-mail address is

[email protected]. The fax number is DSN 786-1856 or Commercial(586) 282-1856. A reply will be furnished to you.

*SUPERSEDURE NOTICE - This manual supersedes TM 55-1925-273-24&P-2, dated 30 November 2005, including all changes.

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

*TM 55-1925-273-24&P-2

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TECHNICAL MANUAL

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TABLE OF CONTENTS

Page NoWP Sequence No

Volume 2

Chapter 5 - FIELD MAINTENANCE INSTRUCTIONS FOR LT-800 SERIES

SERVICE UPON RECEIPT............................................................................................................... WP 0083

HULL STRUCTURE SERVICE.......................................................................................................... WP 0084

Figure 1. Deck Drain.................................................................................................................... 0084-2

PILOTHOUSE REPLACE.................................................................................................................. WP 0085

Table 1. Windshield Wipers and Motors...................................................................................... 0085-2

Figure 1. Windshield Wiper Motor............................................................................................... 0085-2

Figure 2. Windshield Wiper Motor Junction Box.......................................................................... 0085-3

Figure 3. Windshield Wiper Components (Exploded View)......................................................... 0085-4

Table 2. Heater Switch Circuit Breakers...................................................................................... 0085-6

Figure 4. Heater Switch Bank...................................................................................................... 0085-7

Figure 5. Heater Switch............................................................................................................... 0085-8

PILOTHOUSE REPAIR...................................................................................................................... WP 0086

Figure 1. 120 V Exterior Emergency Lighting Panel No. 2.......................................................... 0086-2

Figure 2. Wiper Blade.................................................................................................................. 0086-3

Figure 3. Toggle Latch................................................................................................................. 0086-4

Figure 4. 01 & 02 Level Reheater 120 V Fuse Box No. 1............................................................ 0086-5

Figure 5. Pilothouse Wing Console (Starboard Shown, Port Opposite Hand)............................. 0086-6

Figure 6. Pilothouse Wing Console Thermostat.......................................................................... 0086-8

Figure 7. Pilothouse Wing Console Heater................................................................................ 0086-11

Figure 8. Navigator's Seat......................................................................................................... 0086-12

Figure 9. General Alarm and Emergency Lighting Distribution Panel....................................... 0086-13

Figure 10. Pilothouse Console Illumination Light....................................................................... 0086-14

Figure 11. Pilothouse Alarm Panel............................................................................................ 0086-16

Figure 12. Pilothouse Alarm Panel (Back Side)......................................................................... 0086-17

Figure 13. LED........................................................................................................................... 0086-17

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TABLE OF CONTENTS - Continued

Page No.WP Sequence No.

Figure 14. Pilothouse Alarm Panel Pushbutton......................................................................... 0086-19

Figure 15. Pilothouse Alarm Panel Buzzer................................................................................ 0086-20

HYDRAULIC WATERTIGHT DOORS ADJUST................................................................................ WP 0087

Figure 1. Hydraulic Watertight Door............................................................................................ 0087-2

HYDRAULIC WATERTIGHT DOORS REPAIR................................................................................. WP 0088

Figure 1. Hydraulic Watertight Door............................................................................................ 0088-2

HYDRAULIC CYLINDER ASSEMBLY REPLACE............................................................................. WP 0089

Figure 1. Valve Assembly............................................................................................................ 0089-3

Figure 2. Hydraulic Cylinder........................................................................................................ 0089-5

HYDRAULIC CYLINDER ASSEMBLY REPAIR................................................................................ WP 0090

Figure 1. End View of Cylinder.................................................................................................... 0090-2

Figure 2. Cylinder Assembly........................................................................................................ 0090-3

CONTROL VALVE ASSEMBLY REPLACE....................................................................................... WP 0091

Figure 1. AMS 1 and AMS 2 Control Valve Assemblies.............................................................. 0091-3

Figure 2. Control Valve Assembly............................................................................................... 0091-4

Figure 3. Hydraulic Cylinder Vent................................................................................................ 0091-5

Figure 4. Control Valve Assembly Pressure Setting.................................................................... 0091-7

CONTROL VALVE ASSEMBLY REPAIR.......................................................................................... WP 0092

Figure 1. Remote Valve Assembly.............................................................................................. 0092-3

Figure 2. Single Check Valve...................................................................................................... 0092-5

Figure 3. Dual Relief Valve.......................................................................................................... 0092-7

Figure 4. Quad Check Valve........................................................................................................ 0092-9

Figure 5. Shuttle Valve.............................................................................................................. 0092-11

HAND PUMPS LOCAL/REMOTE REPLACE.................................................................................... WP 0093

Figure 1. Hydraulic Watertight Door System............................................................................... 0093-3

Figure 2. Hand Pump................................................................................................................... 0093-4

HAND PUMPS LOCAL/REMOTE REPAIR........................................................................................ WP 0094

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Figure 1. Local Hand Pump......................................................................................................... 0094-3

Figure 2. Remote Hand Pump..................................................................................................... 0094-4

WATERTIGHT DOORS REPAIR....................................................................................................... WP 0095

Figure 1. Watertight Door............................................................................................................ 0095-3

Figure 2. Watertight Door (Typical).............................................................................................. 0095-4

WATERTIGHT HATCHES REPAIR................................................................................................... WP 0096

Figure 1. Watertight Hatch........................................................................................................... 0096-2

Figure 2. Watertight Hatch........................................................................................................... 0096-4

WATERTIGHT SCUTTLES REPAIR................................................................................................. WP 0097

Figure 1. Watertight Scuttle......................................................................................................... 0097-3

Figure 2. Watertight Scuttle......................................................................................................... 0097-4

WATERTIGHT MANHOLES REPAIR................................................................................................ WP 0098

Figure 1. Manhole (Raised)......................................................................................................... 0098-3

Figure 2. Manhole (Flush)............................................................................................................ 0098-4

Figure 3. Raised Manhole Cover (Typical).................................................................................. 0098-5

Figure 4. Flush Manhole (Typical)............................................................................................... 0098-7

MAST SERVICE................................................................................................................................ WP 0099

MAST REPAIR................................................................................................................................... WP 0100

PORTLIGHT REPAIR........................................................................................................................ WP 0101

Figure 1. Window Cover and Glass Frame.................................................................................. 0101-2

ROTARY CLEAR-VIEW SCREEN REPLACE................................................................................... WP 0102

Figure 1. Clear-view Screen Control Box.................................................................................... 0102-2

Figure 2. Clear-view Screen........................................................................................................ 0102-3

ROTARY CLEAR-VIEW SCREEN REPAIR...................................................................................... WP 0103

Figure 1. Clear-view Screen Control Box.................................................................................... 0103-2

REDUCTION GEAR COOLING PUMP REPLACE............................................................................ WP 0104

Figure 1. Electrical Junction Box................................................................................................. 0104-2

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Figure 2. Reduction Gear Cooling Pump Assembly.................................................................... 0104-3

Figure 3. Reduction Gear Cooling Pump Assembly (Mounting Hardware)................................. 0104-4

REDUCTION GEAR COOLING PUMP REPAIR............................................................................... WP 0105

Figure 1. Reduction Gear Cooling Pump..................................................................................... 0105-3

PROPELLER INSPECT..................................................................................................................... WP 0106

KEEL COOLERS INSPECT............................................................................................................... WP 0107

Figure 1. Keel Cooler Piping........................................................................................................ 0107-3

FUEL SYSTEM VALVES REPLACE................................................................................................. WP 0108

Figure 1. Typical Threaded Ball Valve......................................................................................... 0108-3

Figure 2. Typical Two-Way Ball Valve......................................................................................... 0108-5

FUEL SYSTEM VALVES REPAIR..................................................................................................... WP 0109

Figure 1. Flanged Gate Valve...................................................................................................... 0109-3

FUEL OIL TRANSFER PUMP, PUMP END REPLACE..................................................................... WP 0110

Figure 1. Fuel Oil Transfer Pump................................................................................................ 0110-3

FUEL OIL TRANSFER PUMP, PUMP END REPAIR........................................................................ WP 0111

Figure 1. Fuel Oil Transfer Pump (Exploded View)..................................................................... 0111-4

Figure 2. Fuel Oil Transfer Pump................................................................................................ 0111-5

Figure 3. Rotor/Vane Orientation................................................................................................. 0111-6

Figure 4. Mechanical Seal........................................................................................................... 0111-7

Figure 5. Vane............................................................................................................................. 0111-8

FUEL OIL TRANSFER PUMP ELECTRIC MOTOR REPLACE........................................................ WP 0112


Figure 2. Coupling Guard............................................................................................................ 0112-3

Figure 3. Alignment of Pump Coupling Flange and Motor Coupling Flange................................ 0112-4

FUEL OIL FILTER/WATER SEPARATOR (ENGINES) SERVICE.................................................... WP 0113

Figure 1. Fuel Oil Filter/Water Separator..................................................................................... 0113-3

FUEL OIL FILTER/WATER SEPARATOR (ENGINES) REPAIR....................................................... WP 0114

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Figure 1. Fuel Oil Filter/Water Separator..................................................................................... 0114-3

ENGINE INTAKE/EXHAUST SYSTEM COMPONENTS REPLACE................................................. WP 0115

Figure 1. Air Box Drain Valve (Typical)........................................................................................ 0115-2

LUBE OIL SYSTEM VALVES REPLACE.......................................................................................... WP 0116

Figure 1. Typical Ball Valve (Flanged)......................................................................................... 0116-3

Figure 2. Typical Ball Valve (Threaded)...................................................................................... 0116-5

Figure 3. Typical Angle Hose Globe Valve (Flanged).................................................................. 0116-7

Figure 4. Typical Globe Stop Check Valve (Flanged).................................................................. 0116-9

Figure 5. Typical Swing Check Valve (Flanged)........................................................................ 0116-11

LUBE OIL SYSTEM VALVES REPAIR.............................................................................................. WP 0117

Figure 1. Flanged Ball Valve........................................................................................................ 0117-3

Figure 2. Flanged Globe Valve.................................................................................................... 0117-5

Figure 3. Flanged Check Valve................................................................................................... 0117-7

LUBE OIL TRANSFER PUMP REPLACE......................................................................................... WP 0118


Figure 2. Electric Motor................................................................................................................ 0118-3

Figure 3. Lube Oil Transfer Pump............................................................................................... 0118-4


LUBE OIL TRANSFER PUMP REPAIR............................................................................................. WP 0119

Figure 1. Lube Oil Transfer Pump............................................................................................... 0119-3

PRELUBRICATION OIL PUMP, PUMP END REPLACE................................................................... WP 0120

Figure 1. Main Engine Prelubrication Pump................................................................................ 0120-3

PRELUBRICATION OIL PUMP, PUMP END REPAIR...................................................................... WP 0121

Figure 1. Main Engine Prelubrication Pump (Exploded View)..................................................... 0121-4

Figure 2. Mechanical Seal........................................................................................................... 0121-6

Figure 3. Locknut Adjustment...................................................................................................... 0121-8

PRELUBRICATION OIL PUMP ELECTRIC MOTOR REPLACE...................................................... WP 0122

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ELECTRICAL POWER SYSTEM TEST............................................................................................ WP 0123

Table 1. Normal Power Interlocks................................................................................................ 0123-2

Figure 1. Main Switchboard......................................................................................................... 0123-3

Figure 2. Emergency Switchboard............................................................................................... 0123-4

Table 2. EDG Power Interlocks (No Feedback)........................................................................... 0123-4

Table 3. EDG Power, Interlocks (with Feedback)........................................................................ 0123-5

ELECTRICAL POWER SYSTEM ADJUST........................................................................................ WP 0124

Table 1. EDG Circuit Breaker Setting Information....................................................................... 0124-2

Figure 1. EDG Circuit Breaker Location...................................................................................... 0124-3

Table 2. SSDG 1 and SSDG 2 Circuit Breaker Setting Information............................................ 0124-4

Figure 2. SSDG 1 and SSDG 2 Circuit Breaker Location............................................................ 0124-5

Table 3. Shore Power Circuit Breaker Setting Information.......................................................... 0124-6

Figure 3. Shore Power Circuit Breaker Location......................................................................... 0124-7

ELECTRICAL POWER SYSTEM REPAIR........................................................................................ WP 0125

Figure 1. Shore Power Receptacle.............................................................................................. 0125-3

Figure 2. Shore Power Cable Connector..................................................................................... 0125-5

MAIN SWITCHBOARD REPLACE.................................................................................................... WP 0126

Figure 1. Main Switchboard Top Left Panel................................................................................. 0126-3

Figure 2. Main Switchboard Top Left Aft Panel (Rear)................................................................ 0126-5

Figure 3. Main Switchboard Middle Left Panel............................................................................ 0126-7

Figure 4. Main Switchboard Top Center Panel............................................................................ 0126-9

Figure 5. Main Switchboard, Top Center Panel (Rear).............................................................. 0126-11

Figure 6. Main Switchboard Bottom Center Panel..................................................................... 0126-15

MAIN SWITCHBOARD REPAIR........................................................................................................ WP 0127

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Figure 1. Main Switchboard......................................................................................................... 0127-3

Figure 2. Main Switchboard Back Panel Layout.......................................................................... 0127-5

EMERGENCY SWITCHBOARD REPAIR.......................................................................................... WP 0128

Figure 1. Emergency Switchboard Top Panel............................................................................. 0128-3

Figure 2. Emergency Switchboard Middle Panel......................................................................... 0128-7

Figure 3. Emergency Switchboard Back Panel Layout.............................................................. 0128-10

Figure 4. Emergency Switchboard............................................................................................. 0128-13

Figure 5. Bus Tie Circuit Breaker............................................................................................... 0128-14

Figure 6. Bus Tie Circuit Breaker Bus Bar and Wire Connections............................................ 0128-15

Figure 7. SSDG 1, SSDG 2, and EDG Circuit Breaker Front Panel (Typical)........................... 0128-17

Figure 8. EDG Circuit Breaker................................................................................................... 0128-18

DISTRIBUTION AND FUSE PANELS (TYPICAL) REPLACE........................................................... WP 0129

Figure 1. Load Center.................................................................................................................. 0129-2

LIGHTING FIXTURE JUNCTION BOX (TYPICAL) REPAIR............................................................. WP 0130

Figure 1. Junction Box Lighting................................................................................................... 0130-3

LIGHTING FIXTURE BRACKET (TYPICAL) REPAIR....................................................................... WP 0131

Figure 1. Lighting Fixture Bracket................................................................................................ 0131-3

RECESSED FLUORESCENT FIXTURE REPLACE......................................................................... WP 0132

Figure 1. Fluorescent Fixture (Recessed)................................................................................... 0132-2

SURFACE MOUNT FLUORESCENT LIGHT REPLACE................................................................... WP 0133

Figure 1. Fluorescent Light, Surface Mount................................................................................. 0133-2

WATERTIGHT INCANDESCENT EXPLOSION PROOF (TYPICAL) LIGHTING FIXTUREREPAIR.................................................................................................................................. .. WP 0134

Figure 1. Explosion Proof Lighting Fixture................................................................................... 0134-2

FLOODLIGHTS REPLACE................................................................................................................ WP 0135

Figure 1. Metal Halide Floodlight................................................................................................. 0135-3

FLOODLIGHTS REPAIR................................................................................................................... WP 0136

Figure 1. Metal Halide Floodlight................................................................................................. 0136-3

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0270 MOTOR CONTROLLER: REDUCTION GEAR COOLING PUMP; SEWAGE DISCHARGE

PUMP 1 & 2; LUBE OIL TRANSFER PUMP; POTABLE WATER PUMP 1 & 2; GALLEYSUPPLY FAN; GALLEY EXHAUST FAN; SANITARY SPACE EXHAUST FAN; CREW

MESS FAN COIL UNIT; 01, 02, 03 LEVELS FAN COIL UNIT; AIR COMPRESSOR 1 & 2;

FUEL OIL TRANSFER PUMP; AFFF PUMP REPLACE.......................................................... WP 0137

0271 Figure 1. Motor Controller Type 1 (Typical) ..................................................................................0137-3

0272 MOTOR CONTROLLER: REDUCTION GEAR COOLING PUMP; SEWAGE DISCHARGE

PUMP 1 & 2; LUBE OIL TRANSFER PUMP; POTABLE WATER PUMP 1 & 2; GALLEY

SUPPLY FAN; GALLEY EXHAUST FAN; SANITARY SPACE EXHAUST FAN; CREW

MESS FAN COIL UNIT; 01, 02, 03 LEVELS FAN COIL UNIT; AIR COMPRESSOR 1 & 2;

FUEL OIL TRANSFER PUMP; AFFF PUMP REPAIR............................................................... WP 0138


0274 MOTOR CONTROLLER: LUBE OIL PRIMING PUMP 1 & 2 REPLACE ........................................... WP 0139


0276 Figure 2. Motor Controller Type 6 Cover Removed...................................................................0139-3

0277 MOTOR CONTROLLER: LUBE OIL PRIMING PUMP 1 & 2 REPAIR............................................... . WP 0140


0279 Figure 2. Motor Controller Type 6 Cover Removed ...................................................................0140-3

0280 MOTOR CONTROLLER: AMS 1 & 2 SUPPLY FAN; BOATSWAINS STORE ROOM SUPPLY

FAN; ARMS LOCKER EXHAUST FAN; ENGINE ROOM SUPPLY FAN 1 & 2; ENGINEROOM EXHAUST FAN 1 & 2 REPLACE.................................................................................. WP 0141


0282 MOTOR CONTROLLER: AMS 1 & 2 SUPPLY FAN; BOATSWAINS STORE ROOM SUPPLY

FAN; ARMS LOCKER EXHAUST FAN; ENGINE ROOM SUPPLY FAN 1 & 2; ENGINE

ROOM EXHAUST FAN 1 & 2 REPAIR...................................................................................... WP 0142

0283 Figure 1. Motor Controller Type 2 (Typical)...................................................................................0142-3

0284 MOTOR CONTROLLER: BILGE & BALLAST PUMP 1 & 2; FIRE & GENERAL SERVICE

EMERGENCY PUMP #1 & #2 REPLACE ................................................................................ WP 0143

0285 Figure 1. Type 3 Motor Controller .................................................................................................0143-3

0286 MOTOR CONTROLLER: BILGE & BALLAST PUMP 1 & 2; FIRE & GENERAL SERVICE

EMERGENCY PUMP #1 & #2 REPAIR ................................................................................... WP 0144

0287 Figure 1. MotorController Type 3 (Typical) ..................................................................................0144-3

0288 MOTOR CONTROLLER: HOT POTABLE WATER RECIRCULATING PUMP REPLACE................ WP 0145


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Figure 1. Type 4 Motor Controller................................................................................................ 0145-3

MOTOR CONTROLLER: HOT POTABLE WATER RECIRCULATING PUMP REPAIR................... WP 0146

Figure 1. Motor Controller Type 4................................................................................................ 0146-3

MOTOR CONTROLLER: WELD HOOD EXHAUST FAN REPLACE................................................ WP 0147

Figure 1. Motor Controller Type 5 (Typical)................................................................................. 0147-2

Figure 2. Interior of Motor Controller Type 5................................................................................ 0147-3

MOTOR CONTROLLER: WELD HOOD EXHAUST FAN REPAIR................................................... WP 0148

Figure 1. Motor Controller Type 5 (Typical)................................................................................. 0148-2

BATTERY POWER SUPPLY SYSTEM TEST................................................................................... WP 0149

Figure 1. Batteries and Refractometer......................................................................................... 0149-3

BATTERY POWER SUPPLY SYSTEM SERVICE............................................................................ WP 0150

Figure 1. Battery Bank Power Supply System............................................................................. 0150-4

BATTERY POWER SUPPLY SYSTEM REPLACE........................................................................... WP 0151

Figure 1. Battery.......................................................................................................................... 0151-2

Figure 2. Battery, Power Supply System..................................................................................... 0151-4

BATTERY POWER SUPPLY SYSTEM REPAIR............................................................................... WP 0152

Figure 1. Battery.......................................................................................................................... 0152-3

Figure 2. Battery Bank................................................................................................................. 0152-3

Figure 3. Battery Box Fan............................................................................................................ 0152-5

BATTERY CHARGER REPLACE...................................................................................................... WP 0153

Figure 1. Battery Charger............................................................................................................ 0153-2

Figure 2. Battery Charger Internal Components.......................................................................... 0153-3

BATTERY CHARGER REPAIR......................................................................................................... WP 0154



Figure 3. Typical Wire Terminal................................................................................................... 0154-5


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SEARCHLIGHTS SERVICE.............................................................................................................. WP 0155

Figure 1. Searchlight Lamp.......................................................................................................... 0155-3

Table 1. Lubrication Points (Refer to Figure 2)............................................................................ 0155-4

Figure 2. Searchlight.................................................................................................................... 0155-5

Figure 3. Searchlight.................................................................................................................... 0155-7

Figure 4. Lamp Starter................................................................................................................. 0155-8

SEARCHLIGHTS REPLACE............................................................................................................. WP 0156

Figure 1. 500 W Xenon Searchlight............................................................................................. 0156-3

Figure 2. 500 W Xenon Searchlight Rear Cover Removed......................................................... 0156-5

Figure 3. Searchlight Base Assembly.......................................................................................... 0156-7

SEARCHLIGHTS REPAIR................................................................................................................. WP 0157

Figure 1. Searchlight Lamp.......................................................................................................... 0157-3

Figure 2. 500 W Xenon Searchlight............................................................................................. 0157-4

Figure 3. Searchlight Side View................................................................................................... 0157-5

Figure 4. 500 W Xenon Searchlight Rear Cover Removed......................................................... 0157-6

Figure 5. Searchlight Base Assembly.......................................................................................... 0157-9

Figure 6. Searchlight Lamp Starter Assembly........................................................................... 0157-12

Figure 7. Searchlight Control Station......................................................................................... 0157-14

SEARCHLIGHT POWER SUPPLY TEST.......................................................................................... WP 0158

Figure 1. Exterior Searchlight Power Supply............................................................................... 0158-2

Figure 2. Interior Searchlight Power Supply................................................................................ 0158-3

SEARCHLIGHT POWER SUPPLY REPLACE.................................................................................. WP 0159

Figure 1. Searchlight Power Supply (External)............................................................................ 0159-3

Figure 2. Searchlight Power Supply (Internal)............................................................................. 0159-4

SEARCHLIGHT POWER SUPPLY REPAIR..................................................................................... WP 0160

Figure 1. Searchlight Power Supply............................................................................................ 0160-3

Figure 2. Searchlight Power Supply Internal Door Components................................................. 0160-4

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Figure 3. Searchlight Power Supply Internal Components.......................................................... 0160-9

NAVIGATION LIGHTS (RUNNING LIGHTS) REPLACE................................................................... WP 0161

Figure 1. Navigation Light (Single Lens)...................................................................................... 0161-3

NAVIGATION LIGHTS (RUNNING LIGHTS) REPAIR...................................................................... WP 0162

Figure 1. Navigation Light (Single Lens)...................................................................................... 0162-3

Figure 2. Navigation Light (Double Lens).................................................................................... 0162-5

YARDARM BLINKER LIGHT AND KEY REPLACE........................................................................... WP 0163

Figure 1. Yardarm Blinker Light................................................................................................... 0163-3

Figure 2. Yardarm Blinker Key..................................................................................................... 0163-4

Figure 3. Blinker Key Wiring........................................................................................................ 0163-5

YARDARM BLINKER LIGHT AND KEY REPAIR.............................................................................. WP 0164

Figure 1. Yardarm Light............................................................................................................... 0164-2

NAVIGATION LIGHTING PANEL REPLACE.................................................................................... WP 0165

Figure 1. Navigation Lighting Panel............................................................................................. 0165-3

Figure 2. Internal Components of the Navigation Lighting Panel................................................ 0165-4

NAVIGATION LIGHTING PANEL REPAIR........................................................................................ WP 0166



Figure 3. Navigation Lighting Panel (OPEN)............................................................................... 0166-5

GENERAL ALARM SYSTEM REPLACE........................................................................................... WP 0167

Figure 1. General Alarm Bell Assembly....................................................................................... 0167-3

Figure 2. Bell Assembly............................................................................................................... 0167-4

Figure 3. Contactor Switch Cover................................................................................................ 0167-6

Figure 4. Contactor Terminal....................................................................................................... 0167-7

ROTATING BEACON REPLACE....................................................................................................... WP 0168

Figure 1. General Alarm Rotating Beacon................................................................................... 0168-3

ROTATING BEACON REPAIR.......................................................................................................... WP 0169

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Figure 1. General Alarm Rotating Beacon................................................................................... 0169-3

BATTERY CHARGER REPLACE...................................................................................................... WP 0170

Table 1. Battery Charger Lock Out and Tag Out Guide.............................................................. 0170-1



BATTERY CHARGER REPAIR......................................................................................................... WP 0171

Figure 1. Typical Wire Terminal................................................................................................... 0171-2


Figure 3. Battery Charger Front Cover........................................................................................ 0171-6

Figure 4. Ammeter and Circuit Breaker....................................................................................... 0171-7

BATTERY BANK SERVICE............................................................................................................... WP 0172

Figure 1. Battery Bank Power Supply System............................................................................. 0172-4

BATTERY BANK REPLACE.............................................................................................................. WP 0173

Figure 1. Battery.......................................................................................................................... 0173-2

Figure 2. Battery Power Supply System...................................................................................... 0173-3

SIGNAL HORN REPLACE................................................................................................................. WP 0174

Figure 1. Signal Horn................................................................................................................... 0174-3

Figure 2. Signal Horn Power Supply............................................................................................ 0174-4

Figure 3. Oscillator....................................................................................................................... 0174-6

Figure 4. Timer............................................................................................................................ 0174-7

ALARM SYSTEM, ARMS STORAGE AND RADIO ROOM REPAIR................................................ WP 0175

Figure 1. Alarm Panel Components (Exterior View).................................................................... 0175-3

Figure 2. Alarm Panel Components (Internal View).................................................................... 0175-5

Figure 3. Thermostat Assembly................................................................................................... 0175-9

Figure 4. Arms Locker Water Switch Assembly......................................................................... 0175-11

Figure 5. Rotary Snap Switch Assembly................................................................................... 0175-12

Figure 6. Door Alarm Switch Assembly..................................................................................... 0175-13

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Figure 7. Alarm Panel Assembly............................................................................................... 0175-15

INTERIOR COMMUNICATIONS REPLACE...................................................................................... WP 0176

Figure 1. Public Address System Amplifier.................................................................................. 0176-2

INTERIOR COMMUNICATIONS REPAIR......................................................................................... WP 0177

Figure 1. Volume Control Box...................................................................................................... 0177-3

Figure 2. Interior/Exterior Loudspeaker Depiction (Typical)........................................................ 0177-5

Figure 3. Electrical Wiring Terminal Depiction (Typical).............................................................. 0177-7

SOUND POWERED TELEPHONES REPLACE................................................................................ WP 0178

Figure 1. Sound Powered Telephone - Handset (Typical)........................................................... 0178-2

Figure 2. Sound Powered Telephone - Headset-Chestset (Typical)........................................... 0178-3

SOUND POWERED TELEPHONES REPAIR................................................................................... WP 0179

Figure 1. Sound Powered Telephone MWT-246J....................................................................... 0179-2

Figure 2. Sound Powered Telephone SW-23J............................................................................ 0179-5

Figure 3. Sound Powered Telephone SWLR-243J...................................................................... 0179-7

Figure 4. Sound Powered Telephone SW-243J........................................................................ 0179-11

Figure 5. Sound Powered Telephone Wiring (Typical).............................................................. 0179-13

INTERCOMMUNICATION SYSTEM REPLACE................................................................................ WP 0180

Figure 1. Intercommunication Station (Typical)........................................................................... 0180-2

INTERCOMMUNICATION SYSTEM REPAIR................................................................................... WP 0181

Figure 1. Intercommunication Station (Front View)..................................................................... 0181-2

Figure 2. Intercommunication Station (Rear View)...................................................................... 0181-4

Figure 3. Intercommunication Station (Front View)..................................................................... 0181-6

Figure 4. Intercommunication Station (Top View Inside of Faceplate)........................................ 0181-9

Figure 5. Intercommunication Station (Bottom View)................................................................ 0181-11

ENGINE ORDER TELEGRAPH (EOT) REPLACE............................................................................ WP 0182

Figure 1. EOT Panel Removed.................................................................................................... 0182-3

ENGINE ORDER TELEGRAPH (EOT) REPAIR............................................................................... WP 0183

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Figure 1. Engine Order Telegraph (EOT) Panel Repair (Typical)................................................ 0183-3

TANK LEVEL INDICATOR (TLI) INSPECT....................................................................................... WP 0184

Figure 1. 11 Channel TLI Control Panel...................................................................................... 0184-3

Figure 2. 7 Channel TLI Control Panel........................................................................................ 0184-3

Figure 3. TLI Remote Indicator.................................................................................................... 0184-4

Figure 4. Control Module Circuit Card......................................................................................... 0184-4

TANK LEVEL INDICATOR (TLI) TEST.............................................................................................. WP 0185





TANK LEVEL INDICATOR (TLI) ADJUST......................................................................................... WP 0186





Figure 5. Float Simulator............................................................................................................. 0186-6

TANK LEVEL INDICATOR (TLI) CALIBRATE................................................................................... WP 0187



Figure 3. TLI Remote Receiver Module....................................................................................... 0187-3


TANK LEVEL INDICATOR (TLI) REPLACE...................................................................................... WP 0188

Figure 1. Tank Level Indicator Panel........................................................................................... 0188-3

Figure 2. TLI Control Panel and Components............................................................................. 0188-4

Figure 3. Receiver Panel Interior................................................................................................. 0188-5

Figure 4. Panel Meter.................................................................................................................. 0188-6

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Figure 5. Alarm Horn Assembly................................................................................................... 0188-8

TANK LEVEL INDICATOR (TLI) REPAIR.......................................................................................... WP 0189

Figure 1. 120 V Emergency Distribution Panel No. 1.................................................................. 0189-2

Figure 2. TLI Control Panel and Components............................................................................. 0189-3

Figure 3. Control Panel Fuse Holder Assembly........................................................................... 0189-5

TLI FLUID LEVEL DETECTION DEVICES INSPECT....................................................................... WP 0190

Figure 1. Tank Level Indicator (TLI) Transmitter Mounting Brackets........................................... 0190-3

TLI FLUID LEVEL DETECTION DEVICES REPLACE...................................................................... WP 0191

Figure 1. TLI Transmitter Mounting Brackets and Transmitter.................................................... 0191-2

Figure 2. TLI Transmitter Mounting Bracket Top View................................................................ 0191-3

TLI TRANSMITTERS INSPECT........................................................................................................ WP 0192

Figure 1. TLI Indicator Transmitter.............................................................................................. 0192-3

TLI TRANSMITTERS REPLACE....................................................................................................... WP 0193

Figure 1. Connection Box (Typical)............................................................................................. 0193-2

Figure 2. TLI Transmitter Configuration and Components.......................................................... 0193-3

Figure 3. TLI Transmitter (Typical).............................................................................................. 0193-4

Figure 4. TLI Transmitter Mounts (Typical).................................................................................. 0193-5

Figure 5. Junction Box and Flange Mounted Transmitter (Typical)............................................. 0193-9

TLI CABLE ASSEMBLIES INSPECT................................................................................................. WP 0194

Figure 1. TLI Transmitter Configuration and Components.......................................................... 0194-3

Figure 2. Connection Box............................................................................................................ 0194-4

Figure 3. TLI Transmitter Tag...................................................................................................... 0194-5

TLI CABLE ASSEMBLIES REPLACE................................................................................................ WP 0195

Figure 1. Connection Box (Typical)............................................................................................. 0195-2

Figure 2. TLI Transmitter Configuration and Components (Typical)............................................ 0195-3

Figure 3. Cable Assembly Adapter and TLI Transmitter Connector (Typical)............................. 0195-4

Figure 4. TLI Transmitter Tag...................................................................................................... 0195-6

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DAY TANK HIGH LEVEL ALARM, ALARM PANEL REPAIR............................................................ WP 0196

Figure 1. Machinery DC Control Distribution Panel..................................................................... 0196-2

Figure 2. Day Tank High Level Alarm Panel................................................................................ 0196-3

Figure 3. Day Tank High Level Alarm Panel Components.......................................................... 0196-7

Figure 4. Relay Assembly............................................................................................................ 0196-9

Figure 5. Horn/Strobe Assembly................................................................................................ 0196-11

DAY TANK HIGH LEVEL ALARM LEVEL ALARM SENSOR REPLACE.......................................... WP 0197

Figure 1. Junction Box with Cover Removed............................................................................... 0197-3

Figure 2. Day Tank High Level Alarm Sensor Assembly............................................................. 0197-4

SEWAGE SYSTEM VALVES REPLACE........................................................................................... WP 0198

Figure 1. Flanged Scupper Gag Valve........................................................................................ 0198-3

SEWAGE SYSTEM VALVES REPAIR.............................................................................................. WP 0199

Figure 1. Ball Valve...................................................................................................................... 0199-3

SEWAGE DISCHARGE PUMP REPAIR........................................................................................... WP 0200

Figure 1. Sewage Discharge Pump............................................................................................. 0200-2

SEWAGE DISCHARGE PUMP, PUMP END REPLACE................................................................... WP 0201



SEWAGE DISCHARGE PUMP, PUMP END REPAIR...................................................................... WP 0202

Figure 1. Sewage Discharge Pump Assembly............................................................................ 0202-3

Figure 2. Impeller......................................................................................................................... 0202-4

Figure 3. Bearing Positioning....................................................................................................... 0202-7

Figure 4. Tightening the Impeller................................................................................................. 0202-8

Table 1. Impeller Clearance Settings........................................................................................... 0202-9

SEWAGE DISCHARGE PUMP ELECTRIC MOTOR REPLACE....................................................... WP 0203



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SEWAGE DISCHARGE PUMP ELECTRONIC MOTOR REPAIR..................................................... WP 0204

Figure 1. Sewage Discharge Pump Electric Motor...................................................................... 0204-3

OILY BILGE SYSTEM PIPING STRAINER SERVICE...................................................................... WP 0205

Figure 1. Duplex Strainer............................................................................................................. 0205-3

OILY BILGE SYSTEM VALVES REPLACE....................................................................................... WP 0206

Figure 1. Flanged Angle Valve.................................................................................................... 0206-3

Figure 2. Flanged Globe Valve.................................................................................................... 0206-5

Figure 3. Threaded Valve (Typical)............................................................................................. 0206-6

OILY BILGE SYSTEM, OILY PUMP REPLACE................................................................................ WP 0207

Figure 1. Oily Bilge Pump............................................................................................................ 0207-3

OILY BILGE SYSTEM OILY BILGE PUMP REPAIR......................................................................... WP 0208

Figure 1. Alignment Marks........................................................................................................... 0208-2



BALLAST SYSTEM PIPING/STRAINER SERVICE.......................................................................... WP 0209

Figure 1. Duplex Strainer............................................................................................................. 0209-3

BALLAST SYSTEM VALVES REPLACE........................................................................................... WP 0210

Figure 1. Threaded Vertical Check Valve (Typical)..................................................................... 0210-2

Figure 2. Flanged Angle/Stop Check Valve................................................................................. 0210-3

Figure 3. Flanged Globe/Gate Valve........................................................................................... 0210-5

BALLAST SYSTEM VALVES REPAIR.............................................................................................. WP 0211

Figure 1. Threaded Ball Valve..................................................................................................... 0211-3

Figure 2. Flanged Stop Check Valve..........................................................................................

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