01ej3051

096500-3051

093400-3230 (DN12SD12A) 0.2

2 X 6 X 840

1100 0 OFF

50 000 0 OFF 0.1

kg/cm mm

2000

700

200

100

000

200

400

500

0

0

100

0

0

OFF

OFF

OFF

OFF

OFF

10.3 0.24

10.3 0.24

0

3.6

0.4

Np

1.85 1.5OFF

INJECTION PUMP TEST SPECIFICATIONS

1. TEST CONDITIONS1) Nozzle

2) Nozzle Opening Pressure

3) Test Oil

4) Feed Pressure

5) High Pressure Pipe

6) Fuel Temperature

4. BREAK-IN DRIVE

Pump Speed(rpm)

ECD CONTROLLER SETTING

DisplaySelector

InjectionQuantity

Command

Duty RatioCommand

Condition Remarks

No fuel leaks, no abnormal noise,and no abnormal temperature rising.

Drive more than5 minutes.

3. INSPECTION OF FUEL TEMPERATURE SENSOR

Sensor Resistance(k )

FuelTemperature

Sensor OutputVoltage

(V)

2. INSPECTION OF Ne SENSOR

Pump Speed(rpm)


DisplaySelector

InjectionQuantity

Command

Duty RatioCommand

Pump SelectSwitch

Remarks

Pump Speed(rpm)


DisplaySelector

InjectionQuantity

Command

Duty RatioCommand

Remarks

5. ADJUSTMENT OF TIMER

Timer Stroke(mm)

Pump Speed(rpm)


DisplaySelector

InjectionQuantity

Command

Duty RatioCommand

Remarks

150 2

SAE J967 (ISO4113) 40 - 43 C (104 - 109.4 F)

SPL

Timer Adjust50 5.3 2.5

8.75 0.15

167 - 267

More than 2.0

2

kg/cm 2

More than

More than

More than

Pump SelectSwitch

Pump SelectSwitch

Pump SelectSwitch

Timer Adjust

Timer Adjust

Timer Adjust

100

300

Internal Pressure

Overflow QuantityKgf/cm2

cc/min

Kgf/cm2Internal Pressure

FOR CPS (Kian Seng Fuel Injection Pump Service)

(Always stop pump when changing the first digit of injection quantity command.)

5.4 0.1

3.3 0.1

Injection Pump

Engine Type

Manufacturer

Vehicle Model

Governor Type

Timer

Rotation Rated Voltage

Pump Select Switch No. (ECD Controller)

Dimension KF (mm)

Dimension K (mm)

096500-3050 (VE4/10E2400RND305) TOYOTA

MODEL F/LITEACE

Electronic control

Electronic control

14 V

A-B-C-D

90 30'

3C-E

1

Clockwise viewed from drive side

Injection Order

Injection Interval

48D

000 0

2002.05.15

100

100

350

350

700

700

1100

1100

2200

0

0

0

0

0

0

0

0

0

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

1.2

0.34

0.5

0.5

096500-3051

350

7. ADJUSTMENT OF CAM ANGLE

Target Angle(CA)

Pump Speed(rpm) RemarksStandard

8. ADJUSTMENT OF FUEL DELIVERY

PumpSpeed(rpm)


DutyRatio

Command

Outlet FuelTemperature

(C)

Guard Value(upper - lower)

0.4OFF02200

Max.Spread InDelivery(mm3/st)

6. PRESETTING FOR CAM ANGLE ADJUSTMENT

NOTE : Select "REC ON" position every time when recording the final correction value.

When the correction value is raised by 1 level, the injection quantity is increased approx. 0.04 - 0.06 cc/200st.

: Never forget removing pressure sensor from piping.When the correction value is raised by 1 level, the injectionquantity is increased approx. 0.2 - 0.3 mm3/stcyl.

PumpSpeed(rpm)


DisplaySelector

DutyRatio

CommandRemarks

Injection QuantityCommand

Firstdigit

Seconddigit

Thirddigit

Recordedinjection

command

Adjust 2nd. and 3rd.digits to get "TargetAngle"


DisplaySelector

Duty RatioCommand

Injection QuantityCommand

Firstdigit

Seconddigit

Thirddigit

CamAngle

350 100

100

DisplaySelector

0 00

Adjust

Adjust

Adjust

Adjust

Adjust

Adjust

Adjust

Adjust

Adjust

Adjust

000

100

200

300

400

500

600

700

800

900

PumpSelectSwitch

CamAngle

PumpSelectSwitch

PumpSelectSwitch

OFF

OFF0

0

350

350

350

SPV OFF

SPL

SPV OFF

SPL

4

4

4

4

9

9

3

3

100

100

100

100

OFF

OFF

OFF

REC ON

Dealer Original(cc/200stcyl.)

TargetQuantity

[ND - CPS](cc/200stcyl.)

( )

4F6 - 4AA

5DA - 572

451 - 411

4B5 - 471

427 - 3E5

4D7 - 48B

3E7 - 39F

4B3 - 467

334 - 2D0

3EC - 38A

42.0 4.0

42.0 4.0

42.0 4.0

42.0 4.0

42.0 4.0

42.0 4.0

42.0 4.0

42.0 4.0

45.0 5.0

45.0 5.0

Re-measurement

NOTE : Select "REC ON" position every time when fixing the final correction value at each point.

Adjust 2nd. and 3rd.digitsto get"Target Quantity",then turn to "REC ON"position

Record the finalcorrection value" "

InjectionQuantity

Command


Target Quantity[ND - CPS]

(cc/200stcyl.)

12.77 0.50

4.92 0.20

4.92 0.20

4.92 0.20

6.06 0.24

13.42 0.40

1.36 0.14

4.92 0.20

2.80 0.16

8.26 0.20

2.96 0.16

9.48 0.20

2.98 0.22

8.14 0.22

5.13 0.10

5.13 0.10

5.13 0.10

6.07 0.24

13.10 0.40

1.59 0.14

4.88 0.20

3.08 0.16

8.54 0.20

3.11 0.16

9.80 0.20

2.90 0.22

7.96 0.22


096500-3051

10. CHECK POINT

PumpSpeed(rpm)


DisplaySelector

InjectionQuantity

Command

Duty RatioCommand

Pump SelectSwitch

1500

2400

9. RECONFIRMATION OF FUEL DELIVERY

2500

OFF

OFF

OFF

DisplaySelector


(C)

45.0 6.0

46.0 6.0

46.5 6.0

11. NOTE

0

0

0

0

0

0

0

0

0

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

1.2

0.34

0.5

0.5


PumpSpeed(rpm)


DutyRatio

Command


(C)Guard Value

(upper - lower)

0.4OFF0

Max.Spread InDelivery(mm3/st)

000

100

200

300

400

500

600

700

800

900

PumpSelectSwitch


(cc/200stcyl.)

4F6 - 4AA

5DA - 572

451 - 411

4B5 - 471

427 - 3E5

4D7 - 48B

3E7 - 39F

4B3 - 467

334 - 2D0

3EC - 38A

42.0 4.0

42.0 4.0

42.0 4.0

42.0 4.0

42.0 4.0

42.0 4.0

42.0 4.0

42.0 4.0

45.0 5.0

45.0 5.0

InjectionQuantity

Command

100

100

350

350

700

700

1100

1100

2200

2200

Confirm

Confirm

Confirm

Confirm

Confirm

Confirm

Confirm

Confirm

Confirm

Confirm

Confirm

Confirm

Confirm

A00

B00

C00

0

0

0



(cc/200stcyl.)

Timing mark re-marking position : Based on cylinder A 1.28, cam lift distance (plunger) shoud be mm

6.06 0.24

13.42 0.40

1.36 0.14

4.92 0.20

2.80 0.16

8.26 0.20

2.96 0.16

9.48 0.20

2.98 0.22

8.14 0.22

9.32 0.28

7.36 0.30

1.40Less than

9.00 0.28

7.16 0.30

1.40Less than

6.07 0.24

13.10 0.40

1.59 0.14

4.88 0.20

3.08 0.16

8.54 0.20

3.11 0.16

9.80 0.20

2.90 0.22

7.96 0.22


01ej3051

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