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H.E.R.O. -S2600 OWNERS MANUAL Page 1

H.E.R.O. Industriesa division of Middlefield Bancorp Limited

2719 Lake City WayBurnaby, B.C., V5A 2Z6

Phone: (604) 420-6543 Toll Free 800-494-4376Fax: ( 604 ) 420-8725

E-Mail: sales@hero.ca Website: //www.hero.ca

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1. SPECIAL FEATURES OF YOUR PAINT MIXER

High Speed thorough mixing action. Simple controls. Automatic can clamping. Jaw maximum is 43 cm's.

Large spacious door locks automatically during mixing for added safety. Push-in emergency stop button. Six pre-set mixing times up to 3 minutes. Fully enclosed for silent operation and added safety.

2. INTRODUCTION

Your H.E.R.O. Model S2600 Paint Shaker is a quality-built machine that offers dependableperformance throughout its lifetime. To take full advantage of the mixer's capabilities, you shouldunderstand its features and proper operation. Before operating the mixer, read this manualcompletely and save it for future use.

BE SURE TO FOLLOW ALL SAFETY INSTRUCTIONS.

ATTENTION:NEVER USE FLAMMABLE MATERIALS WITH THIS MIXER.THIS MACHINE IS NOT EXPLOSION-PROOF. MISUSE CAN

RESULT IN FIRE OR EXPLOSION.

3. UNPACKING INSTRUCTIONS

1. Cut two outer steel bands and remove carton lid.2. Lift out roller platform from rear recess.

3. Lift off outer carton and packing pieces andcut lower steel banding.4. Remove four screws and remove brackets " A ".5. Slide out block " B " and Parts " C & D ".6. Stabilise machine by adjusting the four feet

using a 12 mm wrench.MACHINE MUST BE LEVEL.

7. Fit Roller Platform. ( Optional Item )

KEEP PACKING PIECES FOR FUTUREUSE AND NEVER MOVE MACHINEWITHOUT PACKING PIECES RE FITTED.

4. SAFETY FIRST

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Always follow these safety precautions when operating.

1. KNOW THE MACHINE.Read the owner's manual carefully. Learn the machine's applications and limitations.

2. THE MIXER IS NOT AN EXPLOSION-PROOF MACHINE.Use extreme caution when working with solvent-based cleaning agents. Never smoke or exposesolvent-based cleaning agents to open flames or sparks. Be sure the shaker is completely dry andwell ventilated before restarting it. Any remaining solvent vapours can result in fire or explosion. Workin a well ventilated area.

3. DISCONNECT THE ELECTRIC PLUG.When cleaning or doing maintenance work, always unplug the machine.

4. DO NOT USE EXTENSION CORDS.

5. BE SURE TO USE THE PROPER POWER SOURCE.

6. TURN THE MACHINE OFF WHEN NOT IN USE.

7. AVOID DANGEROUS ENVIRONMENTS.Do not use the machine in a damp or wet environment. Keep the work area well lighted.

8. SECURE THE WORK.When mixing cans or pails, always hook the hold-down spring to the can or bail. When mixing boxedcans or containers without bails, always secure the hold-down spring to the latch provided to preventspring movement during mixing.

9. FASTEN ALL CONTAINER LIDS TIGHTLY.

Be certain all lids are secure before placing the container in the machine. The pressure from theclamping jaw WILL NOT seal a lid in place.

10. KEEP THE WORK AREA CLEAN.Cluttered areas and benches invite accidents. To prevent accidents, be sure all electrical cords areout of the way.

PROTECT CUSTOMERS. All customers should be kept away from the work area. The machineshould be used only by properly trained staff.

12. KEEP THE MACHINE CLEAN. Clean all surfaces with a mixture of lukewarm water and milddetergent. DO NOT CLEAN WITH FLAMMABLE MATERIALS.

13. SERVICE PROPERLY.Follow the maintenance and service procedures outlined in this manual. If problems occur,contact H.E.R.O. Industries, Technical Service or your agent.

5. INSTALLATION

Set the mixer on a smooth floor area. It is equipped with adjustable levelling legs. The machine must

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H.E.R.O.

2600

rest firmly on all four legs with no rocking or shifting.

6. OPERATION

ATTENTION:THE ELECTRICAL MOTORS AND CONTROLS OF THE S2600 PAINT SHAKER

ARE NOT EXPLOSION-PROOF.NEVER USE FLAMMABLE MATERIALS WITH THE MIXER.

This machine is equipped with a cord having a grounding wire with an appropriate grounding plug.The plug must be plugged into an outlet that is properly installed and grounded in accordance with alllocal codes and ordinances.

In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing anescape wire for the electric current.

If in doubt regarding installation instructions, check with a qualified electrician or serviceman.

DO NOT MODIFY THE PLUG PROVIDED, HAVE A PROPER OUTLET INSTALLED.

7. MACHINE CONTROLS

The operation and function of all machine controls are as follows:

POWER-ON KNOB. Turn to right to activate power. Power is signalled by the knob popping outslightly and a red light coming on. Knob also serves as an emergency-stop switch. Press knobin to cut all power to the mixer.

CLAMP-UP BUTTON. Press this button to raise the clamping plate to the required height neededfor easy loading. MINUTE TIMER. Used to set the required mixing time. If mixing is stopped during a cycle, the

timer resets itself to the full time interval. Cycles of 1/2, 3/4, 1, 1-1/2, 2 and 3 minutes are possible.

START BUTTON. Press to activate mixing

START MINUTETIMER

CLAMPUP

MOTORCLAMPFUSE

POWERFUSE

FUSEFAILURE

LIGHT

POWERON

LIGHT

POWERON /

EMERGENCYSTOP

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cycle.

CLAMP MOTOR FUSE LIGHT. Indicates failure of the clamp motor fuse.

For safety, the mixer is designed so that it will not operate in any way unless the loading door issecurely closed. The loading door also locks automatically during operation and cannot be openeduntil all machine movement stops at the end of the mixing cycle.

8. LOADING AND MIXING

1. Turn on power.Open clamp plate to required position.NOTE. The up clamp position will notactuate unless the door is closed.

2. Secure can lid firmly.

3. LoadingWhen loading centre the can on theplatform so the machine will bebalanced during mixing.

4. If the container has a handle hook theretaining spring to it. Otherwise, theretaining spring should be hooked to its own latch.

5. Securely close the loading door.

6. Select mixing cycle time.

Press the green START button. The clamping plate willlower automatically until it firmly holds the container i nplace. The machine will then mix for the selected time period. At theend of the cycle, the machine will stop and the clamping plate will automat ica l lyraise up a certain re-set distance. If desired, you can further open the clamping plate using theclamp-up button.

8. Open loading door and remove container.

8.1 EMERGENCY STOP

If at any time during the cycle you wish to stop the mixer, simply press in the power-on knob. Thisshuts off all power to the machine. To remove the container or begin mixing again, wait 30 secondsand then turn on the power. The clamping plate will automatically raise up a pre-set distance. Thecontainer can then be removed. To begin mixing again, simply start the mix cycle by pressingthe green start button.

9. MAINTENANCE

CANPLATFORM

BAILRETAINING

SPRING

STEEL RIBS

CLAMPJAW

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1. LOOSEN HARDWARE (ITEM # 7, 8, 9, 10) (7 mm wrench ).

2. (a) IF USING A PRESSURE GAUGE INSERT GAUGE BETWEEN CLAMP PLATE ASSY ANDPLATFORM OF YELLOW FRAME OR

2. (b) IF USING A FEELER / BLADE GAUGE INSERT GAUGE BETWEEN CLAMP PAD (ITEM # 5)AND PLUNGER OF MICRO SWITCH (ITEM # 4).

3. BY MOVING THE MICROSWITCH BRACKET (ITEM # 3) IN THE DIRECTION OF ARROW ( )IMPLIES AN INCREASE OR DECREASE IN CLAMPING PRESSURE. DOWN IMPLIES ADECREASE IN PRESSURE.

4. SET TO REQUIRED SETTING AS SPECIFIED.

5. TIGHTEN UP HARDWARE FULLY.

6. RE-CHECK SETTINGS AFTER RUNNING AND TESTING OF SHAKER.

FEELER GAUGESETTING ( MM )

PSI BAR KG / CM

0.10 MM 120 8 8.46

0.15 MM 150 10 10.575

0.20 MM 200 14 14.10

0.30 MM 300 21 21.15

PRESSURE

13

B

7-9910

2

4

5

6

A REF# DESCRIPTION

1 Yellow welded frame

2 Top side plate

3 Micro Switch Bracket

4 Sealed plunger Micro

5 Clamp pad

6 Bearing

7 Hex head screw

8 Shake proof washer

9 Flat washer

10 Nylock nut

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12. PACKING FOR S2600

NOTE: USE STRAPPING AND STRETCH WRAP

PART # DESCRIPTION QTY

18 3.0150 MT-3000-0013 CAP TOP 1

17 3.0140 MT-3000-0012 PAD TOP (POLY) 1

16 3.0150 MT-3000-0011 PAD CREASED 2

15 3.0120 MT-3000-0010 PAD CREASED 2

14 3.0110 MT-3000-0009 PAD SLIDES (POLY) 2

13 3.0100 MT-3000-0008 PAD ENDS (POLY) 2

12 3.0090 MT-3000-0007 SLEEVE 1

11 3.0080 MT-3000-0005 PACKING SUPPORTS 8

10 3.0070 MT-3000-0004 PALLET 1

9 MT-4000-0002 M8 FLAT WASHER 4

8 MT-4000-0024 M8 SHAKE WASHER 4

7 MT-5000-0010 M8 x 20 HEX HD SCREW 4

6 3.0060 MT-3000-0003 SLAB NAILS (1 1/4") 4

5 3.0050 MT-3000-0002 PLATE (BLOCK) 2

4 3.0040 MT-3000-0001 WOOD BLOCKAMP 2

3 3.0030 B026 TRANSIT CLAMP 2

2 3.0020 B024-2 REAR CHANNEL 1

1 3.0010 B024-1 FRONT CHANNEL 1

ITEM #

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ITEM PART NUMBER DESCRIPTION QTY

41 $1000-3011A LEADSCREW NUT, PHOS. BRONZE 2

40 623 805 M16 P-CLIP 1

39 MT-4000-0027 CABLE 20CM LENGTH 4

38 MT-4000-0026 LOAM WIRING 2

37 MT-4000-0025 M8 NYLOC NUT 9

36 MT-4000-0024 M8 SHAKE PROOF WASHER 4

35 MT-4000-0023 M8 x 60 HEX HD SCREW 1

34 MT-4000-0022 M8 x 30 HEX HD SCREW 4

33 MT-4000-0021 M8 x 25 HEX HD SCREW 4

32 MT-4000-0020 M6 NYLOC NUT 8

31 MT-4000-0019 M6 SHAKE PROOF WASHER 8

30 MT-4000-0018 M6 x 12 O.D. FLAT WASHER 24

29 MT-4000-0017 M6 x 45 HEX HD SCREW 2

28 MT-4000-0016 M6 x 40 HEX HD SCREW 10

27 MT-4000-0015 M6 x 20 HEX HD SCREW 4

26 MT-4000-0012 M4 NYLOC NUT 4

25 MT-4000-0011 M4 SHAKE PROOF WASHER 4

24 MT-4000-0010 M4 x 8 O.D. FLAT WASHER 6

23 MT-4000-0009 M4 x 16 HEX HD SCREW 4

22 MT-4000-0008 M4 x 10 PAN POZI SPRING + FLAT WASHER 7

21 MT-4000-0003 M8 x 24 O.D. FLAT WASHER 11

20 MT-4000-0002 M8 x 16 O.D. FLAT WASHER 4

19 MT-4500 CAN HANDLE ASSY 1

18 HSM-A8945 RIBS PLATFORM 6

17 S1000-3023 C *3 RETAINER BRACKET PLATFORM 1

16 S1000-3136 BELT - 210L075 1

15 S1000-3137 BELT - 390L075 1

14 S1000-3085A STOP SPRING 1

13 MT-4100 PINION SHAFT ASSY. 1

12 MT-4200 L/H LEADSCREW ASSY. 1

11 MT-4300 R/H LEADSCREW ASSY 1

10 MT-4620 MICRO SWITCH BRACKET ASSY 1

9 MT-4610 TRIPPER SWITCH BRACKET ASSY 18 MT-4630 BEARING PLATE ASSY 1

7 S1000-3030B L/H TOP BRACKET 1

6 S1000-3034B L/H TOP SLIDE PLATE 1

5 S1000-3033B R/H TOP SLIDE PLATE 1

4 5000-0444C RUBBER PAD 1

3 MT-4400 CLAMP PLATE ASSY 1

2 MT-4800 TOP - SECTION WELDED ASSY 1

1 MT-4700 YELLOW FRAME WELDED ASSY 1

13. YELLOW FRAME ASSEMBLY

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13. YELLOW FRAME ASSEMBLY

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ITEM PART NUMBER DESCRIPTION QTY30 S1000-3134A BELT-A64-V 1

29 09700014A NUTS 4

28 05800014 WASHERS 8

27 06100027A RUBBER BUFFERS 8

26 15100213C PISTON RODS 4

25 623-811 P-CLIP-M20 1

24 MT-5000-0013 #8 x 1/2" FLANGE POZI SELF TAPPER 2

23 MT-4000-0025 M8 NYLOC NUT 8

22 MT-4000-0024 M8 SHAKE PROOF WASHER 6

21 MT-4000-0003 M8 x 24 O.D. FLAT WASHER 2

20 MT-4000-0002 M8 x 16 O.D. FLAT WASHER 12

19 MT-5000-0011 M8 x 70 HEX HD SCREW 2

18 MT-5000-0010 M8 x 20 HEX HD SCREW 14

17 MT-5000-0014 M12 NYLON NUT 4

16 MT-1016 M12 x 27 O.D. FLAT WASHER 8

15 MT-5000-0009 M12 x 80 HEX HD WASHER 4

14 MT-4000-0020 M6 NYLOC NUT 313 MT-4000-0018 M6 FLAT WASHER 6

12 MT-5000-0008 M6 x 55 HEX HD BOLT 3

11 S1000-3135 BELT A-31.5 1

10 MT-5900 CABLE ASSEMBLY 1

9 MT-5800 EARTH STRAP ASSY. 1

8 MT-5700 DRIVE SHAFT ASSY. 1

7 MT-5600 SHAKE MOTOR ASSY. 1

6 MT-5500 CLAMP MOTOR ASSY. 1

5 MT-5410 SOLENOID CLAMP STOP WELDED ASSY. 1

4 MT-5400 SOLENOID CLAMP STOP ASSY. 1

3 MT-5300 CHANNEL ASSEMBLY 1

2 MT-5200 CHANNEL WELDMENT ASSY. 1

1 MT-5100 MOTOR FRAME WELDED ASSY 1

14. MOTOR FRAME ASSEMBLY

NOTE: ITEM 3 INCLUDES ITEMS 2, 4, 5 and 10

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14. MOTOR FRAME ASSEMBLY

NOTE: ITEM 3 INCLUDES ITEMS 2, 4, 5 and 10

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15. Instruction Manual Delaire Test Box

Caution:Dangerous voltages are accessible when the test ox is plugged into the mains.

Test Procedure

Section A - Set Up

1. Ensure the test box is wired correctly to the PCB under test by following the markings on each cable.2. Ensure the mains plug is not plugged in.3. Short out capacitor C3 on the PCB.4. Wind VR3 fully anti clock wise until it clicks. Then wind it 2 turns clock wise. This should give

approximately 3 seconds delay before shaking and before clamp up.5. Wind VR4 fully anti clock wise until it clicks. Then wind it 1 turns clock wise. This should give

approximately 1 seconds delay before between clamp down and shaking.

6. Wind VR5 fully anti clock wise until it clicks. Then wind it 3 turns clock wise. This should giveapproximately 5 seconds of clamp rising.

7. Set VR2 to approximately 11 O' Clock.8. Disconnect the Timer Selector Switch by setting the Switch A to OFF.9. Connect an ohmmeter between terminals 1 and 2.10. Set the rotary switch to 30 seconds position and vary the VR6 until the ohmmeter reads 270K ohms.11. Set the rotary switch to 30 seconds position and vary the VR7 until the ohmmeter reads 360K ohms.12. Set the rotary switch to 30 seconds position and vary the VR8 until the ohmmeter reads 500K ohms.13. Set the rotary switch to 30 seconds position and vary the VR9 until the ohmmeter reads 700K ohms.14. Set the rotary switch to 30 seconds position and vary the VR10 until the ohmmeter reads 1000K

ohms.15. Set the rotary switch to 30 seconds position and vary the VR11 until the ohmmeter reads 1400K

ohms.

Note: The settings of VR6 to VR 11 are approximate settings only and may require fine tuning inoperation.

16. Disconnect the short across C3. Remove the ohmmeter and turn Switch A to On.

Section B - Testing

1. Ensure the test box is wired to the PCB under test as shown in the schematic.2. Ensure Switch A is ON , Switch B is OFF and Switch C is OFF.3. Ensure short across C3 has been removed.4. Apply mains voltage by plugging in text box.

5. Move Switch C from OFF to position 1. Check that the Clamp Up Lamp lights.6. Move Switch C to off again. The Clamp Up lamp should switch OFF.7. Move Switch C to position 2 and then to OFF position. The Clamp Down lamp should come on.

8. Move Switch B to ON. The Clamp Down lamp should turn OFF. After approximately 1 second the shaker lamp should turnON and stay ON for the approximate period of time set by the timer selector switch.

9. After a further approximate 3 seconds, the Clamp Up lamp will come on and stay on for approximately 5 seconds.

Note: Ignore dim flickering of lights. This is due to leakage current through ON-BOARD snubbers.

2

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15. Instruction Manual Delaire Test Box

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16. OUTER PANELS

ITEM PART NUMBER DESCRIPTION QTY

10 1

9 1

8 1

7 1

6 1

5 1

4 1

3 1

2 1

1 1

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