一、 緒論1.1 研究背景1.1.1 高科技產業對台灣經濟的重要性2007 年在

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1 一、 緒論 1.1 研究背景 1.1.1 高科技產業對台灣經濟的重要性 2007 年在台灣平面顯示器總產值達新台幣 1 兆 7501 億元【1】 ,另外 2006 年台灣半導體產業產值亦高達 1 兆 3933 億元 【2】 ,半導體與光電面板 等高科技產業,目前已成為國內最重要的經濟活動項目之一。 在這兩兆雙星產業中,各自擁有完整的原物料供應、倉儲與運輸、前 期加工、半成品加工、成品製造、測試封裝與包裝、3C 電子產品銷售及最 終使用顧客的完整供應鏈系統,高科技產業的成長,除大幅度提升台灣國 際知名度外,更提供數以萬計社會新鮮人憧憬的就業機會。 但是在封閉的大型高科技廠房中,隨時充斥著大量有毒、易燃的化學 物品,火災、爆炸、化學品洩露事故偶有發生,高毒性與高危險性的環境 及各種災害事故亦造成社會大眾對高科技產業的不安與恐懼。 1.1.2 高科技廠房火災原因與損失統計 高科技廠房因為危害物質種類繁多,製程機台構造型態複雜,所以一 旦發生火災,其造成的財物損失與傷亡,極為可觀,由消防署針對高科技 廠房的火災數據來看,於 2005 年之火災損失估計值約為新台幣 28 億餘元, 其中所發生的 2 件高科技廠房火災,1 件造成 9 人受傷的不幸,財物損失估 值達 10 億元以上,而另一件則造成 1 人死亡,財物損失估值約為 3 億元。 另外以全國火災統計數據而言,2006 年全台灣全年火災損失估值約為 15 億餘元,其中工廠火災共395 件,佔全年火災總數之 10%、建築火災(3,054 件)之 14%【3】 。由這些火災造成的直接損失,動輒數十億元,顯見高科技 廠房火災之影響程度有多嚴重。 綜觀光電及半導體高科技廠房所發生的危害,經前所述討論,以火災 最為嚴重,造成的損失也最高,表1 彙整統計高科技廠房歷年火災原因與 損失,以發生原因來看,其中濕式蝕刻清洗製程為主要起火原因之ㄧ,其 主因係濕式蝕刻清洗製程多採用如甲醇、丙酮、異丙醇(IPA)等易燃有機 溶劑(solvent)。 表 1 高科技廠房歷年火災原因與損失統計彙整【4】

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  • 1

    1.1

    1.1.1

    2007 1 7501 1

    2006 1 3933 2

    3C

    1.1.2

    2005 28

    21 9

    10 1 3

    2006

    15395 10%(3,054

    ) 14%3

    1

    IPA

    solvent

    1 4

  • 2

    1996.10.14

    70

    1997.10.03 100

    1997.11.11

    20

    1999.09.22 2500

    2000.03.31

    2 11

    4000

    2000.06.09 13 2

    2000.09.10 100

    2000.12.25 8 3000

    2004.05.01 1 100

    2005.11.23

    1 50

    2006.10.12 6000

    2008.1.6 3

    1

    +

    1. 2.

    3. or 4. 5.6.

    1 5

  • 3

    1.1.3 2006

    2 2006

    26

    13 7 6

    4

    2 2006

    ERC

    1

    2006

    1

    FAB

    0.5hr

    *1

    2

    2006

    1

    SUB-FAB

    1hr*1

    3

    ERC

    3

    2006

    1

    PM

    FAB

    3hr*1

    4

    2006

    2

    SUB-FAB

    1hr*5

    5

    5

    2006

    2

    VESDA

    FAB

    1hr*1

    3

    6

    2006

    2

    VESDA

    1hr*1

    3

  • 4

    FAB

    7

    2006

    2

    PH

    7

    SUB-FAB

    0.5hr

    *2

    8

    2006

    2

    Sub-FAB

    FAB

    SUB-FAB

    3hr*1

    9

    2006

    2

    ClF3

    SUB-FAB

    1hr*6

    8

    10

    2006

    2

    FAB

    1r*1

    11

    2006

    2

    Dry Pump

    SUB-FAB

    1hr*1

    5

    ERC

    12

    2006

    3

    move in

    FAB

    5hr*1

    13

    2006

    3

    FAB

    2hr*1

    14

    2006

    3

    SUB-FAB

    78hr*

    1

    15

    2006

    3

    VESDA

    FAB

    1hr*2

    5

    16 2006 1hr*1

  • 5

    3

    VESDA

    SUB-FAB

    8

    17

    2006

    4

    PH

    SUB-FAB

    1hr*8

    18

    2006

    5

    FAB

    1hr*2

    19

    2006

    6

    VMB

    FAB

    1hr*1

    5

    20

    2006

    6

    FAB

    3

    5hr*1

    21

    2006

    7

    VESDA

    FAB

    2hr*5

    8

    22

    2006

    7

    FAB

    146hr

    *1

    23

    2006

    7

    SUB-FAB

    1hr*3

    5

    24

    2006

    7

    5hr*1

  • 6

    FAB

    25

    2006

    8

    PH

    SUB-FAB

    1hr*1

    2

    26

    2006

    8

    FAB

    2hr*1

    27

    2006

    9

    FAB

    8hr*1

    28

    2006

    9

    FAB

    24hr*

    1

    29

    2006

    9

    SUB-FAB

    1hr*5

    30

    2006

    10

    FAB

    1hr*1

    31

    2006

    10

    VESDA

    SUB-FAB

    1hr*3

    5

    32

    2006

    10

    VMB

    3hr*1

    2

    PP

  • 7

    SUB-FAB

    33

    2006

    11

    FAB

    26hr*

    1

    34

    2006

    11

    PH3

    SUB-FAB

    1hr*3

    6

    35

    2006

    12

    FAB

    4hr*1

    36

    2006

    12

    SUB-FAB

    8hr*1

    37

    2006

    12

    3hr*1

    Emergency Response CenterERC

  • 8

    2004

    15 7

    1.2

    1.2.1

    3

    2 2006

    0

    2

    4

    6

    8

    10

    12

    14

    16

    18

    0

    20

    40

    60

    80

    100

    %

    %

  • 9

    24% 73%

    9

    65nm 2000

    mm*2100mm

    OHSAS18000

    ISO14000 OHSAS18000

    3 8

  • 10

    inherently safer

    4

    1.2.2

    2300

    10 3

    20

    40 11

    4 10

  • 11

    5

    1.2.3

    3C supply chain

    just in time, JIT

    fire

    explosiongas leakagepower interrupted

    6

    5 12

  • 12

    1.2.4

    3

    3

    Polycrystalline

    Growth

    Polycrystalline

    Cutting and Polish

    Oxide

    Thermal Process

    diffusion

    Physical Vapor

    DepositionPVD

    Chemical Vapor

    6 13

  • 13

    Deposition CVD

    photolithography

    etching

    RF

    14

    ion implantation

    4

    Chemical

    Mechanical Polish

    Wafer

    Cleaning Processing

    Equipment

    Package

  • 14

    facility system

    1.2.5

    4

    4

    /

    SiH4

    ,SiO2

    B2H6 BPSG

    NH3 Si3N4

    H2

    TEOS

    SiO2,

    SiH2Cl2

    Si3N4

    TiCl4

    Tin/Ti

    CVD

    Chemical Vapor

    Deposition

    WF6 Six or W

    CF4 SiO2, Si3N4,

    Al

    CHF3 SiO2, Si3N4

    O2 Dry Etching

    SF6 SiO2, Poly,

    Tin, W

    H2SO4 Wet Etching

    HNO3 Wet Etching

    ()

    HCL

    Wet Etching /

    /

    Wet Etching

    Dry Etching

    Methanol Wet Etching

  • 15

    PH3 N 3

    BF3 P 5

    AsH3 N 3

    Ion implantation

    BCl3 P 5

    AZP4620

    S1813

    HMDS

    NaOH

    ACETONE

    H2SO4

    Photolithography

    Mask

    H2O2

    KOH SiO2,

    H2O2 Cu, W

    H5NO CMP, SiO2

    Trichlorethylene

    HF CMP

    ACETONE

    CMP

    Chemical

    Mechanical

    Polish H2SO4

    Carrier

    Gas

    N2AreHe

    1.2.6

    EN ISO 12100-1

    15

    1.

    2. 3. 4. 5. 6. X

  • 16

    7. 8.

    5

    5

    H2SiH4AsH3PH3CH4LNGLPG

    O2

    SiH4AsH3PH3

    1.2.7

    6

    6

    Dows Fire & Explosion Index

    16

    FMF1+ Ghetto1+SPHtot

    MF0~40

    Ghetto0.25~1.5

    Shot0.25~1.5

  • 17

    F

  • 18

    17

    Dows Fire & Explosion Index

    16

    TTh+Ts/1001+ Ghetto+ Shot

    The

    Ts

    T

  • 19

    18

    19

    m/t=2A2v2

    A v

    A B C D

    A 10min

    B 30min

    C 1hr

    D 2hr

    Sub-FAB

    Clean Room

    P

    +

  • 20

    Q=VA

    50ppm

    30%

    30%

    30%

  • 21

    150V

    150V~300 V

    300 V

    /

    RF

    /

  • 22

  • 23

    1.3

  • 24

    1.

    2.

    3.

    4.

    5.

    1.4

    7

    1.1

    1.2

    1.3

    1.4

    2.1

    2.2

    2.3

    3.1

    3.2

  • 25

    4.1

    4.2

    4.3

    4.4

    4.5

    5.1

    5.2

    5.3

  • 26

    8

    8

    2.1

    2.1.1

    Integrated CircuitIC

    logic operating

    memorychipcontrollerdevice

    wafer

    transistor deviceswitch

    resistorcapacitormetal

    line20

  • 27

    transistor

    Bipolar Junction Transistor BJT 7

    Metal-Oxide-Semiconductor Transistor MOSFET

    MOSFET BJT

    MOS

    1965 Intel Moore

    1824

    Moore's Law

    8

    7

    CE

    B

    N NP

    E

    C

    B

  • 28

    Memory

    Logic System

    DRAM 10Gbyte

    CPUcontrol

    MOS

    518Gbyte

    22

    9

    8 21

  • 29

    10

    Physical Vapor DepositionPVDChemical Vapor

    DepositionCVDPhotolithographyEtching

    Vg

    VdVs

    Vsub

    9

    IC

    wafer chip

    device

  • 30

    DiffusionIon ImplantationOxidation

    SEM

    clean room

    45nm

    11 SEM

    NMOS

    12 NMOS

    CMOSFET

    VLSI process

    Block Wafer

    Oxidation Diffusion Deposition

    Photolithography

    Etch

    Testing Cutting

    Attach

    Wire bonding

    Package

    10 23

    Wafer map

    11

  • 31

    NMOS

    1. 13 2. 14 3. 15 () 4. 16 5. 17 6. 18

    12 NMOS 24

    1. FOX 2. N+N 3. PP 4. Poly 5. Wsix 6. BPSG7. Al

    Si3N4+SiO2passivation

    P-Si substrate

    Al

    BPSG

    N+ N+ P P

    Poly

    WSix

    FOX FOX

    Drain Source Gate

  • 32

    Si3N4

    Si3N4 LOCOS

    P CMP

    SiO2 Si3N4

    1. SiO2 CVD

    2. LPCVD Si3N4

    ()

    FOX

    FOX

    LOCOS

    Si3N4 Si3N4

    Si3N4

    P-Si

    SiO2

    LPCVD

    P-Si

    PR

    1

    Si3N4

    P-Si

    PR

    Si3N4

    P-Si

    ()

    P-Si

    FOX

    P

    FOX

    P

    Si3N4

    ()

    P-Si P

    FOX

    F2

    13

  • 33

    14

    WSix LPCVD WSix()

    1. SiO2 ()

    2. RCA 3. ()

    SiO2()

    Poly

    LPCVD Poly ()

    PSG HF

    WSix Poly

    WSix Poly

    MOS

    P-Si P

    FOX FOX

    P

    SiO2

    LPCVD

    P-Si P

    FOX FOX

    P

    Poly

    ( PSG HF )

    LPCVD

    P-Si P

    FOX FOX

    P

    Poly

    WSix()

    P-Si P

    FOX FOX

    P

    Poly

    WSix()

    PR

    2

    P-Si P

    FOX FOX

    P

    Poly

    WSix

    PR

    H2SO4

  • 34

    15 ()

    ()

    (N-)

    ()LDD

    1. CVD SiO2 ( Si3N4 MOS DC )

    2.

    3. ()

    N+

    () N

    P-Si

    FOX FOXPoly

    WSix

    P

    N N

    P

    ()

    P-Si

    FOX FOXPoly

    WSix

    P

    N N

    P

    CVD SiO2

    P-Si

    FOX FOXPoly

    WSix

    P

    N N

    P

    P-Si

    FOX FOXPoly

    WSix

    P

    N+ N+

    P

    ()

  • 35

    16

    BPSG

    BPSG NMOS

    BPSG

    CVD BPSG( MOS )

    H2SO4

    Al ()

    DC Ti DC TiN

    DC DC TiN

    CVD

    P-Si

    FOX FOXPoly WSix

    P N+ N+

    P

    PR

    P-Si

    FOX FOXPoly WSix

    P N+ N+

    P

    3

    BPSG

    PR

    P-Si

    FOX FOXPoly WSix

    P N+ N+

    P

    BPSG

    BPSG

    P-Si

    FOX FOXPoly WSix

    P N+ N+

    P

    BPSG

    BPSG

    P-Si

    FOX FOXPoly WSix

    P N+ N+

    P

    Al

    DC

    BPSG

  • 36

    18

    PR

    5

    PR

    Al BPSG

    P-Si

    FOX FOXPolPoly

    P

    P N+

    P

    Si3N4+SiO2

    17

    PR

    4

    PR PR

    BPSBPSG

    P-SP-Si

    FOXFO

    FOXO

    PolPoly

    P

    P N+

    +P

    P

    Al

    Al BPSBPSG

    P-SP-Si

    FOXFO

    FOXO

    PolPoly

    P

    P N+

    +P

    P

    APCAPCVD or PECVD

    Al BPSBPSG

    P-SP-Si

    FOX FOXPoly WSix

    P N+

    P

    Si3N4+SiO2

    Al

    Al

    APCVD PECVD 4500C Si3N4+SiO2

  • 37

    2.1.2

    19

    9

    24

    9

    HFNH4F

    H3PO4CH3COOHHNO3

    HFHNO3CH3COOHKOH

    H3PO4

    HFHNO3H2O

    NH4OHH2O2

    HNO3HCL

    HNO3HCL

    HNO3H2O

    CH3COOHHNO3HCL

    HNO3HCLH2O

    19 25

  • 38

    HNO3HF

    20

    21

    /

    21

    20

  • 39

    2.1.3

    12

    25 Methanol N-396

    Dilute sulfuric acid and hydrogen peroxideDSP

    12

    Methanol N-396

    DSPDilute sulfuric acid and

    hydrogen peroxide

    DSPH2SO4H2O290%

    10% N-396

    22

    2.1.4

    FLAMMABLE

    LIQUID

    3

    CORROSIVE

    8

    22

  • 40

    2.2

    2.2.1

    Thin Film Transistor Liquid Crystal Display

    TFT-LCD 7

    20 cassette 300 26

    ArrayCell

    23

    12

    N-396

    12

    DSP

  • 41

    Module

    Mask

    Color FilterCF

    24

    2.2.2

    25

    Cell Module Array

    24 27

  • 42

    chamberMonitor

    Control panelHeaterCoolerRF

    generatorEquipment cover

    2000mm*2100mm

    25

    Chamber

    Exhausts

    Gas Box

    Special Gas

    Vacuum Pump

    Cable

    Foundation

    To SUB-FAB

    RF

  • 43

    2.2.3

    98/37/EEC

    26

    Type A: EN ISO-12100-1

    ()

    Type B B1: EN 954-1 EN 60204-1

    Type C EN 81-1/-2 / EN 115

    EN ISO-12100-2()

    B2: EN 418 EN 574 EN 1088 EN 61496-1

    EN 201 -- EN 415 EN 692 -

    A

    B

    C

    26 15

  • 44

    EN ISO 12100-1

    28 27

    28

    11

    27

    28 28

  • 45

    1.

    TFT

    plasma

    29

    /

    29

    /

  • 46

    2.

    30

    1

    No

    Yes

    30 29

  • 47

    2

    EN ISO 12100-1

    15

    A

    B

    C

    D

    E

    F X

    G

    H

    3

    30

    = *

    1*10-6

    4

  • 48

    SEMI-S10ISO13849EN954-1BS8800

    SEMI-S10

    31

    3. 11

    32

    A

    B

    C

    D

    E

    1

    2

    3

    4

    31 31

  • 49

    EN ISO 12100 32

    4.

    10

    10

    1

    2

    3

    4

    32 15

  • 50

    interlock

    EN-954-1 33

  • 51

    B 1 2 3 4

    33 EN954-1 15

    1 S

    S1()S2()

    Robot

    2 F

    F1F2

    3 P

    P1P2

    Robot250mm/sec

    11

    11

    EN954-1

    S1

    F1

    P1 P1

    P2 P1

    P2

  • 52

    B

    ()

    1

    B

    B

    Catagory1

    2

    B

    Catagory2

    3

    B

    1.

    2.

    Catagory3

    4

    B

    1.

    Catagory4

  • 53

    2.

    5.

    1. (Radio FrequencyRF)

    Chemical Vapor DepositionCVD

    Dry etcher

    2.

    APR

    3. (AMHS)

    RobotRGVstocker

    4.

  • 54

    2.2.4

    2.3

    2.3.1

    34

    11

  • 55

    Comp erasure Dry Air

    wastevacuum

    exhaustdrainscrubber

    35

    2.3.2

    89 93

    100 34

    500 /hr

    Sub-FAB

    FAN

    P

    Foundation

    35 33

  • 56

    36

    161KV

    37

    3161kV3

    22.8KV 36.6KV 34.16KV3480V 3 208V1 277V1

    120V 1 105V

    36 35

  • 57

    12

    12

    ACB

    GCBVCBOCB

    BUS

    Way

    Cable Tray

    37

  • 58

    SCADA

    Human

    error

    13

    real powerreactive power

    complex power

    13

    8000C

  • 59

    2.3.3

    14

    14

    1

    SEMI-S2

    2

    VIHz

    KW

  • 60

    3

    4

    5

    AT

    AFIC

    6

    layout

    7

    3~6

    8

    9

    power consule 38

  • 61

    2.3.4

    38

    Sub-FAB

    440V

    FAB

    Foundation

    GIS

    Foundation

    22.8KV 161KV

  • 62

    39

  • 63

    3.1

    Kletz

    3.1.1

    1. Chemical process and integration

    Kletz Trevor 1984 12 Bhopal

    (Intensification)(Substitution)

    (Attenuation)(Limitation of Effects)

    36

    2. Inherently safer plants,an update

    Kletz Trevor Friendly plants

    37

    3. Inherently safer plants,an update

    Kletz Trevor

    38

    4. Chemical process and integration

    Robin Smith

    Kletz Trevor

    39

  • 64

    5. Inherent safety and computer aided process design

    Edwards Lawrence

    40

    3.1.2

    1.

    41

    2.

    (

    )

  • 65

    165 7.43bara

    5% 25% 12.1

    13.1bara 165/ 12barg

    (Upper flammability)

    17% 7.5%

    160 5%(K/A ratio)

    4

    42

    3.

    SEMI-S10

    ISO-13849

    Array Low

    Very Low Medium Low High

    Medium High Low

    Low Very Low

    A 5 5.5

    5 7.5

    86

    43

    3.1.3 11

    11 44 40

  • 66

    1. (Intensification)

    2. (Substitution)

    3. (Attenuation)

    40 45

  • 67

    4. (Limitation of Effects)

    PVC

    5. (Simplification)

    6. (Avoiding Knock-on Effect)

    7. (Making Incorrect Assembly Impossible)

  • 68

    41

    8. (Making Status Clear)

    9. (Tolerance)

    10. (Ease of Control)

    41

  • 69

    11. (Software)

    SCADA

    interlock

    3.1.4

    15

    11

    15 44

  • 70

    3.1.5 SEMI-S2-93

    SEMI-S2

    16

    fail safe

    fault tolerant

    16 SEMI-S2-93 31

    safety-rela

    ted interlock

    1. (Critical)(High)(Medium)

    2. (Hardware-based device) Relay

    (Firmware-based device) ROMIC

    (Software-based device) PLC PC

    chemicals

    1.

    2. ()

    3.

    ionizing

    radiation

    1. 2.

  • 71

    non ionizing

    radiation

    1. 2.

    audio noise

    80

    ventilation

    and exhaust

    1. ()

    1/2 1/3

    2. (),

  • 72

    electrical

    1.

    30

    42.2 60 240

    2. (UPS)(Pump)(Chiller)(Heat Exchanger)RF (RF

    generator)(Heat Controller)

    (NRTL)

    3.

    4. 10,000 rims AIC

    5. ( lockout) 6. 3.5 (am) 7. 0.1 () 8.

  • 73

    emergency

    shutdown

    1. EMO 240 -

    1( 24 )

    2(/

    )

    3

    EMO

    2. (Hardware-based) 3. 4. 5. 6. 7. 8. 3 EMO

    robotics and

    automation

    1. (Cassette)

    2. (Robot)

    hazard

    warning

    1. 2. SEMI S1

  • 74

    earthquake

    protection

    1. 94%

    63%

    2. 0.35g

    3. 0.35g

    4. (tie-ins)(attachments)(seismic anchorage points)

    fire

    protection

    1. 2.

    17

    SEMI-S2

    SEMI-S2

    17 46

  • 75

    1. SEMI-S2

    2.

    3.2

    3.2.1 Risk AssessmentSEMI S10

    SEMI S10-Safety Guideline for Risk

    Assessment

    1.

    1 hazrad

    2 Likelihood

    3 mishap

    4 risk

    5 Severity

    2.

    18

    18

    /

  • 76

    /

    OSHA

    3.

    19

    19

    4.

    31

    SEMI S10

    3.2.2

  • 77

  • 78

    4.1

    4.1.1

    42 43

    42

    Exhausts

    Panel

    To SUB-FAB

    Foundation

    Chamber

    Monitor

    Load/Unload

  • 79

    wet bench

    Methanol N-396

    DSP

    Dilute sulfuric acid and hydrogen peroxide

    44

    0.791 11oC 6.0~36.5%

    N-396 Solvent 60% Solvent 20%

    Polymer

    Stripper

    44

    43

  • 80

    Side Wall PolymerSWP)

    R-NH2 + H2OR-NH3+ + OH

    -

    2Al + 2OH- + 2H2O2AlO2

    - + 3H2

    DSP H2SO4 H2O2 90%

    10% N-396

    4.1.2

    1. 12 A~L 25 2. N-396 DSP 3. 20

    20

    120 sec 300 sec 300 sec 600 sec

    45 SEM

    45 SEM

  • 81

    46 2

    47 trend chart

    Box plot

    48

    46 2

    47

    A B C D E F G H I J K

  • 82

    4.1.3

    12 21

    83.74% 85.04%

    6.33% 6.53% 5.43% 4.33%

    4.50% 4.10%

    21

    A 86.36 5.60 4.58 3.46

    B 86.13 5.86 3.72 4.29

    C 85.80 6.37 3.84 3.99

    D 81.22 6.66 6.06 6.07

    E 82.83 7.11 6.69 3.38

    F 83.57 6.41 5.76 4.26

    G 83.86 6.03 5.90 4.22

    48

  • 83

    H 84.77 5.48 5.67 4.08

    I 80.10 7.69 5.27 6.94

    J 81.20 5.71 7.85 5.24

    K 85.33 7.42 4.17 3.08

    L 83.69 5.66 5.67 4.98

    83.74 6.33 5.43 4.50

    A 85.70 6.14 3.81 4.35

    B 83.35 5.69 3.98 6.98

    C 82.16 6.85 4.99 5.99

    D 82.47 7.69 6.45 3.40

    E 86.56 5.87 3.67 3.90

    F 82.18 7.77 6.24 3.81

    G 85.71 6.86 3.69 3.74

    H 86.41 6.85 2.80 3.93

    I 85.02 8.13 3.46 3.39

    J 85.72 5.15 4.97 4.16

    K 86.45 6.30 4.15 3.10

    L 88.14 5.14 3.88 2.84

    85.04 6.53 4.33 4.10

    N-396

    DSPDilute sulfuric acid and hydrogen peroxide

    N-396

    4.2

    TFT-LCD

    23 2004

    2006

    =/

  • 84

    4.2.1

    1.

    TFT-LCD

    (A)

    Load/Unload (B)transfer module(C)

    Chamber process module (D)Vacuum System(E)

    Gas supply system(F)RF system

    2.

    1

    22

    22

    2

    23

    23

  • 85

    3

    24

    24

    1.578*10-2

    1.200*10

    -3

    3.540*10-5

    2.210*10-2

    6.880*10

    -4

    0.785*10

    -3

    2.650*10

    -3

    5.060*10-4

    4.791*10-2

    4

    31 25

  • 86

    25

    3. 11

    33 EN954-1

    26

    26

    1.

    2. (MFC)

    3.

    4.

    5.

    6.

    7.

    8.

    4

    4

    4

    4

    3

    4

  • 87

    4.2.2

    1.

    TFT-LCD

    stripper 70 striper

    PumpNozzle

    2.

    1

    27

    2

    28

    28

    3

  • 88

    29

    29

    3.250*10-3

    2.010*10-2

    1.540*10-3

    4.791*10-2

    4

    31 30

    30

    3. 11

    33 EN954-1

    31

    31

    1.

    2.

    3.

    4.

    3

    4

    3

  • 89

    5.(

    )

    6.

    7.

    3

    4

    4.2.3

    1.

    TFT-LCD 150m/min

    1.47m/s2

    2.

    1

    32

    32

    2

    33

    33

    3

  • 90

    34

    34

    1.665*10-2

    2.340*10-4

    4.791*10-2

    4

    31 35

    35

    3. 11

    33 EN954-1

    36

    36

    1.

    2.

    3.

    4.

    5.

    6.

    7.

    4

    4

    4

    4

    4

    3

  • 91

    8. 4

    4.2.4

    2007/1/20 49

    3684

    2.34 3.12

    5.60

    4.3

    18

    49

  • 92

    4.3.1

    38

    4.3.2

    37

    37

    1. 2. 3. 4. 5.

    1. 2. 3.

    1.

    2.

    1.

    2.

    1. 2.

    1. 2.

    1.

  • 93

    2.

    1.

    2.

    1. 2.

    1. 2.

    1. 2.

    4.3.3

    38

    38

    1.678*10-5

    1.624*10-3

    3.542*10-5

    2.210*10-3

    3.880*10-4

    2.475*10-3

    0.740*10-2

    39

    39

  • 94

    2.552*10-2

    1.887*10-3

    3.241*10-5

    7.005*10-4

    2.650*10-2

    0.758*10-5

    9.330*10-2

    4.3.4

    31 40

    40

    4.3.5

    41

  • 95

    41

    1

    15

    380V

    220V

    35M

    PE

    PVC

  • 96

    1

    SCDA

    50M

  • 97

    4.3.6

    2007 1

    2 7

    200

    50

    4322

    2 3 4 5 6 7 8

    1

    2

    3

    2006 2007

    50

  • 98

    4.4

    4.4.1

    Chemical Vapor Deposition, CVD

    51

    LPCVD

    4.4.2

    BPSG CVD

    SiH4PH3

    B2H6

    PO(OCH3)3B(OC2H5)3

    SiH4 + 4PH3 + 2B2H6 + 9O2 SiO2 + 2P2O5 + 2B2O3 + 14H2

    PO(OCH3)3 + B(OC2H5)3 P2O5 + B2O3 +CH3OCH3 + C2H5OC2H5

    51

  • 99

    52 23

    4.4.3

    53

    4.4.4

    SilaneSiH4

    SiO2

    SiH4 + O2 SiO2 + 2H2

    53

    52

    FLAMMABLE

    GAS

    2

    FLAMMABLE

    LIQUID

    3

  • 100

    54

    55

    4.4.5

    55

    VMB

    A

    A

    A-A

    54

  • 101

    56

    EMO 24V

    57

    58

    56

    57

  • 102

    59

    60

    58

    59 60

  • 103

    62

    63

    62

    61

  • 104

    64

    11

    65

    64

    63

  • 105

    66

    67

    68

    65

    66 67

  • 106

    4.4.6

    4.5

    42

    42

    68

  • 107

    12

    83.74%85.04%6.33%

    6.53% 5.43% 4.33%

    4.50% 4.10% DSP

    N-396

    TFT-LCD

    2007 1 20

    3684

    2.34

    3.12

    5.60

    2007 1

    7 2007

    4322

  • 108

    5.1

    69

    N-396

    DSPDilute sulfuric acid and hydrogen peroxide

    2007/1/20

    3684

    4322

  • 109

    69

  • 110

    5.2

    8 17

    5 2 1 33

    43

    43

    30 1 2

    26 4 3

    10 16 7

    1 3 29

    1 5 27

    0 3 30

    2 1 30

    1 3 29

    1 1 31

    2 2 29

    3 3 27

    26 2 5

    31 2 0

    29 1 3

    2 2 29

    2 1 30

    7 6 20

    1 1 31

    5 3 25

    1 4 28

    3 0 30

    2 1 30

    9 17 7

    21 6 6

  • 111

    19 3 11

    2 1 30

    1 3 29

    3 5 25

    3 3 27

    3 6 24

    2 3 28

    2 1 30

    3 2 28

    26 4 3

    19 11 3

    21 10 2

    4 6 23

    2 0 31

    5 3 25

    2 3 28

    0 3 30

    3 6 24

    3 5 25

    3 1 29

    22 3 8

    27 2 4

    26 3 4

    7 9 17

    4 5 24

    2 3 28

    4 4 25

    2 3 28

    2 1 30

    3 1 29

    2 0 31

    20 3 10

    24 1 8

    27 3 3

    2 1 30

    4 6 23

    0 2 31

  • 112

    4 4 25

    1 4 28

    11 3 19

    4 2 27

    3 6 24

    7 6 20

    7 3 23

    2 1 30

    25 3 5

    20 3 10

    19 7 7

    20 3 10

    26 4 3

    21 8 4

    31 0 2

    29 1 3

    2 0 31

    4 4 25

    7 6 20

    22 4 7

    23 7 3

    26 3 4

    19 5 9

    21 7 5

    19 11 3

    18 7 8

    27 2 4

    3 1 29

    3 3 27

    7 6 20

    26 4 3

    27 1 5

    26 3 4

    19 7 7

    21 2 10

    10 17 6

    19 9 5

  • 113

    32 0 1

    6 6 21

    12 6 15

    2 3 28

    22 7 4

    5 20 8

    19 6 8

    21 3 9

    19 8 6

    18 2 13

    20 5 8

    23 6 4

    9 6 18

    5 3 25

    4 1 28

    20 4 9

    26 1 6

    20 3 10

    21 2 10

    27 2 4

    19 5 9

    19 7 7

    26 1 6

    7 6 20

    8 3 22

    4 4 25

    26 2 5

    19 6 8

    20 3 10

    19 7 7

    21 4 8

    18 5 10

    20 6 7

    30 0 3

    22 3 8

    4 22 7

    21 4 8

  • 114

    24 3 6

    19 4 10

    25 5 3

    20 5 8

    24 3 6

    22 3 8

    26 3 4

    21 6 6

    8 16 9

    4 23 6

    5 20 8

    21 5 7

    11 7 15

    5 20 8

    21 4 8

    26 4 3

    18 5 10

    7 5 21

    20 3 10

    24 2 7

    19 8 6

    21 4 8

    25 4 4

    20 5 8

    26 4 3

    19 5 9

    4 8 21

    21 2 10

    21 3 9

    19 2 12

    25 1 7

    27 3 3

    26 5 2

    25 4 4

    19 7 7

    31 2 0

    27 2 4

  • 115

    16 7 10

    18 7 8

    20 3 10

    26 2 5

    27 1 5

    7 18 8

    6 22 5

    20 1 12

    18 7 8

    21 5 7

    19 8 6

    10 9 14

    19 7 7

    24 5 4

    19 5 9

    18 2 13

    10 15 8

    19 8 6

    26 4 3

    25 4 4

    19 5 9

    23 7 3

    12 3 18

    19 6 8

    20 3 10

    19 8 6

    21 2 10

    17 7 9

    20 3 10

    21 4 8

    26 3 4

    18 2 13

    26 2 5

    27 1 5

    21 4 8

    19 8 6

    21 4 8

  • 116

    25 4 4

    6 19 8

    12 14 6

    19 7 7

    20 6 7

    8 4 21

    4 4 25

    19 4 10

    7 8 18

    18 2 13

    21 4 8

    1

    11

    10

    43

    44

    44

  • 117

    5.3

    70 71

  • 118

    71

    70

  • 119

    ThermodynamicsKinetics

    1. Thermodynamics

    S=Q/T0

    G=E+W-T*S

    SEntropyTQE

    Internal EnergyWWorkG

    Free Energy

    2. Kinetics

    J=-D*dC/dx cm2/sec

    CJ

    FluxD Diffusion

    CoefficientdC/dx

    dC/dt=D*d2C/dx2 cm2/sec

    1

    Cx,t= C0,t=Cs t

    Cx,t= C,t=0

  • 120

    Cx,t= Cx,0=0

    Cx,t= Cs*erfcx/2Dt

    erfc Complementary Error Function

    2

    Gaussian Distribution

    Cx,tdx=Q0

    Cx,t= Q0Dt*exp-x2/4Dt

  • 121

    1. 2007 FPD 2008

    2. 6 6 2007

    3. 96 12 27

    4.

    5. 6.

    2007 96

    11 2

    7. 95 3 16

    8. Vol.54No.3pp.33-4896 6

    9.

    10.

    11. 97 1 5

    12. 64 9 p2596 9

    13. Handfield Robert B. and Ernest L. Nichols, Jr,Introduction to Supply Chain Management, Prentice Hall, Upper Saddle River, New

    Jersey,1999

    14. 15. European Union directives - Technology and safety, Machinery

    Directive: 98/37/EEC.

    16. Dows companyFire & Explosion Index Hazard classification Guide 6th editionDow

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    18.

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    20. 21. http://zh.wikipedia.org/wiki/ 22. NVIDIA TESLATM (HPC)

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    23. VLSI 24.

    25. .

    26. http://www.auo.com/auodev/technology 27.

    28. Safety of machinery - Basic concepts - General principles for design - Part 1: Basic terminology, methodologyEN ISO

    12100-1:2004

    29. TFT-LCD 16 3

    97 3

    30.

    31. SEMI facilities standards and safety guidelineSEMI Taiwan committee2002

    32. 2008 33.

    63 6p1896 6

    34. 207 9 95 9

    35. http://www.taipower.com.tw 36. Kletz, Trevor,Friendly plantsChemical Engineering

    Progress,pp18-26(July,1989)

    37. Kletz, Trevor,Inherently safer plants,an updatePlant Operations Progress,10,No.2,pp18-26(April ,1991a)

    38. Trevor Klutzprocess plantsa handbook for Inherently Safer DesignTaylor Francis1998

    39. Robin Smith Chemical process and integrationJohn Wiley & Sone2005.

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    42.

    43.

    44. 45.

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    0933037741 [email protected]